BendPak LR-10000 Installation And Operation Manual Download Page 11

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LR-10000 Low-Rise Scissor Lift

P/N 5900075 — Rev. A1 — April 2019

Installation

This section describes how to install your LR-10000. Perform the steps in the order listed.

⚠

WARNING

Only use the factory-supplied parts that came with your Lift

. If you use

parts from a different source, you void your warranty and compromise the safety of

everyone who installs or uses the Lift. If you are missing parts, visit

bendpak.com/support

or call

(800) 253-2363

, extension 191.

The LR-10000 is supplied with installation instructions and concrete fasteners that meet the criteria set

by the American National Standard “Automotive Lifts – Safety Requirements for Construction, Testing,

and Validation” ANSI/ALI ALCTV-2011.
Lift buyers are responsible for regional, structural, and/or seismic anchoring requirements specified by

any other agencies or codes, such as the Uniform Building Code or International Building Code.

Safety Rules

When installing the Lift, your safety depends on proper training and thoughtful operation.

⚠

WARNING

Do not install this equipment unless you have automotive Lift installation training.

Always use proper tools, such as a forklift or crane, to move heavy components.
Do not install this equipment without reading and understanding this Manual and

the safety labels on the unit.

BendPak recommends referring to the ANSI/ALI ALIS Standard (R2015)

Safety Requirements for

Installation and Service

for more information about safely installing, using, and servicing your Lift.

Only fully trained personnel should be involved in installing this equipment.

Pay attention at all

times.

Use appropriate tools and equipment, when needed. Stay clear of moving parts.

⚠

WARNING

You must wear protective equipment at all times during the installation: leather

gloves, steel-toed work boots, eye protection, back belts, and hearing protection.

Electrical Work

You will need to have a licensed, certified Electrician available at some point during the installation.

⚠

DANGER

All wiring

must

be performed by a licensed, certified Electrician.

The Electrician needs to:
•

Connect the 208 – 240 VAC power source to the Power Unit

. This is generally done

near the end of the installation. Note that installing the Power Unit and connecting the Power Unit

are separate procedures; they are done at different times in the installation process. The Electrician

will need to provide a power cord and a Plug and connect them to the

Power Unit.

•

Install a Power Disconnect Switch

. A Power Disconnect Switch gives you a way to shut

down the Lift in the event of an electrical circuit fault or emergency situation. Refer to

Install a

Power Disconnect Switch

for more information.

•

Install a Thermal Disconnect Switch

. A Thermal Disconnect Switch automatically shuts

down the Lift in the event of an overload or an overheated motor. Refer to

Install a Thermal

Disconnect Switch

for more information.

Summary of Contents for LR-10000

Page 1: ...BendPak Inc in Southern California USA Made in China DANGER Read the entire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and operation you agree that you...

Page 2: ...etails Go to bendpak com support register your product and fill out the online form to register your product be sure to click Submit Safety Your product was designed and manufactured with safety in mind However your safety also depends on proper training and thoughtful operation Do not install operate maintain or repair the unit without reading and understanding this manual and the labels on the u...

Page 3: ... 10000 users including anyone who sets up operates maintains or repairs it DANGER Be very careful when setting up operating maintaining or repairing this equipment failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs must be performed by an authorized technician Do not make modifica...

Page 4: ...ion of claims or replacement of lost or damaged materials Safety Considerations Read this manual carefully before using your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are also familiar with all operating instructions and warnings General Safety Information The produ...

Page 5: ...result in minor personal injury product or property damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that can help you use your product better Liability Information BendPak Inc assumes no liability for damages resulting from Use of the product for purposes other than those described in this manual Modific...

Page 6: ...ensions which sit on the Platforms make contact with the underside of the Vehicle to raise and lower the Vehicle Base The bottom of the Lift everything around the Platforms Trays Built in to the Bases of the Lift the Trays hold whatever you need them to hold Hydraulic Cylinders Push the Platforms up to raise a Vehicle move down to lower a Vehicle Safety Locks Hold the Platforms in place while they...

Page 7: ...tly over the weight capacity of the Lift A This is not an intended use of the product We strongly recommend against trying to raise a Vehicle that is heavier than the rated capacity Q How many locking positions does my Lift have A Three This gives you multiple heights to which you can raise the Lift so it is easy to find the right height for the work you are doing Q What do the Safety Locks do A S...

Page 8: ...LR 10000 Low Rise Scissor Lift 8 P N 5900075 Rev A1 April 2019 Specifications ...

Page 9: ...ight w Lift Pad 27 25 692 mm C Lift height 22 75 580 mm D Lowered height 4 35 111 mm E Platform width 24 610 mm F Width between platforms 24 608 mm G Overall width 85 2 162 mm H Platform length 53 1 344 mm I Overall length 83 5 2 124 mm Maximum hydraulic pressure 2 650 PSI Lifting time 35 seconds Motor 208 240 VAC 50 60 Hz 1 Ph Specifications subject to change without notice ...

Page 10: ...cessary Tools 4 Select the Installation Site 5 Make sure there is adequate Clearance on all sides of the Lift 6 Create Chalk Line Guides 7 Anchor the Bases 8 Install the Safety Lock Release Handle 9 Set up the Power Unit Stand 10 Attach the Power Unit 11 Connect the Hydraulic Lines 12 Prepare the Power Unit 13 Install a Power Disconnect Switch 14 Install a Thermal Disconnect Switch 15 Test the Lif...

Page 11: ...ALI ALIS Standard R2015 Safety Requirements for Installation and Service for more information about safely installing using and servicing your Lift Only fully trained personnel should be involved in installing this equipment Pay attention at all times Use appropriate tools and equipment when needed Stay clear of moving parts WARNING You must wear protective equipment at all times during the instal...

Page 12: ...he site must be free of overhead obstructions Concrete specifications Do not install the Lift on cracked or defective concrete Make sure the concrete is at least 4 25 inches thick 3 000 psi and cured for at least 28 days if newly poured Make sure the floor is defect free dry and level WARNING Do not install the Lift on a surface with 3 of slope or more A 3 degree or greater slope makes the Lift le...

Page 13: ...around the Lift is required The Power Unit Stand can be on either side of the Lift but it must be on the Short Ramp end You also need to make sure to leave enough space above the Vehicles you will be raising Be sure to check for low hanging obstructions such as hanging lights beams and so on Do not install the Lift under low hanging obstructions ...

Page 14: ...hen installed on the right the Power Unit Stand can be up to 53 inches 1 346 mm from the right side of the Lift Operator The operator at the Power Unit Stand must have a full unobstructed view of the LR 10000 Power The Power Unit Stand must also be positioned near an appropriate power source as that is where the Power Unit is going to be Set up Chalk Line Guides Create Chalk Line Guides to make su...

Page 15: ...rallel to each other Make the Side Chalk Lines longer than the Overall length of the Lift Refer to Specifications for exact measurements 4 Move the Lift into position one end just inside the Alignment Chalk Line and the two sides just inside the two Side Chalk Lines 5 When the Platforms are in the correct location they can be anchored into place Tip Before anchoring the Lift check to make sure the...

Page 16: ...h 4 75 inches Diameter inch Effective embedment depth 2 75 inches minimum Anchor torque 110 150 foot pounds WARNING Only use the factory supplied parts that came with your lift If you use parts from a different source you void your warranty and compromise the safety of everyone who installs or uses the Lift The following drawing shows the locations of the Anchor Bolt holes in the LR 10000 Not nece...

Page 17: ... prefer you can mark the Anchor Bolt hole locations move the unit out of the way drill the holes and then move the unit back into position When drilling go in straight do not let the drill wobble Use a carbide bit conforming to ANSI B212 15 1994 The diameter of the drill bit must be the same as the diameter of the Anchor Bolt So if you are using a inch diameter Anchor Bolt for example use a inch d...

Page 18: ... into the hole part of the way this is normal If the Anchor Bolt goes all the way in with little or no resistance the hole is too wide Once past the hole in the Base the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole this is normal 5 Hammer or mallet the Anchor Bolt the rest of the way down into the hole Stop hammering when the Washer i...

Page 19: ...e Pivot two Nut Caps and one Bolt Nut and Washer 2 Push the Safety Lock Release Handle through the hole on the left side of the Short Ramp until it comes out the hole on the right side of the Short Ramp 3 Push on the Red Handle to guide the Safety Lock Release Handle through the Alignment Block 4 Keep pushing until the Stop Piece is up against the left side of the Short Ramp 5 Moving to the other ...

Page 20: ...n appropriate site for the Power Unit Stand When selecting a site remember that the Operator needs to have a full unobstructed view of the Lift the Stand needs to be within a specific distance from the side of the Lift and there needs to be an appropriate power source nearby 2 Find the Power Unit Stand and the two Anchor Bolts wide 4 deep same size as the Anchor Bolts holding down the Lift 3 Using...

Page 21: ...urce then an Electrician is required BendPak recommends having two people for the following procedure The Power Unit Stand must be anchored in place before performing the following procedure To attach the Power Unit to the Power Unit Stand 1 Find the Power Unit and the supplied four Nuts Bolts and Washers 2 Have one person hold the Mount Plate on the back of the Power Unit next to the Connection P...

Page 22: ...side of the Lift looking at it from the Short Ramp end If you installed it on the right side of the Lift modify the instructions accordingly The following drawing is an overview of how the Hydraulic Lines are routed to the Hydraulic Cylinders Drawing not necessarily to scale Some components not shown other components exaggerated for clarity Power Unit shown on the left of the Lift looking at the S...

Page 23: ...tting on the Power Unit Finger tighten the connection 5 Route the Long Hydraulic Line under the Short Ramp 6 Attach the curved end of the Long Hydraulic Line to the open connector on the Tee Hydraulic Fitting on the Hydraulic Cylinder closest to the Power Unit The drawing above shows which connector to use Finger tighten the connection 7 Switching to the Short Hydraulic Line make sure it is in pos...

Page 24: ...lic Line and the two Hydraulic Fittings that go on either end of it come installed from the factory Drawing not to scale Some components not shown other components exaggerated for clarity Fittings shown not connected for clarity 9 Make sure both Hydraulic Lines are correctly routed then use appropriate tools to securely tighten the finger tightened connections ...

Page 25: ...t is connected to a power source DANGER All wiring must be performed by a licensed certified Electrician Refer to Wiring Diagram for wiring information CAUTION The Power Unit s motor is not thermally protected The Power Unit has multiple connections Hydraulic Line The Hydraulic Line should already be connected to the Power Unit If it is not refer to Connect the Hydraulic Lines for more information...

Page 26: ...lic Fluid reservoir must be filled with Hydraulic Fluid or automatic transmission fluid before you begin operation When you receive it the reservoir is empty the Power Unit will not work correctly until it is filled with approved fluids Approved Hydraulic Fluids are any general purpose ISO 32 ISO 46 or ISO 68 hydraulic oil or approved automatic transmission fluids such as Dexron III Dexron VI Merc...

Page 27: ...o operate it and help get any residual air out of the Hydraulic System sometimes called bleeding the system Tip Residual air in the Hydraulic System can cause the Lift to shake move erratically or squeak this is normal when you first start using the Lift It will soon stop doing this as the Hydraulic System is self bleeding To test your Lift 1 Check the items listed in Lift Operation Safety If you ...

Page 28: ... contact with the Lifting Points lower the Lift and adjust the Lift Pads so that they make better contact 12 Rock the Vehicle to make sure the Vehicle is stable and balanced If the Vehicle is not stable and balanced lower the Lift back to the ground and start over If the Vehicle is stable and balanced it is safe to raise further DANGER Do not raise the Lift further until you are certain the Vehicl...

Page 29: ...the Hydraulic Fluid reservoir it must be full of approved Hydraulic Fluid or automatic transmission fluid You can harm the motor by running it without enough fluid Check the Hydraulic System for leaks Check to see that all Anchor Bolts are appropriately shimmed and correctly torqued Make sure that all Safety Locks are cleared and free Leave the Manual with the Owner Operator Make sure to leave the...

Page 30: ...tions anything that might block the Lift Do not forget to check above the Lift If you find an obstruction move it out of the way Check the operators Make sure everyone who is going to operate the Lift has been trained in its use has read the labels on the unit and has read the manual Only the operator at the Console should be within 30 feet of the Lift when it is in motion Check for safety Make su...

Page 31: ...Your Lift comes with three Safety Lock positions they serve two important functions Safety Safety Locks hold the Platforms in place Once the Platforms are engaged on Safety Locks the weight of the Vehicle holds the Platforms in place If the power goes out the Safety Locks continue to hold the Platforms and anything on them in place WARNING Always leave your Lift engaged on a Safety Lock or on full...

Page 32: ...ovided with the Lift or the manufacturer of the Vehicle If you no longer have Vehicle Lifting Points for Frame Engaging Lifts you can get a replacement on the ALI website WARNING Do not eyeball the best location for the Lift Pads The Lift Pads must hit the manufacturer s recommended Lifting Points if they do not the Vehicle could become unstable and fall which could damage the Vehicle damage the L...

Page 33: ...back down which engages them on the most recently passed Safety Lock If you miss the Safety Lock press and hold Raise again and go somewhat further past the Safety Lock then hold the Lowering Handle again to engage the Lift on the Safety Lock Lowering a Vehicle This section describes how to lower a Vehicle from a raised position To lower a Vehicle 1 Check the items listed in Lift Operation Safety ...

Page 34: ...dition If you find that the Safety Locks are damaged or excessively worn take the Lift out of service until they are replaced Do not use your Lift if the Safety Locks are damaged or excessively worn Weekly Check all controls to make sure they are functioning normally Weekly Check all labels on the unit Replace them if they are illegible or missing Monthly Lubricate the grease fittings We recommend...

Page 35: ...fluid with clean approved Hydraulic Fluids such as Dexron III Dexron VI Mercon V Mercon LV Shell Tellus S4 S3 S2 or comparable Platforms make odd noises when in use Lubricate hinge points using white lithium grease Platforms are slowly lowering on their own Make sure both Platforms are engaged on Safety Locks if not Hydraulic Fluid could be leaking out lowering the Platforms Only leave the Lift ei...

Page 36: ... unit in a European country these Black White Green colors correspond to Brown Live Blue Neutral Green Yellow Ground Information about color code conventions in other regions and countries is available online WARNING All electrical work such as hard wiring the unit or attaching a Plug to the Power Cord must be done by a licensed certified Electrician in accordance with all applicable local electri...

Page 37: ...LR 10000 Low Rise Scissor Lift 37 P N 5900075 Rev A1 April 2019 Labels ...

Page 38: ...LR 10000 Low Rise Scissor Lift 38 P N 5900075 Rev A1 April 2019 ...

Page 39: ...LR 10000 Low Rise Scissor Lift 39 P N 5900075 Rev A1 April 2019 Parts Diagrams ...

Page 40: ...LR 10000 Low Rise Scissor Lift 40 P N 5900075 Rev A1 April 2019 ...

Page 41: ...LR 10000 Low Rise Scissor Lift 41 P N 5900075 Rev A1 April 2019 ...

Page 42: ...efore making your most recent Lift purchase but did you know the ALI Store www autolift org ali store offers a wide variety of professional easy to use and reasonably priced training and safety materials that will make your garage a safer place to work The ALI Store is your trusted source for workplace safety Visit today and get the training and materials you need to work safely http www autolift ...

Page 43: ...LR 10000 Low Rise Scissor Lift 43 P N 5900075 Rev A1 April 2019 Maintenance Log ...

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