Bentone B45-2 RME Page 3 Installation And Maintenance Instruction Download

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Bentone B45-2 RME

General

Table of Contents

1. GENERAL INSTRUCTIONS

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1.1 Manual

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1.2

Safety directions

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2. TECHNICAL DATA

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2.1 Dimensions

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2.2

Setting of ignition electrodes and brake plate

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2.3

Dimension, lange

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2.4

Recommended nozzle and pressure

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2.5

NOZZLE TABLE

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2.6

Description B45-2

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3. INSTALLATION

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3.1

Acceptance inspection

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3.2

Preparations for installation

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3.3

Distribution of oil

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3.4

Electrical connection

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3.5

Nozzle selection

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3.6

Setting of brake plate and air low

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3.7

Burner installation

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3.8

Burner installation

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3.9

Check oil line seals

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4. BASIC SETTINGS

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4.1

Examples of basic setting

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4.2

Setting values for nozzle assembly B45-2 RME

4.3

Setting values for air damper B45-2 RME

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4.4

Nozzle assembly control, brake plate

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4.5

Air setting Damper motor

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5. BURNER SERVICING

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5.1

Servicing the combustion assembly

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5.2

Servicing air dampers

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5.3

Replacement of damper motor

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5.4

Replacement of oil pump

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5.5

PUMP INSTRUCTION

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5.6

Suntec DV67C

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5.7 Components

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6. ELECTRICAL EQUIPMENT

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6.1

Wiring diagram LMO24.255 ...

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6.2

Component list LMO24.255 ...

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6.3

Function LMO24.255 ...

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6.4

Technical data LMO24.255...

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6.5

Colour codes

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6.6

Fault codes

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7. FAULT LOCATION

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7.1

Burner will not start

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8. DECLARATION OF CONFIRMITY

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Summary of Contents for B45-2 RME

Page 1: ...Providing sustainable energy solutions worldwide 178 064 56 3 2017 11 28 Installation and Maintenance instruction B45 2 RME ...

Page 2: ...2 Bentone B45 2 RME ...

Page 3: ..._________________________________________ 15 4 BASIC SETTINGS ______________________________________________ 16 4 1 Examples of basic setting ______________________________ 16 4 2 Setting values for nozzle assembly B45 2 RME __ 17 4 3 Setting values for air damper B45 2 RME __________ 17 4 4 Nozzle assembly control brake plate ________________ 18 4 5 Air setting Damper motor_______________________...

Page 4: ...ed personnel Care should be taken by the installer to ensure that no electrical cables or fuel gas pipes are trapped or damaged during installation or service maintenance Burners which are fuelled by FAME RME are and must be equipped with parts designed for this fuel This applies in particular to oil related parts such as the pump solenoid valve oil ilter and hoses It is very important when carryi...

Page 5: ...s too large The temperature of the lue gases should exceed 60 C measured 0 5 metres from the chimney top Measures to raise the temperature Insulate the chimney in cold attics Install a tube in the chimney Install a draught regulator dilutes the lue gases during operation and dries them up during standstill Increase the oil quantity Raise the lue gas temperature by removing turbulators if any in th...

Page 6: ...8 NB It is important that the spark does not strike against the brake plate or nozzle 2 TECHNICAL DATA 2 1 Dimensions 2 2 Setting of ignition electrodes and brake plate a b c d 5 0 6 0 3 5 4 0 7 0 9 0 2 0 3 0 2 2 1 Burner output 8 5 45 5 kg h 101 540 kW 262 515 B 480 Ø162 Ø134 252 335 328 a b c d ...

Page 7: ...bar 1 The burner pump is factory set at 14 bar and test operated using Roadway 80 Because of the various boiler types with varying furnace geometries and furnace loads it is impossible to commit to a certain scattering angle or a speciic distribution pattern It should be noted that the scattering angle and distribution pattern changes with pump pressure 14 ø134 220 34 B45 2 RME ...

Page 8: ...16 132 12 23 145 13 21 157 3 50 11 65 138 13 03 15 14 27 169 15 42 183 4 00 13 31 158 14 89 176 16 31 193 17 62 209 4 50 14 97 177 16 75 199 18 35 218 19 82 235 5 00 16 64 197 18 62 220 20 39 242 22 03 261 5 50 18 30 217 20 48 243 22 43 266 24 23 287 6 00 19 97 237 22 34 265 24 47 290 26 43 313 6 50 21 63 256 24 20 287 26 51 314 28 63 340 7 00 23 29 276 26 06 309 28 55 339 30 84 366 7 50 24 96 296...

Page 9: ... 15 79 187 16 18 192 17 30 205 3 50 16 49 196 17 48 207 18 43 218 19 33 229 20 19 239 4 00 18 84 223 19 98 237 21 06 250 22 10 262 23 08 274 4 50 21 20 251 22 47 266 23 69 281 24 85 295 25 96 308 5 00 23 55 279 24 97 296 26 33 312 27 61 327 28 84 342 5 50 25 91 307 27 47 326 28 96 343 30 38 360 31 73 376 6 00 28 27 335 29 97 355 31 59 374 33 14 393 34 62 411 6 50 30 62 363 32 46 385 34 22 406 35 9...

Page 10: ...olenoid valve 1 4 Solenoid valve 2 5 Measuring nipple fan pressure 6 Valve block 7 Burner tube 8 Burner lange 9 Pressure outlet pump 10 Pump 11 Return pump 12 Pressure control pump 13 Inlet pump 14 Ignition electrodes 15 Air intake 16 Brake plate 17 Nozzle 18 Contactor for motor 21 10 6 1 2 5 4 3 18 19 7 8 9 11 12 13 14 15 16 17 ...

Page 11: ...22 Damper motor 23 Switch 0 I 24 Indicator min load 25 Switch I II 26 Indicator lamp maximum load 27 Inspection glass 28 4 pole Euro plug max load 29 7 pole Euro plug min load feed 30 Air damper 31 Air intake 32 Capacitor 33 Motor 34 Fan housing 20 26 25 24 23 33 34 32 27 22 29 28 30 31 ...

Page 12: ...are to be laid with a minimal number of glands The pipes are to be laid so that the oil supply hoses are not subjected to tensile stresses or are excessively bent when the burner is swung out or removed for service The oil ilter should be installed so that the ilter cartridge can easily be replaced or cleaned Oil affected parts shall be selected in materials that are capable of withstanding the me...

Page 13: ...ransport pump 1 Transport oil ilter 2 Oil ilter 3 Overlow valve 0 5 2 0 bar 3 4 Electrical connection Before electrical installation begins the main power switch must be turned off If the boiler has a 7 pole they will usually connect directly to the burner Otherwise use the supplied connectors See connection under Electrical equipment 1 Switch off the main switch 2 Connect the Euro plugs See Elect...

Page 14: ... 3 6 Setting of brake plate and air flow Prior to commissioning the basic settings of the burner can be set in accordance with the diagram See under Basic settings Note that it is simply a matter of a basic setting that should be adjusted retrospectively once the burner has started You should then conduct a lue gas analysis and soot quantity measurement 3 7 Burner installation 3 7 1 Hole pattern M...

Page 15: ...etween the burner and boiler door to reduce radiated heat 9 Slide the burner body on the guides 10 Lock the burner body using with the nut nuts 11 Connect the oil hoses to the pump 12 Connect burner electrically 3 9 Check oil line seals Once the burner has been installed and commissioned the seals of the various coupling elements should be checked A When a leak is detected it is usually suficient ...

Page 16: ... The setting value for maximum load 500 kW and minimum load 200 kW according to the basic settings tables For the correct procedure when implementing settings see 4 2 Nozzle assembly control brake plate B45 2 and 4 3 Air setting B45 2 Damper motor 2 stage see technical data Effects and nozzle selection from example Nozzle assembly Stage 2 25 Damper motor Closed 0 Blue cam Min load 45 Orange cam MV...

Page 17: ... 25 30 80 120 160 200 240 280 320 360 400 440 480 520 560 0 20 40 60 80 100 120 80 120 160 200 240 280 320 360 400 440 480 520 560 4 2 Setting values for nozzle assembly B45 2 RME Air Nozzle assembly scale 4 3 Setting values for air damper B45 2 RME ...

Page 18: ...ozzles The nozzle assembly control is manually adjusted in order to achieve optimal pressure loss for good combustion Brake plate position is controlled primarily by the second stage effect Set the desired position on the scale C using the set screw D left turn reduces pressure loss the brake plate is moved outward If pulsation occurs the changed pressure drop over the brake plate may result in th...

Page 19: ... position of the cams by turning them using the included tool In order for the cam to be inoperative while being turned we recommend that you switch to a different stage than the one that is to be adjusted and after making the change returning to pre check of the outcome Adjustment Stage 1 Set the operations switch to Stage 2 II Reduce the air volume Turn the orange cam towards 0 Increase the air ...

Page 20: ... black cam must be between the orange and red cam Return the operations switch to Stage 2 and check combustion Closed The blue cam is the limit position for fully closed damper and does not normally need to be changed Disconnection Damper motor can be disengaged using the white disconnection button This function facilitates the replacement of damper motor During disconnection Press the white disco...

Page 21: ...ccess the burner tube if if necessary 11 Remove and clean the burner tube 12 Install the burner make sure you install the drainage hole in the burner tube so that any spilled oil can drain out 13 Close the boiler hinged lange 14 Fit the Euro plugs and turn on the main current 15 Check combustion Service should be performed after approx 3 000 working hours but no less than once a year Use caution w...

Page 22: ...air intake 4 Disconnect the damper motor 5 Clean the air damper J and the intake Lubricate any damper shaft 6 Reconnect the damper motor 7 Install the intake grille for the air intake 8 Press the burner together and lock using the nuts H 9 Fit the Euro plugs and turn on the main current 10 Check combustion Note When servicing replacing components that affect combustion an analysis and soot test sh...

Page 23: ...damper motor from the mounting plate N 7 Reinstall the damper motor on the mounting plate 8 Fit the control arm m on the damper motor shaft It is important that the screw is perpendicular to the plane of the shaft 9 Disengage the damper motor and lock it at 30 10 Install the mounting plate by guiding the control arm into the bracket on the air damper and the air damper shaft in the mounting plate ...

Page 24: ...mp seal 5 Install the oil pump on the burner and tighten the screws O It is important that the pump shaft splines align correctly in the pump coupling 6 Fit the oil lines 7 Fit the Euro plugs and turn on the main current 8 Bleed the pump start the burner and set the correct oil pressure 9 Check combustion Note When servicing replacing components that affect combustion an analysis and soot test sha...

Page 25: ...25 Bentone B45 2 RME For installers ...

Page 26: ...sity range 2 0 to 75 0 mm 2 s Pressure range 8 28 bar Oil temperature 0 to 90 C 6 2 Components 1 Nozzle connection G 1 8 2 Vacuum manometer connection G 1 4 or G 1 8 3 Manometer connection G 1 8 4 Filter 5 Suction line G 1 4 6 Metal plug G 1 4 7 Return plug 8 Return line G 1 4 9 Pressure regulation ...

Page 27: ... new one Replace the cover tighten lightly Do not forget to replace the gasket Open the oil supply and switch on the power 6 2 2 One pipe system Conversion to one pipe system Remove the return plug 8 plug the return line 9 with the metal plug 7 G 1 4 6 2 3 Two pipe system Conversion to two pipe system Remove the metal plug 7 G it the return plug 8 in the return line 9 Return plug are not included ...

Page 28: ...zzle line In 2 pipe systems excess oil is led back to the oil tank In 1 pipe systems the by pass plug A must be removed to give free low back to the suction side via return line G with return port R closed If the pump is overloaded i e more oil is demanded than the gearwheel is able to pump under the given conditions the oil pressure falls below the set value because the piston of the regulating v...

Page 29: ...uction line tables comprise theoretically calculated values where pipe dimensions and oil low are adapted to prevent turbulent lows from occurring Turbulent lows can result in pressure losses and noise in the pipework A typical pipe system usually comprises pipe runs with 4 bends a non return valve a shut off valve and a pre ilter The total resistance of these items is such that it can be disregar...

Page 30: ...30 Bentone B45 2 RME For installers 7 ELECTRICAL EQUIPMENT 7 1 Wiring diagram LMO24 255 ...

Page 31: ... thermostat a new start will take place once conditions as speciied in paragraph 1 are met The machine blocks Red light in the machine is on The burner is restarted by pressing the reset button A1 Burner control B1 Photoresistor F1 Operating fuse H1 Lamp low capacity H2 Lamp high capacity H3 Alarm signal 230 V K1 Motor contactor with thermal overload protector M1 Burner motor M2 Damper Motor P1 Ti...

Page 32: ...nnection after tripping 1 sec Ambient temperature from 20 to 60 C Min current at lame 45 μ A Max output at dark start 5 5 μ A Enclosure type IP 40 Safety time 5 sec Check of photo current Photo current is measured using a DC ampmeter connected in series with the photocell 7 4 Technical data LMO24 255 ...

Page 33: ...t has caused the problem by pressing and holding the reset button for 3 seconds The number of lashes below is repeated with a pause in between 2 lashes No lame signal when safety time expires 4 lashes False light during start 7 lashes 3 x Losses of lame during operation 8 lashes Time out for preheater 10 lashes Incorrect wiring internal fault or simultaneous occurrence of two faults In order for t...

Page 34: ...urner control or lame monitor No oil supply Too great a pressure drop at brake plate Too strong draught prevents lame forming No spark Check and replace fuse as necessary Investigate cause of fault Adjust thermostat Reset the overheating protection Investigate the cause of its deploying Remedy fault Check by replacing with new Check that tank oil lines solenoid valves pump and nozzle are in good c...

Page 35: ...9 DECLARATION OF CONFIRMITY ...

Page 36: ......

Page 37: ... the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main switch is on If the burner starts but does not ignite Make an attempt to start the burner Never make close repeated start attempts Don t restart the burner until the boiler is free from oil gases If the burner stil...

Page 38: ......

Page 39: ...M A C R M M ...

Page 40: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com ...

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