Bentone B 80-3R Installation And Maintenance Instruction Download Page 1

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Providing sustainable energy solutions worldwide

178 050 64-1 2020-01-28

Installation- and maintenance instruction

B 80-3R

R316

Original translation of Installation- and maintenance instruction

Summary of Contents for B 80-3R

Page 1: ...Providing sustainable energy solutions worldwide 178 050 64 1 2020 01 28 Installation and maintenance instruction B 80 3R R316 Original translation of Installation and maintenance instruction...

Page 2: ...KS 76 24 1234567 1 230V 1 0A 50Hz IP 20 Man Year 2019 Cap Min Max Manualer p vriga spr k www bentone com download or scan QR code Enter the burner s article number on your data plate see picture and...

Page 3: ...____ 27 6 7 Suction line tables________________________________ 28 7 Electric equipment __________________________________ 29 7 1 Safety system __________________________________ 29 7 2 List of compon...

Page 4: ...elative humidity no condensation Temperature 20 to 60 C Check that the burner is compatible with the boiler s output range The label information on the rating plate refers to the burner s minimum and...

Page 5: ...onnected to the burner s safety system When in operation the burner s noise level can exceed 85 dBA Use hearing protection The burner must not be put into operation without proper safety and protectio...

Page 6: ...h Change cleaning Brake plate 1 Year Change cleaning 3000h Change cleaning Motor 1 year 3000 hrs Cuppling chaft 1 year control change 3000h control change Fan wheel 1 Year Change when dirty unbalance...

Page 7: ...blend as de ned in DIN V51603 6 and is used for Water heating generators Hot air generators 2 1 Dimensions Dimensions are in mm Min recommended distance to floor A B C D E F G H I B 80 3 396 260 205 7...

Page 8: ...flow 2 3 1 Electric Specification Burner correspond to IP 20 4 0 4 8 12 16 20 24 500 700 900 1100 1300 1500 1700 1900 2100 2300 2500 mbar kW Type Motor supply Main supply Sound B 80 3 230 400V 20 0 1...

Page 9: ...urner installation 2 6 1 Hole pattern Make sure the hole pattern on the boiler is designed for burner flange Combustion device d1 d2 d3 B 80 3 205 225 M14 310 324 390 d1 If the burner tube is installe...

Page 10: ...6 195 5 00 18 62 220 190 19 52 231 199 20 39 242 208 21 22 252 216 5 50 20 48 243 209 21 47 255 219 22 43 266 229 23 34 277 238 6 00 22 34 265 228 23 42 278 239 24 47 290 250 24 46 302 260 6 50 24 20...

Page 11: ...216 21 84 259 223 5 00 22 03 261 225 22 79 270 232 23 55 279 240 24 27 288 247 5 50 24 23 287 247 25 07 297 256 25 91 307 264 26 70 317 272 6 00 26 43 313 270 27 49 326 280 28 27 335 288 29 13 345 297...

Page 12: ...window 2 Connection box 3 Solenoids with block 4 Flange 5 Burner pipe 6 Flange lock 7 Air intake 8 Damper motor 9 Solenoid valve 10 Pump 11 Insert control 12 Motor 13 Fan wheel 13 2 9 Description 1 3...

Page 13: ...ntenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the boiler room 3 1 2 Instructions The u...

Page 14: ...14 Bentone 4 Installation 4 1 Handling and lifting instruktion The lifting aid are available as spare parts...

Page 15: ...eaning lters are recommended for oils of a higher viscosity or oils that contain signi cant impurities Oil affected parts shall be selected in materials that are capable of withstanding the medium s p...

Page 16: ...een the burner and boiler door to reduce radiated heat 10 Install the burner body on the flange 11 Lock the burner body using with the nut nuts 12 Connect the oil pipes to the pump refer to the chapte...

Page 17: ...tting values of inserts or air dampers Insert Step 1 2 25 Step 3 37 Low load air damper 35 MV2 open 45 Air damper step 2 52 MV3 open 60 Air damper step 3 75 These are the default settings and controll...

Page 18: ...nsert B 80 Insert scale 0 10 20 30 40 50 60 70 80 90 100 600 700 800 900 1000 1100 1200 1300 1400 1500 1600 1700 1800 1900 2000 2100 2200 2300 2400 2538 0 10 20 30 40 50 60 70 80 90 100 600 700 800 90...

Page 19: ...o achieve the best function Undo the locking screw C Set the desired position on the scale A by pushing the disc in the desired position Tighten the screw C High load The high load setting takes place...

Page 20: ...r flange together and secure with the nut H 10 Open the boiler spectacle flange to access the burner pipe 11 Remove and clean the burner pipe 12 Install the burner pipe make sure you install the drain...

Page 21: ...r 5 Clean the air damper F and the intake 6 Reconnect the damper motor 7 Install the intake grille for the air intake 8 Press the burner together and lock using the nuts E 9 Fit the Euro plugs and tur...

Page 22: ...endicular to the plane of the shaft 10 Disengage the damper motor and set it at 30 11 Install the mounting plate by guiding the control arm into the bracket on the air damper and the air damper shaft...

Page 23: ...t the same distance between the pump and the pump coupling as before K in order to avoid pressure on the pump seal 6 Install the oil pump on the burner and tighten the screws J It is important that th...

Page 24: ...s earth cable is in place 6 Turn on the mains power 7 Check the function of the new component 8 Start the burner and check the combustion Use caution when operating the bur ner surfaces may be hot Lif...

Page 25: ...bration level are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use...

Page 26: ...r capacity 225 l h 294 l h Max pressure on the suction and return side 4 bar 6 3 Mounting dismounting by pass plug In a 2 pipe system excess oil is led back direct to the oil tank In a 1 pipe system t...

Page 27: ...and produces a drop in the oil pressure The spring in the regulating valve presses the regulating piston forward until it seals in port P This cuts off the oil flow to the nozzle and ensures that the...

Page 28: ...quality according to current standards On commissioning with an empty tube system the oil pump should not be run without oil for more than 5 min a condition is that the pump is being lubricated durin...

Page 29: ...29 Bentone 165 305 04 7 Electric equipment 7 1 Safety system...

Page 30: ...rating switch S3 Rules Operating thermostat S4 Temperature pressure limiter S5 Safety switch S7 Main switch S8 Air pressure switch S20 Main switch operating power T1 Ignition transformer X1 Connection...

Page 31: ...n Control mode by pressing the reset button for 3 seconds when the Flame LED flashes during start up In Control mode the Status LED shines yellow the Fan LED flashes and LEDs 2 6 show the flame signal...

Page 32: ...at the damper motor is in the Low Load mode by supplying voltage to connection 8 on the control unit 9 Ignition on The control unit supplies voltage to the ignition transformer by activating connectio...

Page 33: ...al operation Contact reseller distributor if the fault persists 8 REMOTE RESET RED The user has pressed Remote Reset or the remote controller has short circuited 9 IONISATION FAULT RED Replace the con...

Page 34: ...34 NOT USED RED 35 INTERNAL RESET RED Internal software reset of control unit Contact reseller distributor if the fault persists 36 SOFTWARE RESET RED Internal software reset of control unit Contact r...

Page 35: ...age at terminal 18 at the incorrect time or no voltage Check cabling and ensure sufficient earthing 55 DIAGNOSTICS INTERRUPTED RED Replace the control unit Contact reseller distributor 56 UV FALSE FLA...

Page 36: ...round The complete con guration options can be found in the comprehensive Operating Manual B 70 3041 0 on the CD or can be downloaded from http www jumo se Scope of delivery 1 controller seal mounting...

Page 37: ...asic type extensions 1 Basic type 1 8 Standard with factory settings 9 Programming to customer specification Logic outputs 2 are available as standard 1 0 12V 2 0 18V Type of option slots 0 not used 1...

Page 38: ...d the panel slide the mounting brackets into the guides on the sides of the housing The flat faces of the mounting brackets must lie against the housing Push the mounting brackets up to the back of th...

Page 39: ...39 Bentone 5 6 7 8 6 7 8 1 1 2 3 4 1 2 2 3 4 8 3 4 6 7 3 5 L1 L N L 13 Electrical connection 13 1 Connection diagram for Type 703041...

Page 40: ...40 Bentone 1 1 2 3 4 2 1 2 3 4 5 6 7 8 6 7 8 9 10 9 10 11 12 3 4 L1 L 5 6 8 9 11 12 13 15 16 17 N L 13 2 Connection diagram for Type 703042 43 44...

Page 41: ...7 segment display factory setting setpoint four digit green decimal place is con gurable also used for operator prompting display of parameter and level symbols 4 Keys 5 Indication yellow for ramp pr...

Page 42: ...n in the lower display h Select parameter with I or D h Change to the entry mode with P lower display blinks h Alter value with I and D The value alters dynamically with the duration of the key stroke...

Page 43: ...P I D I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I Select parameter Alter parameter 15 4 Operation of the fixed setpoint controller H The fixed setpoint contro...

Page 44: ...has been configured Fnct 1 4 the program setpoints SPP1 SPP8 and segment times tP 1 tP 8 have been entered Normal display Program is running the symbol for ramp appears Program pause h Alter the prese...

Page 45: ...gram time only with program controller generator t1 Timer time 1 only if configured t2 Timer time 2 only if configured Two parameter sets PAr1 und PAr2 can be stored Parameter Symbol Value range Facto...

Page 46: ...gram setpoint 13 Controller output level 14 Controller output 1 15 Controller output 2 17 1 Analog inputs InP r InP1 Analog input 1 r r InP2 Analog input 2 r Parameter Symbol Value range Sensor type S...

Page 47: ...Generator Pro 9 3 Generator Pro Parameter Symbol Value range Function Fnct 0 Fixed setpoint controller 1 Ramp function 2 Program controller 3 Program generator 4 Hot channel controller Factory settin...

Page 48: ...g 7 utg ng 7 10 9 5 Display diSP r Parameter Symbol V rdeomr de Decimaltecken dEcP 0 2 0 ingen decimal 1 en 2 tv Ljusstyrka BriG 0 5 0 ljus Fabriksinst llning visas i fet stil Funktion 0 ingen funktio...

Page 49: ...n display h Cancel with I and D press simultaneously I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I 11 Alarms Overrange underrange covers the following events pr...

Page 50: ...ent light Check high voltage wiring and ignition electrodes Check preheater function Symptom Burner does not start Burner pre ventilates Burner stops Causes Fuse blown Boiler thermostat has not reset...

Page 51: ...draught Adjust the burner Check preheater function Adjust the preheater s set operating temperature Ensure that the new oil s physical parame ters are within the limits for which the burner is designe...

Page 52: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in replace Fan Press mbar Filter smoke num...

Page 53: ...perature If the burner will not start Press the reset button on the relay Check that the thermostats are correctly adjusted Don t forget the room thermostat check that any fusesare intact and main swi...

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Page 56: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone se www bentone com...

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