103
Use a 45° milling cutter to cut the valve seat to its
appropriate width.
All the indentation and uneven parts have to be
eliminated.
Standard width of valve seat ring
:
Inlet
:
0.8mm
Exhaust
:
0.8mm
If the contacting part is the place where the valve is too
high, please use a 32° flat milling cutter to lower the
valve seat.
If the contacting part is the place where the valve is
①
too low, please use a 60° inner milling cutter to elevate
the valve seat.
Use a 45° finishing milling cutter to cut the valve seat
to its appropriate specification.
After the cutting of the valve seat, please coat
②
polishing agent onto the surface of valve and polish the
valve slightly.
①:
high contacting surface
②:
low contacting surface
0.8mm
Installation
The installation sequence shall be in reversed sequence of removal.
Note:
When installing the valve spring, put the spring
pitch span
of smaller end towards the combustion
chamber. When installing the valve collet, please use valve spring compression tools.
When installing the valves, please grease the surface of valve lever with machine oil first, then
put it into the valve guide.
Summary of Contents for ZAFFERAN 250
Page 1: ...1 ZAFFERANO 250 Service Manual ...
Page 14: ...14 Ignition spark ignition DC capacitance system Diameter of rear brake disc mm φ250mm ...
Page 50: ...50 B L B R BL W W G B BL W W G B ...
Page 80: ...80 Rear Wheel Rear Suspension ...
Page 85: ...85 Lubricating system diagram 1 camshaft 2 oil pump 3 crank 4 fuel filter ...
Page 90: ...90 Cooling System Connects to radiator Flows back to radiator Water pump ...
Page 93: ...93 Cylinder Head Valves ...
Page 112: ...112 Driving Disc Clutch Driven Wheel ...
Page 114: ...114 V BELT CLUTCH AND SECONDARY PRIMARY SHEAVE ...
Page 115: ...115 SECONDARY SHEAVE ...
Page 126: ...126 input shaft middle shaft output shaft ...
Page 130: ...130 left crankcase crankshaft right crankcase ...
Page 131: ...131 magneto start the main gear gasket ...
Page 143: ...143 Inspection and Maintenance of Electronic Fuel Injection EFI System ...
Page 165: ...165 17 2 7 2 Appearance of the oxygen sensor ...
Page 179: ...179 Then check the corresponding fault according to the fault code list ...