BENDIX EC-17 ANTILOCK TRACTION CONTROL Manual Download Page 10

10

9.

Components with stripped threads or damaged
parts should be replaced rather than repaired.  Do
not attempt repairs requiring machining or welding
unless specifically stated and approved by the
vehicle and component manufacturer.

10. Prior to returning the vehicle to service, make

certain all components and systems are restored
to their proper operating condition.

11. For vehicles with Antilock Traction Control (ATC),

the ATC function must be disabled (ATC indicator
lamp should be ON) prior to performing any vehicle
maintenance where one or more wheels on a drive
axle are lifted off the ground and moving.

REMOVING THE EC-17

 CONTROLLER

EC-17

 CONTROLLER MOUNTED ON

ANTILOCK RELAY VALVE OR ANTILOCK
TRACTION RELAY VALVE

1. Remove as much contamination as possible from the

assembly's exterior. Keep the contamination away from
the open ports and electrical connections.

2. Identify and remove all air lines connected to the unit.

3. Disconnect the electrical connector(s) from the EC-17

controller.

4. Note and mark the mounting position of the assembly

on the vehicle. Loosen, remove and save the nuts on the
mounting hardware that attaches the controller relay
assembly bracket to the vehicle. Remove the relay valve
and EC-17

 controller from the vehicle.

5. Note and mark the position of the EC-17

 controller

relative to the valve it is mounted on. Remove and retain
the four hex head bolts that secure the EC-17

 controller

to the valve. Then separate the EC-17

 controller from

the valve.

BRACKET MOUNTED EC-17

 CONTROLLER

1. Remove as much contamination as possible from the

assembly's exterior. Keep the contamination away from
open air connections and electrical connections.

2. Disconnect the electrical connector(s) from the EC-17

controller.

3. Note and mark the mounting position of the EC-17

controller on the vehicle. Loosen, remove and save the
nuts on the mounting hardware that attaches the
EC-17

 controller bracket to the vehicle. Remove the

EC-17

 controller and bracket from the vehicle.

4. Remove and retain the four hex head bolts that secure

the EC-17

 controller to the bracket. Separate the

EC-17

 controller from the bracket.

INSTALLING THE EC-17

 CONTROLLER

EC-17

 CONTROLLER MOUNTED ON

ANTILOCK RELAY VALVE OR ANTILOCK
TRACTION RELAY VALVE

1. After noting the relationship of the positioning marks

made prior to disassembly, position and secure the
EC-17

 controller to the valve using the four hex head

bolts. Torque the hex head bolts to 98 Ibs. in. (Grade 5
bolts).

2. Mount the assembled EC-17

 controller and antilock

relay valve on the vehicle and orient it in the position
marked before removal.

3. Reconnect all air lines to the assembly.

4. Reconnect the electrical connector(s) to the EC-17

controller and torque the connector retaining screw (“jack
screw”) to 15-20 inch pounds.

5. Test the valve for operation and leakage prior to placing

the vehicle in service.

6. Perform the "Initial Start up Procedure" in the

TROUBLESHOOTING section to assure proper system
operation. (Appropriate for both EC-17

 & EC-17N

controllers).

BRACKET MOUNTED EC-17

 CONTROLLERS

1. Secure the EC-17

 controller to its bracket using the

four hex head bolts. Torque to 98 Ibs. in (Grade 5 bolts).

2. After noting the positioning marks, mount the EC-17

controller on the vehicle using the mounting hardware
retained during removal.

3. Reconnect the electrical connector(s) to the EC-17

controller and torque the connector retaining bolts to
15-20 inch pounds.

4. Perform the "Initial Start up Procedure" in the

TROUBLESHOOTING section to assure proper system
operation.

DIAGNOSING AND LOCATING A SYSTEM
DIAGNOSTIC TROUBLE CODE

GENERAL

The EC-17

 controller contains self test and diagnostic

circuitry that continuously checks for proper operation of
the entire antilock/traction system, including wiring continuity.
The EC-17

 & EC-17N

 controllers are programmed at the

factory to accommodate the needs of the vehicle and the
customer's desires. Both the EC-17

 & EC-17N

 controller

can be reconfigured by the end user to include traction control
(See the Important notice concerning the EC-17N

 controller).

A vehicle equipped with traction control can generally be
identified by noting the presence of a dash mounted condition
lamp, a disable switch (for the traction control system) and
a traction solenoid located above the relay valve.

Summary of Contents for EC-17 ANTILOCK TRACTION CONTROL

Page 1: ...logic traction control monitors wheel speed information from the sensors during acceleration as well as braking The system helps maintain vehicle stability on hazardous road surfaces and improves driv...

Page 2: ...BATTERY ENGINE ELECTRONIC CONTROL MODULE M 21 OR M 22 MODULATORS QUICK RELEASE VALVE SERVICE BRAKE VALVE EC 17 CONTROLLER AT 1 OR AT 2 ANTILOCK TRACTION ASSEMBLY M 21 OR M 22 MODULATORS TANDEM REAR A...

Page 3: ...EC 17 controller both receive and deliver commands and information See Figure 5 INPUTS Wheel speed information is provided to the EC 17 controller via a wiring harness from individual wheel speed sen...

Page 4: ...r front axle use where there is not a quick release valve e g a Bendix QR 1 quick release valve and then only M 32QR modulators are permissible We do not recommend replacing M 32 or M 32QR modulators...

Page 5: ...ed correctly without needing additional test equipment If an issue is detected with the modulators proceed with modulator troubleshooting or compare the modulator wiring to the vehicle wiring schemati...

Page 6: ...ters the control port of the service relay valve The service relay delivers air to and through the antilock modulator located near the braked wheel and into the brake actuator The service brakes are t...

Page 7: ...control Ideally both methods are used to control vehicle traction While all EC 17 controllers are capable of providing wheel control antilock and traction control utilizing both methods of control not...

Page 8: ...Antilock and traction are disabled The system reverts to standard air braking Traction solenoid Traction control is disabled Antilock remains active Engine Control Module If the engine control module...

Page 9: ...ue to function as designed 3 Road test the vehicle by making an antilock stop from a vehicle speed of 20 miles per hour When an antilock stop is made the modulator solenoids pulsate and an audible bur...

Page 10: ...secure the EC 17 controller to the bracket Separate the EC 17 controller from the bracket INSTALLING THE EC 17 CONTROLLER EC 17 CONTROLLER MOUNTED ON ANTILOCK RELAY VALVE OR ANTILOCK TRACTION RELAY V...

Page 11: ...with a high level of diagnostic information and antilock diagnostic trouble code history This is particularly useful when attempting to determine the source of intermittent diagnostic trouble code ind...

Page 12: ...LED LFT Red LED TRC Red LED MOD Red LED SEN Red LED ECU Red LED VLT Green LED RESET No LED Note The MID LED is used with some but not all vehicles When six speed sensors are not installed this LED is...

Page 13: ...switch that is used to reset the diagnostic system The device will respond to a magnet which has strength sufficient to lift a three 3 ounce weight Momentarily holding a magnet against the RESET will...

Page 14: ...fy the system operation 7 TheEC 17 controllercanbereprogrammedupto10 000 times 8 When a replacement EC 17 controller is installed on a vehicle that does not have one or more of the preprogrammed featu...

Page 15: ...t be placed in the enable position to allow the traction lamp to flash TROUBLESHOOTING IMPORTANT BEFORE TROUBLESHOOTING 1 Determine if the vehicle is equipped with traction control The presence of a t...

Page 16: ...EN ECU VLT GO TO SECTIONIV ON NOTFLASHING ONEOR MOREON ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON ON GO TO SECTION VI A ON GO TO SECTION VII A ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON NOTHINGON GO TOSECTI...

Page 17: ...KECERTAINTRACTION ISENABLED WITHVEHICLE STATIONARY LOCATE ACTI VATETHEREMOTETRACTION ENABLESWITCH RETEST DIDTRACTIONCONTROL LAMPGOOUT YES ISTRACTIONDASH LAMPILLUMINATED GOTOSECTIONXI TESTINGTRACTION C...

Page 18: ...LAMP RELAY A3 GROUND A1 GROUND A2 GROUND REPAIRORREPLACE WIREHARNESS REPLACERELAY RETESTFORBATTERY VOLTAGE SECONDTIMETO THISPOINT ISVOLTAGECORRECT REPEATTHE INITIAL START UPPROCEDURE WITHIGNITION ON M...

Page 19: ...LUMINATED NO YES NO INSPECTEC 17 CONTROLLERFORPRESENCE OFILLUMINATEDLEDSAND RECORD STARTHERE ARE ANY RED LEDs ILLUMINATED ISGREENLEDFLASHING EC 17 CONTROLLER DIAGNOSTIC DISPLAY GREEN VLT LED RED LEDs...

Page 20: ...UMINATEDLEDS ANDRECORD STARTHERE GOTOSECTIONIV INSPECTION FORILLUMINATEDLEDs EC 17 CONTROLLER DIAGNOSTIC DISPLAY GO TO SECTION V TESTINGFOR POWERTOTHE EC 17 CONTROLLER ISGREENVOLTLED ILLUMINATED ARE A...

Page 21: ...OWERTOTHEEC 17 CONTROLLER YES USINGTHETWOPOSITIONINGLEDs RIGHT LEFT FRONT REAR GOTO SECTION VIA TESTINGTHE MODULATOR ANDTESTTHE APPROPRIATEMODULATOR YES USING THETWOPOSITIONINGLEDs RIGHT LEFTFRONT REA...

Page 22: ...STARTHERE TURNIGNITIONOFF DISCONNECT30PIN CONNECTORFROMEC 17 CONTROLLER REPLACE EC 17 CONTROLLER A1 A2 A3 K2 K3 30PINCONNECTOR B1 TURNIGNITIONONANDMEASURE VOLTAGEBETWEENBATTERYPINS B1 K2 K3 AND GROUN...

Page 23: ...22 MODULATORS HOLD TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO HOLD READ 7 TO 10 OHMS FOR BENDIX M 32 MODULATORS HOLD TO COMMON READ 4 9 TO 7 OHMS EXHAUST TO COMMON RE...

Page 24: ...MON READ 4 9 TO 7 OHMS EXHAUSTTOHOLD READ 9 8 TO 14 OHMS TESTEACHPINTOVEHICLEGROUNDWITHAMEG OHMMETERANDNOTETHATNOCONTINUITYEXISTS EXHAUST COMMON HOLD A B C CONNECTOR ON M 21 OR M 22 MODULATOR STARTHER...

Page 25: ...WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR WS 24 SENSOR SHOULD BE ABOVE 0 250 VOLTS AC AT 0 5 RPS IF VOLTAGE IS BELOW THE MINIMUM CHECK ITEMS BELOW A CHECK GAP BETWEEN SPEED...

Page 26: ...OFF REMOVE CONNECTOR FROM EC 17 CONTROLLER MEASURE RESISTANCE BETWEEN THE APPROPRIATE SPEED SIGNAL AND SIGNAL RETURN RESISTANCE FOR BENDIX SENSORS IS BETWEEN 1500 2500 OHMS REFER TO VEHICLE MANUAL FO...

Page 27: ...ESETAND NOTEALLLEDs AREILLUMINATED CHECKPINE3FORVEHICLEPOWER ISPOWERDETECTED NO REMOVETHEMAGNETFROMTHEEC 17 CONTROLLER TURNIGNITIONOFFAND DISCONNECTTHE30PINCONNECTORFROM EC 17 CONTROLLER MANUALLYGROUN...

Page 28: ...HE SPEED SENSOR PIN PAIR LOCATION IN THE 18 OR 30 PIN CONNECTOR VOLTAGE OUTPUT FOR BENDIX WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR BENDIX WS 24 SENSOR SHOULD BE ABOVE 0 25...

Page 29: ...E30PIN CONNECTORFROMEC 17 CONTROLLER TURNIGNITIONONANDCHECKFOR VEHICLEVOLTAGEATTERMINALC2 REPLACETRACTIONDASHLAMPWITH KNOWNGOODUNIT REPEAT INITIAL START UPPROCEDURE 30PINCONNECTOR ISTHISTHESECONDTIMET...

Page 30: ...EAN RECONNECT TURNIGNITIONON PASSMAGNET OVEREC 17 CONTROLLER RESET REPEAT INITIALSTART UP PROCEDURE YES RESISTANCECORRECT NO CONTINUITYTOGROUND D3 D2 DISCONNECT2PINCONNECTORATMODULATOR CHECKRESISTANCE...

Page 31: ...RREPLACEVEHICLE WIREHARNESS STARTHERE NO YES NO YES WIRECONTINUITYOK 30PINCONNECTOR B3 B2 1 2 3 K J H G F E D C B A CHECKWIRECONTINUITYBETWEEN30PIN CONNECTORATEC 17 CONTROLLERAND2 or3PINCONNECTORATENG...

Page 32: ...32 BW1910 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 5 2004 Printed in U S A...

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