BENDIX EC-17 ANTILOCK TRACTION CONTROL Manual Download Page 8

8

AUTO CALIBRATION

For optional ATC performance the ECU utilizes a feature
referred to as auto calibration.  Auto calibration allows the
ECU to compensate for various tire sizes throughout the life
of the vehicle.  As there are many conditions that can result
in the appearance of a change in the tire size, several items
must be satisfied before the auto calibration feature is active.
The auto calibration feature would automatically change the
ECUs imbedded tire sizes if the difference exceeded
approximately 8%.  If issues occur with your ATC due to tire
size changes please contact 1-800-AIR-BRAKE or
1-800-247-2725 for assistance.

SINGLE FAILURE

The following list and chart describes how the antilock and
traction systems respond to a specific component failure.
(Note: right and left; front, mid and rear are determined from
the driver's seat. Left front is therefore the corner closest to
the driver.)

For example, if the right mid sensor ("RM Sensor" on the
chart) fails, front and rear antilock will still be operative.
Traction will be disabled. On those axles where antilock is
disabled the system reverts to standard air braking.

Front modulator - If a front modulator fails, antilock on that
wheel is disabled. Antilock and traction on all other wheels
remains active.

Rear modulator - A rear modulator failure disables the traction
system. Antilock on that wheel will also be disabled, but
antilock on all other wheels remains active.

Front sensor - The wheel is still modulated using input from
the opposite sensor on the front axle. The traction system
is disabled.

Mid or rear sensor - In a four sensor system, antilock on
that wheel(s) is disabled, but antilock on all other wheels
remains active. In a six sensor system, antilock remains
active using input from the remaining functional sensor. In
both the four and six sensor system traction control is
disabled.

Controller - Antilock and traction are disabled. The system
reverts to standard air braking.

Traction solenoid - Traction control is disabled. Antilock
remains active.

Engine Control Module - If the engine control module (ECM)
or the wiring from the EC-17

 controller to the ECM fails,

traction control is disabled. Antilock remains active.

Voltage - If system voltage is out of range, antilock and
traction are disabled. The system reverts to standard air
braking.

MULTIPLE FAILURES

In the event that multiple failures occur, the dash lamp will
react as it normally would during a single failure, and the
EC-17

 controller equipped with LEDs will show one

diagnostic trouble code at a time. When the first diagnostic
trouble code is fixed and the system is reset, the next
diagnostic trouble code area will appear at the LEDs. This
way, the driver or mechanic does not lose track of diagnostic
trouble code areas, and the system is not restored until
each and every error is corrected and the EC-17

 controller

is cleared of all diagnostic trouble codes.

DIAGNOSTIC TROUBLE CODE LOCATION

SYSTEM STILL OPERATING (YES/NO)

Failed

ABS Front

ABS Rear

Traction

Std.

Device

Left Right

Left Right

Braking

RF Sensor

YES

YES

YES YES

NO

YES

LF Sensor

YES

YES

YES YES

NO

YES

RM Sensor

YES

YES

YES YES

NO

YES

LM Sensor

YES

YES

YES YES

NO

YES

RR Sensor

YES

YES

YES NO

1

NO

YES

LR Sensor

YES

YES

NO

1

YES

NO

YES

RF Modulator YES

NO

YES YES

YES

YES

LF Modulator

NO

YES

YES YES

YES

YES

RR Modulator YES

YES

YES

NO

NO

YES

LR Modulator YES

YES

NO

YES

NO

YES

Controller

NO

NO

NO

NO

NO

YES

Tract. SolenoidYES

YES

YES YES

N0

YES

Engine Control
Module

2

YES

YES

YES YES

NO

YES

Voltage

2

NO

NO

NO

NO

NO

YES

1

ABS is still available in 6 sensors system if mid sensor is functional

2

When ECM wiring or voltage "corrects" itself, system is restored.

FRONT OF VEHICLE

REAR OF VEHICLE

DRIVER

RIGHT FRONT

LEFT FRONT

RIGHT REAR

LEFT REAR

RIGHT MID

LEFT MID

RESET

SWITCH

FIGURE 7 - EC-17

 CONTROLLER LED DIAGNOSTIC

DISPLAY

FRT

MID

RER

RHT

LFT

TRC

MOD

SEN

ECU

VLT

FRONT

MIDDLE

REAR

RIGHT

LEFT

TRACTION

MODULATOR

SENSOR

ECU

VOLTAGE

Summary of Contents for EC-17 ANTILOCK TRACTION CONTROL

Page 1: ...logic traction control monitors wheel speed information from the sensors during acceleration as well as braking The system helps maintain vehicle stability on hazardous road surfaces and improves driv...

Page 2: ...BATTERY ENGINE ELECTRONIC CONTROL MODULE M 21 OR M 22 MODULATORS QUICK RELEASE VALVE SERVICE BRAKE VALVE EC 17 CONTROLLER AT 1 OR AT 2 ANTILOCK TRACTION ASSEMBLY M 21 OR M 22 MODULATORS TANDEM REAR A...

Page 3: ...EC 17 controller both receive and deliver commands and information See Figure 5 INPUTS Wheel speed information is provided to the EC 17 controller via a wiring harness from individual wheel speed sen...

Page 4: ...r front axle use where there is not a quick release valve e g a Bendix QR 1 quick release valve and then only M 32QR modulators are permissible We do not recommend replacing M 32 or M 32QR modulators...

Page 5: ...ed correctly without needing additional test equipment If an issue is detected with the modulators proceed with modulator troubleshooting or compare the modulator wiring to the vehicle wiring schemati...

Page 6: ...ters the control port of the service relay valve The service relay delivers air to and through the antilock modulator located near the braked wheel and into the brake actuator The service brakes are t...

Page 7: ...control Ideally both methods are used to control vehicle traction While all EC 17 controllers are capable of providing wheel control antilock and traction control utilizing both methods of control not...

Page 8: ...Antilock and traction are disabled The system reverts to standard air braking Traction solenoid Traction control is disabled Antilock remains active Engine Control Module If the engine control module...

Page 9: ...ue to function as designed 3 Road test the vehicle by making an antilock stop from a vehicle speed of 20 miles per hour When an antilock stop is made the modulator solenoids pulsate and an audible bur...

Page 10: ...secure the EC 17 controller to the bracket Separate the EC 17 controller from the bracket INSTALLING THE EC 17 CONTROLLER EC 17 CONTROLLER MOUNTED ON ANTILOCK RELAY VALVE OR ANTILOCK TRACTION RELAY V...

Page 11: ...with a high level of diagnostic information and antilock diagnostic trouble code history This is particularly useful when attempting to determine the source of intermittent diagnostic trouble code ind...

Page 12: ...LED LFT Red LED TRC Red LED MOD Red LED SEN Red LED ECU Red LED VLT Green LED RESET No LED Note The MID LED is used with some but not all vehicles When six speed sensors are not installed this LED is...

Page 13: ...switch that is used to reset the diagnostic system The device will respond to a magnet which has strength sufficient to lift a three 3 ounce weight Momentarily holding a magnet against the RESET will...

Page 14: ...fy the system operation 7 TheEC 17 controllercanbereprogrammedupto10 000 times 8 When a replacement EC 17 controller is installed on a vehicle that does not have one or more of the preprogrammed featu...

Page 15: ...t be placed in the enable position to allow the traction lamp to flash TROUBLESHOOTING IMPORTANT BEFORE TROUBLESHOOTING 1 Determine if the vehicle is equipped with traction control The presence of a t...

Page 16: ...EN ECU VLT GO TO SECTIONIV ON NOTFLASHING ONEOR MOREON ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON ON GO TO SECTION VI A ON GO TO SECTION VII A ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON NOTHINGON GO TOSECTI...

Page 17: ...KECERTAINTRACTION ISENABLED WITHVEHICLE STATIONARY LOCATE ACTI VATETHEREMOTETRACTION ENABLESWITCH RETEST DIDTRACTIONCONTROL LAMPGOOUT YES ISTRACTIONDASH LAMPILLUMINATED GOTOSECTIONXI TESTINGTRACTION C...

Page 18: ...LAMP RELAY A3 GROUND A1 GROUND A2 GROUND REPAIRORREPLACE WIREHARNESS REPLACERELAY RETESTFORBATTERY VOLTAGE SECONDTIMETO THISPOINT ISVOLTAGECORRECT REPEATTHE INITIAL START UPPROCEDURE WITHIGNITION ON M...

Page 19: ...LUMINATED NO YES NO INSPECTEC 17 CONTROLLERFORPRESENCE OFILLUMINATEDLEDSAND RECORD STARTHERE ARE ANY RED LEDs ILLUMINATED ISGREENLEDFLASHING EC 17 CONTROLLER DIAGNOSTIC DISPLAY GREEN VLT LED RED LEDs...

Page 20: ...UMINATEDLEDS ANDRECORD STARTHERE GOTOSECTIONIV INSPECTION FORILLUMINATEDLEDs EC 17 CONTROLLER DIAGNOSTIC DISPLAY GO TO SECTION V TESTINGFOR POWERTOTHE EC 17 CONTROLLER ISGREENVOLTLED ILLUMINATED ARE A...

Page 21: ...OWERTOTHEEC 17 CONTROLLER YES USINGTHETWOPOSITIONINGLEDs RIGHT LEFT FRONT REAR GOTO SECTION VIA TESTINGTHE MODULATOR ANDTESTTHE APPROPRIATEMODULATOR YES USING THETWOPOSITIONINGLEDs RIGHT LEFTFRONT REA...

Page 22: ...STARTHERE TURNIGNITIONOFF DISCONNECT30PIN CONNECTORFROMEC 17 CONTROLLER REPLACE EC 17 CONTROLLER A1 A2 A3 K2 K3 30PINCONNECTOR B1 TURNIGNITIONONANDMEASURE VOLTAGEBETWEENBATTERYPINS B1 K2 K3 AND GROUN...

Page 23: ...22 MODULATORS HOLD TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO HOLD READ 7 TO 10 OHMS FOR BENDIX M 32 MODULATORS HOLD TO COMMON READ 4 9 TO 7 OHMS EXHAUST TO COMMON RE...

Page 24: ...MON READ 4 9 TO 7 OHMS EXHAUSTTOHOLD READ 9 8 TO 14 OHMS TESTEACHPINTOVEHICLEGROUNDWITHAMEG OHMMETERANDNOTETHATNOCONTINUITYEXISTS EXHAUST COMMON HOLD A B C CONNECTOR ON M 21 OR M 22 MODULATOR STARTHER...

Page 25: ...WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR WS 24 SENSOR SHOULD BE ABOVE 0 250 VOLTS AC AT 0 5 RPS IF VOLTAGE IS BELOW THE MINIMUM CHECK ITEMS BELOW A CHECK GAP BETWEEN SPEED...

Page 26: ...OFF REMOVE CONNECTOR FROM EC 17 CONTROLLER MEASURE RESISTANCE BETWEEN THE APPROPRIATE SPEED SIGNAL AND SIGNAL RETURN RESISTANCE FOR BENDIX SENSORS IS BETWEEN 1500 2500 OHMS REFER TO VEHICLE MANUAL FO...

Page 27: ...ESETAND NOTEALLLEDs AREILLUMINATED CHECKPINE3FORVEHICLEPOWER ISPOWERDETECTED NO REMOVETHEMAGNETFROMTHEEC 17 CONTROLLER TURNIGNITIONOFFAND DISCONNECTTHE30PINCONNECTORFROM EC 17 CONTROLLER MANUALLYGROUN...

Page 28: ...HE SPEED SENSOR PIN PAIR LOCATION IN THE 18 OR 30 PIN CONNECTOR VOLTAGE OUTPUT FOR BENDIX WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR BENDIX WS 24 SENSOR SHOULD BE ABOVE 0 25...

Page 29: ...E30PIN CONNECTORFROMEC 17 CONTROLLER TURNIGNITIONONANDCHECKFOR VEHICLEVOLTAGEATTERMINALC2 REPLACETRACTIONDASHLAMPWITH KNOWNGOODUNIT REPEAT INITIAL START UPPROCEDURE 30PINCONNECTOR ISTHISTHESECONDTIMET...

Page 30: ...EAN RECONNECT TURNIGNITIONON PASSMAGNET OVEREC 17 CONTROLLER RESET REPEAT INITIALSTART UP PROCEDURE YES RESISTANCECORRECT NO CONTINUITYTOGROUND D3 D2 DISCONNECT2PINCONNECTORATMODULATOR CHECKRESISTANCE...

Page 31: ...RREPLACEVEHICLE WIREHARNESS STARTHERE NO YES NO YES WIRECONTINUITYOK 30PINCONNECTOR B3 B2 1 2 3 K J H G F E D C B A CHECKWIRECONTINUITYBETWEEN30PIN CONNECTORATEC 17 CONTROLLERAND2 or3PINCONNECTORATENG...

Page 32: ...32 BW1910 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 5 2004 Printed in U S A...

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