Bentone B 45i A2.2H J/K, Installation And Maintenance Instruction

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Bentone
Table of contents
1. General Information __________________________________ 4
1.1 Delivery inspection ________________________________ 4
1.2 Safety ___________________________________________ 4
2. Technical data _______________________________________ 6
2.1 Dimensions B 45i A2.2H ___________________________ 6
2.2 Electric Specification ______________________________ 6
2.3 Working field B 45i A2.2H __________________________ 7
2.4 Setting for insert and air damper ____________________ 7
2.5 Setting of brake plate and air flow ___________________ 8
2.6 Burner installation _________________________________ 8
2.7 Nozzle and pressure _______________________________ 8
2.8 Nozzle table ______________________________________ 9
2.9 Components ____________________________________ 11
3. General instructions _________________________________ 13
3.1 General rules ____________________________________ 13
4. Installation _________________________________________ 14
4.1 Handling and lifting instruktion _____________________ 14
4.2 Acceptance inspection ____________________________ 15
4.3 Preparations for installation ________________________ 15
4.4 Distribution of oil _________________________________ 15
4.5 Electrical connection ______________________________ 15
4.6 Mounting the burner on the boiler ___________________ 16
4.7 Check oil line seals _______________________________ 16
4.8 Adjusting the air setting ___________________________ 17
5. Setting the burner ___________________________________ 18
5.1 Setting the combustion assembly ______________ 18
5.2 Setting the air pressure switch _____________________ 19
5.3 Pressure switch for min. oil pressure ________________ 20
5.4 Pressure switch for max. oil pressure ________________ 20
5.5 Calculate prepurge time, Industrial applications _______ 20
5.6 Example of basic settings _________________________ 21
6. Service _____________________________________________ 22
6.1 Combustion device _______________________________ 22
6.2 Air dampers ____________________________________ 23
6.3 Fan ___________________________________________ 24
6.4 Vibration ________________________________________ 25
6.5 Replacement of electrical components ______________ 26
6.6 Burner Service Schedule, Oil _______________________ 27
6.7 Component replacement intervals __________________ 27
7. Pump ______________________________________________ 28
7.1 SUNTEC AS ____________________________________ 28
8. Electric equipment __________________________________ 34
8.1 Safety system ___________________________________ 34
8.2 Wiring diagram _________________________________ 35
8.3 Component list LMV ______________________________ 36
8.4 Components Electric box _________________________ 36
9. LMV37 Automatic control unit ________________________ 37
9.1 System structure/function description _______________ 37
9.2 General information ______________________________ 38
9.3 Technical Data Basic unit LMV37.4... ________________ 38
9.4 Connection and internal diagram ___________________ 43
10. Operation ________________________________________ 45
10.1 LMV37 automatic control unit ______________________ 45
10.2 List of phase displays _____________________________ 47
10.3 Automatic control unit levels _______________________ 48
10.4 Setting the automatic control unit ___________________ 53
10.5 Multistage operation _____________________________ 56
10.6 Backup and restore ______________________________ 64
10.7 Fault status message, display of errors and info _______ 68
10.8 Dispaly message of info ___________________________ 74
10.9 Resetting the automatic control unit _________________ 75
10.10Manual output __________________________________ 76
11. Parameter list ____________________________________ 78
12. Error code list ____________________________________ 87
13. Fault Location ___________________________________ 101
13.1 Burner will not start ______________________________ 101
13.2 Burner will not start after normal use _______________ 101
13.3 Delayed ignition _________________________________ 102
13.4 Noise in pump __________________________________ 102
13.5 Pump pressure _________________________________ 103
14. Log of flue gas analysis ___________________________ 104