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16

 

 

ASSEMBLY

 

INSTALLING ON THE VEHICLE

 

1. Place the hitch 

(item 1)

 on the tow hitch ball  and 

secure in place with a pin 

(item 2)

 and a hair pin 

(item 3)

.

 

IMPORTANT

:

 Make sure the vehicle never comes 

into contact with the subframe even when the 

vehicle’s suspensions are compressed to the 

maximum.

 

NOTE:

  It  is  possible  to  turn  the  hitch  support  to 

facilitate driving the vehicle over the subframe. 

 

Installing the subframe on the tow hitch ball

 

NOTE: 

Correct adjustment will allow the handle to be 

released with moderate pressure applied to the 

handle.

 

To open, pull up on hitch coupler handle and rotate 

forward. 

 

Place hitch coupler on ball. 

 

When ball is completely nested in socket, rotate hitch 

coupler handle backward until handle is in locked 

position.

 

Always check tightness before using the tow hitch.  

 

Lock the handle (item 1) into position over the ball in 

the hitch coupler. Tighten the lock nut (item 2) against 

the spring so that the hitch coupler is not loose on the 

ball.

 

Be sure hitch coupler handle is in locked position. 

 

 

WARNING

 

 

TO PREVENT INJURIES:

 

Always check that ball is completely inserted into 

hitch coupler socket and that under jaw is securely 

closed around the bottom of ball.

 

Always check that hitch coupler handle is properly 

locked before its use.

 

Always  examine  hitch  coupler  and  ball  for  damage 

before using, replace if damaged.

 

Operation instructions for hitch coupler:

 

Adjusting the hitch coupler

 

Summary of Contents for 700580-4

Page 1: ...ile Plus 48 54 Premium 54 Snowblowers for ALL TERRAIN VEHICLES UTILITY VEHICLES R 07142020 ASSEMBLY REPAIR PARTS OPERATION MAINTENANCE 109583 OWNER S MANUAL Original version Model Number 109583_EN 700...

Page 2: ...must be returned to an authorized BERCO dealer within the warranty period for repairs In the event that defective merchandise must be returned to manufacturer for repairs freight fees are prepaid and...

Page 3: ...ubframe 14 Installing on the Vehicle 16 OPERATION Lifting and Lowering the Snowblower 20 Snowblowing Technique 21 Adjusting the Pressure of the Subframe Tires on the Ground 21 Skid Shoe adjustment 21...

Page 4: ...OF THE HAZARD BE EXTREMELY CAREFUL DANGER Signals an extreme hazard that will cause serious injury or death if recommended precautions are not followed WARNING Signals a hazard that may cause serious...

Page 5: ...ccessory is to be used and remove door mats all foreign objects and the like which could be pick up and projected by accessory 2 For motorized accessories disengage all clutches and shift into neutral...

Page 6: ...ever handle the winch cable or hook while under tension 15 Never use accessory if it has been dropped or damaged Repair if necessary before re using MAINTENANCE AND STORAGE 1 When cleaning repairing o...

Page 7: ...ut reading owner s manual Decal 105130 Before installing or using Locate read and make sure to understand all of the owner s manual Decal 105131 Refer to owner s manual about wearing safety glasses ea...

Page 8: ...HEN STATED TIGHTEN FIRMLY REFER TO PARTS BREAKDOWN SECTION FOR PART IDENTIFICATION IMPORTANT THE VEHICLE MUST BE EQUIPPED WITH A TOW HITCH BALL OF 2 IN ORDER TO INSTALL THE SNOWBLOWER TOOLS REQUIRED 1...

Page 9: ...res in the owner s manual NOTE For the Versatile Plus snowblower Bercomac Limit e recommends installing an engine between 14 and 23 H P with a horizontal shaft of 1 or 1 1 8 Here are a few engines tha...

Page 10: ...1 with the holes of the hitch item 2 If the height h of the engine shaft is about 6 1 4 160mm use the holes B if the height h of the engine shaft is about 5 3 8 135mm use holes A Insert four hex bolt...

Page 11: ...o use the right combination of holes Secure engine in place with four hex bolts 3 8 x 2 item 3 eight flat washers 7 16 item 4 and four nylon insert lock nuts 3 8 item 5 Tighten firmly INSTALLING THE G...

Page 12: ...r the clutch spacer item 3 106616 must be applied on the mo tor Putting any other spacer instead may cause fai lure CLUTCH FOR SHAFT 1 106569 Brand All Power Honda Kohler Model 420cc GX630 20hp CH440...

Page 13: ...must use the one closest to the engine The two following figures illustrate two types of wrong pulley alignments A wrong pulley alignment can be resolved by loosening the bolts securing the engine and...

Page 14: ...ch 2 Locate connectors of wiring 104018 and 106558 Connect red wires to the engine s starter solenoid and the black wires to the base of the motor as shown Connect power cables Connect cables of engin...

Page 15: ...Secure everything in place with three hex bolts 1 4 x 1 2 item 3 three lock washers 1 4 item 4 and three flat washers 5 16 item 5 Installing the belt guard ASSEMBLY INSTALLING THE BELT 1 Install the b...

Page 16: ...on the other side of vehicle Vehicle preparation CONTROL BOX INSTALLATION 1 Choose between the two different ways of securing the control box support item 1 Option A Use two hex bolts 1 4 x 1 1 2 ite...

Page 17: ...e chain item 1A the shackle item 1B and the turnbuckle item 1C together on the subframe item 2 with two hex bolts 5 16 x 1 item 3 two flat washers 3 8 item 4 and two nylon insert lock nuts 5 16 item 5...

Page 18: ...the subframe To choose the right adjustment insert the adjustment tube into the subframe item 2 and insert the rear bracket item 3 on the adjustment tube Slide the hitch support item 4 on the rear bra...

Page 19: ...ace hitch coupler on ball When ball is completely nested in socket rotate hitch coupler handle backward until handle is in locked position Always check tightness before using the tow hitch Lock the ha...

Page 20: ...ehicle Installing the turnbuckles IMPORTANT After adjusting the turnbuckles tighten firmly the nuts that secure the brackets on the vehicle s suspension arms Make sure to lock the nuts with the origin...

Page 21: ...ave an influence We recommend Stop the winch as soon as contact is made between the blower and the chassis To buy and install the lift limit switch 700849 If your winch is a capacity greater than 2500...

Page 22: ...e a large amount of stress on the wheels support Then when lifting the snowblower the vehicle s weight is added to the wheels causing possible wheel failure 2 If the winch is lower route the cable fro...

Page 23: ...ower engine 5 Before activating the electromagnetic clutch the snowblower engine must run at maximum R P M 6 Operate the snowblower safely IMPORTANT Use maximum engine R P M when removing wet sticky s...

Page 24: ...ge and surface Skid shoe adjustment DANGER DANGER ZONE It is the snowblower operator s obligation to make sure there are no individuals close by or objects that can be thrown in this zone when the sno...

Page 25: ...ys verify to provide adequate blocking before working underneath the snowblower SNOWBLOWER PULLEY REPLACEMENT OR ALIGNMENT Clean the parts before aligning or replacing the pulley Apply some Locktite 2...

Page 26: ...EAR BOLT REPLACEMENT IMPORTANT The shear bolts are to be considered a preventive measure and not an assured protection Operator vigilance is required Thoroughly inspect the areas where the snowblower...

Page 27: ...the pin and hair pin 8 Reinstall the belt guard and secure it with three bolts and three spring washers 9 Make sure the electromagnetic clutch pulley does not rub on the belt guard Belt replacement BE...

Page 28: ...the set screw and the center of the bearing around the shaft to soften the Loctite Loosen the set screws from the ball bearing 7 Remove all the bolts item 3 and nuts supporting the gear box it s suppo...

Page 29: ...tenance section Auger stops turning Shear bolt is probably broken Replace shear bolt see maintenance section Snowblower stops turning Belt is probably damaged or broken Check and replace damaged belt...

Page 30: ...ozen motor or chute Slap the chute or wiggle from side to side Defective control box or broken wire harness Replace control box or wire harness Loose connectors or oxidation on connectors or motor Ret...

Page 31: ...28...

Page 32: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 33: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 34: ...31...

Page 35: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 36: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 37: ...34...

Page 38: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 39: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 41: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 42: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 44: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 45: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 46: ...43...

Page 47: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 48: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 50: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 51: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 53: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 54: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 55: ...105416 5 Decal read instructions Decalque lire instructions 1 105130 6 Rubber tab insulator Isolant de caoutchouc 1 106804 7 Hex bolt 5 16 n c x 3 4 GR5 Boulon hex 5 16 n c x 3 4 GR5 2 O L 8 Machine...

Page 56: ...Boulon hex 5 16 n c x 3 4 1 O L 5 Tie wrap 8 Attache de nylon 8 4 O L O L Obtain Locally PARTS BREAKDOWN SNOW DRIFT CUTTERS FOR SNOWBLOWER NORTHEAST COMPACT 700260 Ref R f English description Descrip...

Page 57: ...54 Sub assembly 501XXX Parts breakdown and part list...

Page 58: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 59: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 60: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 61: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 62: ...59...

Page 63: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 64: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 65: ...62...

Page 66: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 67: ...64...

Page 68: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 69: ...66...

Page 70: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 71: ...68...

Page 72: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 73: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 74: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 76: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 78: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 79: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

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Page 81: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 82: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 83: ...80...

Page 84: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 85: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 86: ...83...

Page 87: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 88: ...85...

Page 89: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 90: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 91: ...88...

Page 92: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 93: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 94: ...91...

Page 95: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 96: ...Part numbers starting with 500XXX are not available for sale however separate parts are available for sale individually Les num ros 500xxx ne sont pas disponibles pour la vente Au besoin veuillez com...

Page 97: ...6563 5 Hook it cable ties Attache c ble auto grippante 1 104408 PARTS LIST 106564 Control box assembly Bo te de contr le assembl e Ref R f English description Description fran aise Qty Qt Part Pi ce 6...

Page 98: ...298 3 358 3 4 19 05 150 185 203 3 250 7 270 324 366 1 439 3 380 456 515 3 618 3 7 8 22 23 160 200 216 8 271 400 480 542 4 650 9 600 720 813 6 976 3 1 25 4 250 300 338 8 406 5 580 696 786 5 943 8 900...

Page 99: ...TENSION AND SIDE WIDENING ANGLES KIT Widens the snowblower to 60 700473 EXTENSION Adds 8 to the height of the snowblower REQUIRES 700260 SUBFRAME EXTENSION 700485 For bigger vehicle 700524 SUPPORT FOR...

Page 100: ...97 WHEN PERFORMANCE DEPENDABILITY ARE NON NEGOTIABLE Bercomac Limit e 92 Fortin North Adstock Quebec Canada G0N 1S0 WWW BERCOMAC COM PRINTED IN CANADA ORIGINALNOTICE BY...

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