Bentone B 45i A2.2H J/K Installation And Maintenance Instruction Download Page 1

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Providing sustainable energy solutions worldwide

CR00343

178 127 56-4 2022-04-06

Installation- and maintenance instruction

B 45i A2.2H J/K

LMV37

AS67

Translation of the original instructions.

Summary of Contents for B 45i A2.2H J/K

Page 1: ...Providing sustainable energy solutions worldwide CR00343 178 127 56 4 2022 04 06 Installation and maintenance instruction B 45i A2 2H J K LMV37 AS67 Translation of the original instructions...

Page 2: ...loaded at www bentone com ecodesign da 1 Manualer p andre sprog 2 www bentone com download eller scan QR koden 3 Indtast br nderens artikelnummer der findes p typeskiltet se billede og v lg dit sprog...

Page 3: ...______________________________ 23 6 3 Fan ___________________________________________ 24 6 4 Vibration________________________________________ 25 6 5 Replacement of electrical components _____________...

Page 4: ...ation Installation and work on the burner and associated system components may only be carried out by persons who have undergone relevant training The product is packaged to prevent damage from occurr...

Page 5: ...xceed 60 C Handle with caution the burner has moving parts and there is risk of crushing injuries Seal inspections must be performed during installation and servicing to prevent leakage fitting and in...

Page 6: ...ors Steam generators Industrial applications Hot air generators 2 1 Dimensions B 45i A2 2H Min recommended distance to floor B C A D E F J H I A B C D E F H I J B 45i A2 2H 240 340 159 134 480 252 328...

Page 7: ...0 150 200 250 300 350 400 450 500 550 160303 193 kW Air settings Nozzle assembly Scale Burner output 2 4 Setting for insert and air damper Basic settings should only be seen as setting values to get b...

Page 8: ...important that the spark does not strike against the brake plate or nozzle D A B C 2 5 Setting of brake plate and air flow a b c d B 45i A2 2H 3 5 4 0 7 0 9 0 2 0 3 0 5 0 6 0 2 6 Burner installation 2...

Page 9: ...21 18 251 216 23 42 278 239 6 50 22 94 272 234 25 37 301 259 7 00 24 71 293 252 27 33 324 279 7 50 26 47 314 270 29 28 347 298 8 00 28 24 335 288 31 23 370 318 8 50 30 00 356 306 33 18 393 338 9 00 3...

Page 10: ...2 20 61 244 210 4 00 19 42 230 198 20 53 243 209 21 59 256 220 22 59 268 230 23 56 279 240 4 50 21 84 259 223 23 09 274 235 24 28 288 248 25 41 301 259 26 49 314 270 5 00 24 27 288 247 25 65 304 262 2...

Page 11: ...enoid valve 11 Motor 12 Electric box burner 13 Blast tube 14 Burner flange 15 Solenoid valve with bloc 16 Air pressure switch 17 Oil pressure adjustment 18 Ignition transformer 19 AZL display for LMV...

Page 12: ...12 Bentone 11 12 13 14 15 3 16 18 19 20 21 22 23 25 24 17...

Page 13: ...during installation or service maintenance 3 1 1 Installation and maintenance instructions The maintenance instructions supplied with the burner must be kept at an easily accessible location in the b...

Page 14: ...14 Bentone 4 Installation 4 1 Handling and lifting instruktion Option The lifting aid we used here are available as spare parts...

Page 15: ...ands The pipes are to be laid so that the oil supply hoses are not subjected to tensile stresses or are excessively bent when the burner is swung out or removed for service The oil filter should be in...

Page 16: ...Install fixing flange with gasket on boiler 7 Install the flame tube on the fixing flange Make sure that the holes in the front edge of the flame tube are pointing down not on all flame tubes allows...

Page 17: ...er 3 Loosen the screw A turn the damper to the desired position and retighten the screw A C A B D Step 2 4 Set the output to high load 5 Use a hex key to screw the socket B in to decrease or out to in...

Page 18: ...best position is among other things dependent on the input power and overpressure in the boiler A general rule of thumb is that the smaller the capacity the smaller the gap should be between the brake...

Page 19: ...ressure drops so much that poor combustion occurs 1 Remove protective cover 2 Start the burner 3 Carefully turn the scale on the air pressure switch clockwise until the air pressure switch stops the b...

Page 20: ...not require this switch a jumper should be fitted between terminals 2 and 3 of terminal block X5 02 in the automatic control unit to close the circuit and enable the burner to be started 5 5 Calculate...

Page 21: ...ty Example Basic settings B 45i A2 2H Values can be determined from diagrams for air damper and insert setting values see Technical data The different program steps are described in the LMV chapter In...

Page 22: ...e ignition electrodes 6 Fit fan housing and burner flange lock with the nuts G 7 Open the boiler hinged flange to access the flame tube 8 Remove and clean the flame tube 9 Fit the flame tube make sure...

Page 23: ...an the air damper I and the intake Lubricate the damper axle bearings if necessary 7 Refit the air damper and actuator 8 Install the intake grille for the air intake 9 Switch on the main power supply...

Page 24: ...el 6 Refit the parts test run and check combustion Before obtaining access to terminals all supply circuits must be disconnected 6 3 1 Replacing the drive shaft 1 Make sure the power to the burner is...

Page 25: ...bration level are 5 0 mm s Check all bolts and nuts for correct torque Check fan wheel for damage and contamination Change when dirty unbalanced Check motor bearings If worn change motor bearings Use...

Page 26: ...omponent using the same wiring as the existing component or the specified alternative arrangement 4 Turn on the main power 5 Check the function of the new component 6 Start the burner and check adjust...

Page 27: ...000 h replacement Electrodes Replacement cleaning 1 year Replacement ceaning 3 000 h Brake disc Replacement cleaning 1 year Replacement ceaning 3 000 h Motor 1 year 3 000 h Drive shaft Check replace i...

Page 28: ...temperature max 60 C Components 1 Suction line G 1 4 2 Return line G 1 4 and internal by pass plug 3 Nozzle outlet G 1 8 4 Pressure gauge port G 1 8 5 Vacuum gauge port G 1 8 6 Pressure adjustment Te...

Page 29: ...n the valve it does not matter which speed the gear set has When the solenoid is activated this by pass channel is closed and because of the full speed of the gear set the pressure necessary to open t...

Page 30: ...38 1 2 18 61 150 2 3 22 73 150 3 4 26 85 150 4 4 30 97 150 11 38 96 150 7 27 71 150 20 54 116 150 16 46 100 150 12 42 107 150 8 31 79 150 23 61 130 150 19 52 112 150 13 47 118 150 9 34 88 150 26 68 14...

Page 31: ...lculated values where the pipe dimensions and oil velocity have been matched so that tur bulences will not occur Such tur bulences will result in increased pressure losses and in acoustic noise in the...

Page 32: ...ing the burner surfaces may be hot When servicing oil bearing components check for oil leakage when the burner are put into operation Filter Gasket 7 1 2 Check oil line seals When the burner has been...

Page 33: ...es oil lines and electrical cables 2 Loosen pump screw J 3 Loosen locking rings for gasket seal 4 Remove the old gasket seal 2 5 Install the new gasket seal 6 Connect hoses oil lines and electrical ca...

Page 34: ...hese safety requirements are met by other means safety circuits must be bypassed jumpered This can differ between different systems in which the burner is installed see rules and regulations that appl...

Page 35: ...35 Bentone 8 2 Wiring diagram A DC Bl Svart LMO QRB 12 11 Blue Blau Bleue Black Schwarz Noir A1...

Page 36: ...switch max Accessories S30 External reset T1 Ignition transformer X1 Connection terminal board X20 Connection terminal board X56 Connection display Y1 Solenoid valve 1 Y2 Solenoid valve 2 Y1S Safety s...

Page 37: ...he system components display and operating unit actuators are connected directly to the LMV37 4 basic unit All safety related digital inputs and outputs of the system are monitored by a contact feedba...

Page 38: ...mum adaptations to the relevant application A change of parameters varies in levels of authorization this manual will give info on those that might be changed by the installer The actuators are driven...

Page 39: ...plug Pin number X3 04 Pin 1 2 X5 03 Pin 1 4 X10 05 Pin 2 Pin 3 4 X10 06 Pin 1 2 X3 02 Pin 1 2 X5 01 Pin 2 3 X5 02 Pin 2 3 X5 02 Pin 2 3 X3 05 Pin 1 X4 02 Pin 2 3 X6 03 Pin 2 3 X8 02 Pin 1 3 X7 01 Pin...

Page 40: ...39 Test pressure switch min Pmin 40 Fuel valve V ON 42 Ignition Z OFF 44 Interval 1 t44 50 Safety time 2 TSA2 52 Interval 2 t52 60 Operation 1 stationary 62 Operation 2 air damper LK low fire KL posit...

Page 41: ...me from occurrence of start prevention to signaling 7 Only in case of valve proving during startup valve proving via pressure switch min 8 Only in case of startup without valve proving valve proving v...

Page 42: ...P Combustion pressure switch Z Ignition transformer Permissible position range In Standby mode Actuator is allowed to travel within the permissible position range but is always driven to the home posi...

Page 43: ...valve Fuel valve V1 Fuel indication oil gas Reset manual locking Supply for external load controller external load controller Open Stage 2 external load controller Open Stage 3 external load controlle...

Page 44: ...tor Air 1 ACT0_IN_B ACT0_IN_A ACT0_OUT_B ACT0_OUT_A GND UAC_SA Actuator Fuel 1 Signal reference GND RxD1 TxD1 DC 5 V Building automation 1 Signal reference GND RxD0 TxD0 DC 5 V Display BCI Speed feedb...

Page 45: ...ction For changing to parameter setting mode P press simultaneously F and A reset Info and Enter button For navigating in info or service mode Selection symbol flashing press button for 1 s For changi...

Page 46: ...nfo or service mode ESC and button Escape function press and simultaneously No adoption of value One menu level up P V h min s Fault status message Flame present Valve controlled Ignition controlled F...

Page 47: ...val 2 waiting time Ph66 Switching back to pilot Reactivation of ignition pilot Ph67 Switching back to pilot Shutdown of main valves Ph68 Switching back to pilot Pilot mode waiting phase Ph69 Switching...

Page 48: ...display Change to normal display Parameter level 10 3 Automatic control unit levels When working on burners there are different levels at which the automatic control unit can be accessed The info and...

Page 49: ...set reset Entering the password Internal parameter password level General Basic unit Air fuel ratio control curves primary setting Air fuel ratio control Actuator Error histery Process data The follow...

Page 50: ...ected parameter set Version 143 Reserve End 10 3 2 Parameter of level info 10 3 3 Parameter of level service No Parameter 954 Flame intensity 960 Actual flow rate fuel throughput in m h l h ft h gal h...

Page 51: ...irst of whishes P V h min s Bild 43 1107 Press or to select a number or letter P V h min s Bild 44 1207 Press reset to confirm the value The code for logging into service level is found on the plate o...

Page 52: ...nual As long as the Manual OFF is active OFF appears on the normal display flashing To deactivate and to change to automatic operation press ESC for 3 seconds Then OFF appears without flashing in the...

Page 53: ...V h min s Bild 96 0707 201 appears flashing Press reset to go to the settings for air fuel ratio control and parameter 201 for selecting the operating mode 10 4 Setting the automatic control unit To...

Page 54: ...ilot and 2 fuel valves LoGp mod 2V 14 gas modulating G mod pneu 0 active 15 gas modulating with pilot Gp1 mod pneu 0 active 16 gas modulating with pilot Gp2 mod pneu 0 active 17 oil 2 stage Lo 2 stage...

Page 55: ...an choose 0 VSD PWM fan OFF 1 VSD PWM fan ON If the parameter is set correctly move directly to the next parameter with Press reset to adjust parameter 542 Select your setting by pressing one of the b...

Page 56: ...sing one of the buttons Press reset to save the setting for parameter 641 VSD Press ESC to return to parameter level To the next parameter This manual describes 0 speed standardization type burners 10...

Page 57: ...P3 Stage 3 V3 P3of Switch off point stage 3 When the angle falls below this point the fuel valve for the third stage is switched off V3 The actuator positions can be set with a resolution of 0 1 the s...

Page 58: ...SD do not reach the operating or switch on switch off points at the same time The valves are switched on off only after both actuators have reached their correct positions When parameterizing the curv...

Page 59: ...2 P2 Fuel valve V2 is still off Keep A depressed and for VSD F A and Adjust the value with or When symbol or is no longer highlighted the next curvepoint P2_d can be selected with To the next curvepo...

Page 60: ...Adjust the switch off point with no travel Now the curvepoint is approached dynamically when traveling from P2 to P1 When symbol or is no longer highlighted the next curvepoint P1 can be selected wit...

Page 61: ...on Index 1 pre purge position Index 2 post purge position Factory settings marked with bald text This manual describes 2 valve proving via pressure switch min between fuel valves 1 and 2 type burners...

Page 62: ...d Index 1 activated Factory settings marked with bald text When using valve proving and 2 fuel valves of class A prepurging is not required conforming to EN 676 If not activated it is nevertheless per...

Page 63: ...s fan A burner can be converted into a continuous fan using conversion kit 119 230 01 See the documentation provided with the kit for instructions on how to perform the conversion 10 5 6 8 Continuous...

Page 64: ...t is a good idea to make a backup of the settings The backup ensures that the adjusted values are also saved in the display memory This can be useful e g if there are any problems with the LMV The LMV...

Page 65: ...s on the display indicating the end of the backup process Display 0 If an errror occurs during the backup process a negativ value is displayed For error diagnostics the cause of the error can be deter...

Page 66: ...log into service engineer level See 5 3 4 After login is complete continue with the setting work as shown below Press or for parameter level 000 Press reset Display Parameter 050 flashes index 00 and...

Page 67: ...lue 0 Press reset to select the restore process Press to shift the value in change mode 1 position to the left Display Value 1 flashes To detect potential dispalay errors the value is displayed 1 plac...

Page 68: ...displayed 10 7 Fault status message display of errors and info 10 7 1 Display of errors faults with lockout P V h min s Bild 17 0707 The display shows Loc the bar under the fault status message appear...

Page 69: ...ters see table 5 3 3 reset 8 s P V h min s Bild 22 0707 When the button is released a change to info service mode is made P V h min s Bild 19 0707 When the button is released the basic unit is reset I...

Page 70: ...ild 23 0707 The display shows Err The unit initiates safety shutdown The display shows current error code c alternating with diagnostic code d Press reset 1 3 s to return to the normal display Example...

Page 71: ...work as shown below Press or for parameter level 700 P V h min s Bild 84 0707 HISt 700 for error history Press reset to go to the parameter level P V h min s Bild 85 0707 Display Parameter 701 flashes...

Page 72: ...up counter 06 output Example Parameter 701 index 05 for startup counter diagnostic code _ _ reset P V h min s Bild 88 0707 Press reset to go to display mode Display Value 56 number of startup ESC P V...

Page 73: ...istory was deleted max to parameter 725 Example Parameter 725 index 01 error code 111 To the next parameter Back to the previous parameter P V h min s Bild 91 0707 When this display appears you have r...

Page 74: ...min s Bild 26 0707 10 8 2 Start prevention Note For meaning of the error and diagnostic codes refer to chapter Error code list When an error has been acknowledged it can still be read out from the err...

Page 75: ...ing Press reset to go to the settings for air fuel ratio control and parameter 201 for selecting the operating mode P V h min s Bild 96 0707 Select another burner type than the one already selected by...

Page 76: ...in OFF position it can be set to Manually OFF which means that the burner will not start Manual OFF can be activated by pressing F for at least 1 second then LoAd 0 0 appears flashing LoAd 0 0 means M...

Page 77: ...operation press ESC for 3 seconds Manually OFF must not be used just to put a burner out of operation when doing mounting work or when the burner is not ready for operation The safety notes contained...

Page 78: ...td_u8 read only 0 255 1 9 Info Service 105 Preselected parameter set Version 1 Hex_16 read only 0 0xFFFF 1 LMV37 400 V 01 05 LMV37 420 V 01 06 Info Service 107 Software version 1 Hex_16 read only 0x10...

Page 79: ...fault output for T V test Invalid T V test when output is active 2 000 10 000 low fire high fire or stage 1 stage 2 stage 3 1 Output edit clear 20 100 0 1 undefined SO 141 Operating mode BACS 0 off 1...

Page 80: ...et 0 9999999 1 0 Info Service 166 Total number of startups 1 Std_s32 read only 0 9999999 1 0 Info Service 167 Fuel volume resettable m l ft gal 1 Std_s32 reset 0 99999999 1 0 Info Service 176 Switchin...

Page 81: ...hout actuator 18 Lo 3 stage without actuator 19 G mod only gas actuator 20 Gp1 mod only gas actuator 21 Gp2 mod only gas actuator 22 Lo mod only oil actuator 23 Ho mod sep circulation 24 Ho 2 stage se...

Page 82: ...s 60 min 0 2 s 2 s SO 267 Oil First safety time 1 Time edit 1 s 15 s 0 2 s 5 s SO 269 Oil Time to respond to pressure faults within first and second safety time 1 Time edit 0 4 s 14 6 s 0 2 s 1 8 s SO...

Page 83: ...curve settings 13 Std_s16 edit 0 90 0 1 0 0 15 undefined SO 402 Ratio control curve air actuator only curve settings 13 Std_s16 edit 0 90 0 1 0 90 45 undefined SO 403 Ratio control curve VSD only cur...

Page 84: ...monitoring 0 1 Index 0 fuel Index 1 air Greatest position error where a fault is securely detected error detection band parameter 606 0 6 to parameter 606 2 Std_u8 edit 0 5 4 0 1 Index 0 1 Value 1 7...

Page 85: ...istory 701 725 03 Error class 25 Std_u8 read only 0 6 1 0 Info Service Error history 701 725 04 Phase 25 Std_u8 read only 0 255 1 0 Info Service Error history 701 725 05 Startup counter 25 Std_s32 rea...

Page 86: ...3 8 Fuel valve 1 Bit 4 16 Fuel valve 2 Bit 5 32 Fuel valve 3 pilot valve 1 Std_u8 read only 0 255 1 0 Info Service 951 Mains voltage normalized AC 230 V Voltage value x 1 683 AC 120 V Voltage value x...

Page 87: ...ressure start prevention 68 Air pressure POC start prevention 84 Air pressure combustion pressure POC start prevention 4 Extraneous light 0 Extraneous light during startup 1 Extraneous light during sh...

Page 88: ...not possible Valve proving activated but 2 inputs assigned check parameters 236 and 237 81 V1 leaking Check to see if the valve on the gas side is leaking Check wiring to see if there is an open circu...

Page 89: ...Safety loop burner flange POC start prevention 67 Safety loop burner flange extraneous light POC start prevention 69 Safety loop burner flange air pressure POC start prevention 71 Safety loop burner...

Page 90: ...position Parameterize the home position for all actuators used 1 Prepurge position Parameterize the prepurge position for all actuators used 2 Postpurge position Parameterize the postpurge position f...

Page 91: ...Error during VSD s speed standardization 1 Timeout of standardization VSD ramp down time too long Timeout at the end of standardization during ramp down of the VSD ramp time settings of the VSD are n...

Page 92: ...e only phases 12 controller OFF start standardization again 21 Safety loop burner flange open Safety loop or burner flange is open repeat standardization with safety loop closed 22 Air actuator not re...

Page 93: ...he VSD ramp must be about 20 faster than the ramps in the basic unit parameters 522 523 Bit 4 Valency 16 Interruption of speed signal No speed detected in spite of control 1 Check if the motor turns 2...

Page 94: ...t could not be reached 1 Check the setting of the actuator type parameter 613 0 or 614 2 Check to see if actuators have been mixed up 3 Check to see if actuator is locked or overloaded 1 Referencing e...

Page 95: ...ting operating ramp 64 seconds The slope of the curve may be a maximum position change of 62 30 for SQM33 6 and 18 for SQM33 7 between 2 curve points in modulating mode Bit 4 Valency 16 Sectional devi...

Page 96: ...ntrol Make a reset If error occurs repeatedly replace the unit Software version V03 10 If error C 99 D 3 occurs during standardization of the VSD deactivate temporarily function Alarm in case of start...

Page 97: ...Internal error EEPROM access Make a reset repeat last parameterization check Restore the parameter set if error occurs repeatedly replace the unit 124 Internal error EEPROM access Make a reset repeat...

Page 98: ...243 13 Backup data comparison between Cs faulty Repeat reset and backup 244 12 Backup data are incompatible Backup data are incompatible with the current software version restore not possible 245 11...

Page 99: ...he AZL2 has broken down 9 Manual locking by the PC software Communication breakdown During a curve adjustment via the ACS410 communication between the LMV37 4 and the ACS410 was interrupted for more t...

Page 100: ...unit 206 0 Inadmissible combination of units basic unit AZL2 207 Version compatibility basic unit AZL2 0 Basic unit version too old 1 AZL2 version too old 208 Internal error Make a reset if error occ...

Page 101: ...s not start Preheater does not get up to temperature Check preheater function Symptom Causes Remedies Burner does not start Fuse blown Check and replace fuse as necessary Investigate cause of fault Bo...

Page 102: ...gnition electrodes are not damaged Excessively strong draught Check high voltage cables Check position of nozzle assembly setting Correct boiler draught Excessive pressure drop across the brake plate...

Page 103: ...y too low Check that the oil reaching the pump has the physical parameters that the pump can handle Change the oil or the pump s oil parameters Pump worn Replace the pump Pump run using impure oil tha...

Page 104: ...Address Test performed by Postal address Company name Tel no Boiler Type Make Power kW Bentone Burner Type Model Serial no Fuel Step 1 Step 2 Step 3 Draught in fireplace Fan Press mbar Filter smoke n...

Page 105: ...f the use of certain hazardous substances RoHS Directive 2011 65 EU References to the relevant harmonised standards used or references to the other technical specifications in relation to which confor...

Page 106: ......

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Page 108: ...Enertech AB P O Box 309 SE 341 26 Ljungby www bentone com...

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