BENDIX EC-17 ANTILOCK TRACTION CONTROL Manual Download Page 15

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being configured with traction control (either torque
limiting, differential braking or both), the traction control
condition dash lamp, will be illuminated as well as the
appropriate LEDs on the EC-17

 controller diagnostic

display. The traction control dash lamp will be illuminated
until the traction control enable/disable switch is placed
in the traction control enabled position (traction control
operative).

4. Place the traction control enable/disable switch in the

traction control enabled position (traction control
operative), the traction control dash lamp should be off.

5. Before placing the vehicle in service, verify the

configuration and the system condition by turning the
ignition OFF then ON while observing the EC-17

controller diagnostic display. The diagnostic display
should indicate the desired configuration as described
under the section entitled EC-17

  Controller

Configuration  Display and no red LEDs should be
illuminated at the end of the self test.

6. If the configuration appears correct but the diagnostic

LEDs indicate a failure somewhere in the system, refer
to the General Configuration Information section and
use the Troubleshooting section of this manual to locate
and repair the diagnostic trouble code.

7. If the configuration is incorrect, the process can be

repeated as required. One common error is performing
the self configuration without toggling the traction control
enable/disable switch. This will prevent any traction
features from being activated. Note: The traction switch
must be toggled to configure traction, but must be placed
in the enable position to allow the traction lamp to flash.

TROUBLESHOOTING

IMPORTANT BEFORE TROUBLESHOOTING:

1. Determine if the vehicle is equipped with traction control.

The presence of a traction condition lamp on the dash
can be used.

2. Some vehicles are equipped with a traction control

"disabling switch." If so equipped, ENABLE THE
TRACTION SYSTEM BEFORE BEGINNING THE
TROUBLESHOOTING. THE TRACTION CONTROL
MUST BE DISABLED FOR DYNAMIC TESTING.

3. If the vehicle is equipped with traction control and is a

tandem axle unit, note the number of drive axles. The
"MID" diagnostic LED is used only on 6x4 vehicles.

GENERAL

While the EC-17

 controller diagnostic display locates a

specific diagnostic trouble code area, it is still necessary to
confirm whether the problem may reside in the component
itself or the wiring. The following troubleshooting procedure
is devoted to narrowing the diagnostic trouble code to either
the wiring or a specific antilock or traction component. It
should be noted that ALL TROUBLESHOOTING BEGINS
BY OBSERVING THE ANTILOCK AND TRACTION
CONDITION LAMPS ON THE DASH. All troubleshooting
should begin by first performing the "Initial Start up
Procedure" and following the directions contained in it.

TROUBLESHOOTING TIPS

1. Begin by observing the dash condition lamp(s) and

performing the "Initial Start Up Procedure."

2. The troubleshooting technician should record all findings

and the action taken during the troubleshooting process.

3. No voltage or resistance tests are performed into the

EC-17

 controller. All voltage and resistance tests are

performed by beginning at the wire harness half of the
connector and moving AWAY from the EC-17

 controller

toward an antilock traction system component
(modulator, wheel speed sensor, etc.)

Summary of Contents for EC-17 ANTILOCK TRACTION CONTROL

Page 1: ...logic traction control monitors wheel speed information from the sensors during acceleration as well as braking The system helps maintain vehicle stability on hazardous road surfaces and improves driv...

Page 2: ...BATTERY ENGINE ELECTRONIC CONTROL MODULE M 21 OR M 22 MODULATORS QUICK RELEASE VALVE SERVICE BRAKE VALVE EC 17 CONTROLLER AT 1 OR AT 2 ANTILOCK TRACTION ASSEMBLY M 21 OR M 22 MODULATORS TANDEM REAR A...

Page 3: ...EC 17 controller both receive and deliver commands and information See Figure 5 INPUTS Wheel speed information is provided to the EC 17 controller via a wiring harness from individual wheel speed sen...

Page 4: ...r front axle use where there is not a quick release valve e g a Bendix QR 1 quick release valve and then only M 32QR modulators are permissible We do not recommend replacing M 32 or M 32QR modulators...

Page 5: ...ed correctly without needing additional test equipment If an issue is detected with the modulators proceed with modulator troubleshooting or compare the modulator wiring to the vehicle wiring schemati...

Page 6: ...ters the control port of the service relay valve The service relay delivers air to and through the antilock modulator located near the braked wheel and into the brake actuator The service brakes are t...

Page 7: ...control Ideally both methods are used to control vehicle traction While all EC 17 controllers are capable of providing wheel control antilock and traction control utilizing both methods of control not...

Page 8: ...Antilock and traction are disabled The system reverts to standard air braking Traction solenoid Traction control is disabled Antilock remains active Engine Control Module If the engine control module...

Page 9: ...ue to function as designed 3 Road test the vehicle by making an antilock stop from a vehicle speed of 20 miles per hour When an antilock stop is made the modulator solenoids pulsate and an audible bur...

Page 10: ...secure the EC 17 controller to the bracket Separate the EC 17 controller from the bracket INSTALLING THE EC 17 CONTROLLER EC 17 CONTROLLER MOUNTED ON ANTILOCK RELAY VALVE OR ANTILOCK TRACTION RELAY V...

Page 11: ...with a high level of diagnostic information and antilock diagnostic trouble code history This is particularly useful when attempting to determine the source of intermittent diagnostic trouble code ind...

Page 12: ...LED LFT Red LED TRC Red LED MOD Red LED SEN Red LED ECU Red LED VLT Green LED RESET No LED Note The MID LED is used with some but not all vehicles When six speed sensors are not installed this LED is...

Page 13: ...switch that is used to reset the diagnostic system The device will respond to a magnet which has strength sufficient to lift a three 3 ounce weight Momentarily holding a magnet against the RESET will...

Page 14: ...fy the system operation 7 TheEC 17 controllercanbereprogrammedupto10 000 times 8 When a replacement EC 17 controller is installed on a vehicle that does not have one or more of the preprogrammed featu...

Page 15: ...t be placed in the enable position to allow the traction lamp to flash TROUBLESHOOTING IMPORTANT BEFORE TROUBLESHOOTING 1 Determine if the vehicle is equipped with traction control The presence of a t...

Page 16: ...EN ECU VLT GO TO SECTIONIV ON NOTFLASHING ONEOR MOREON ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON ON GO TO SECTION VI A ON GO TO SECTION VII A ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON NOTHINGON GO TOSECTI...

Page 17: ...KECERTAINTRACTION ISENABLED WITHVEHICLE STATIONARY LOCATE ACTI VATETHEREMOTETRACTION ENABLESWITCH RETEST DIDTRACTIONCONTROL LAMPGOOUT YES ISTRACTIONDASH LAMPILLUMINATED GOTOSECTIONXI TESTINGTRACTION C...

Page 18: ...LAMP RELAY A3 GROUND A1 GROUND A2 GROUND REPAIRORREPLACE WIREHARNESS REPLACERELAY RETESTFORBATTERY VOLTAGE SECONDTIMETO THISPOINT ISVOLTAGECORRECT REPEATTHE INITIAL START UPPROCEDURE WITHIGNITION ON M...

Page 19: ...LUMINATED NO YES NO INSPECTEC 17 CONTROLLERFORPRESENCE OFILLUMINATEDLEDSAND RECORD STARTHERE ARE ANY RED LEDs ILLUMINATED ISGREENLEDFLASHING EC 17 CONTROLLER DIAGNOSTIC DISPLAY GREEN VLT LED RED LEDs...

Page 20: ...UMINATEDLEDS ANDRECORD STARTHERE GOTOSECTIONIV INSPECTION FORILLUMINATEDLEDs EC 17 CONTROLLER DIAGNOSTIC DISPLAY GO TO SECTION V TESTINGFOR POWERTOTHE EC 17 CONTROLLER ISGREENVOLTLED ILLUMINATED ARE A...

Page 21: ...OWERTOTHEEC 17 CONTROLLER YES USINGTHETWOPOSITIONINGLEDs RIGHT LEFT FRONT REAR GOTO SECTION VIA TESTINGTHE MODULATOR ANDTESTTHE APPROPRIATEMODULATOR YES USING THETWOPOSITIONINGLEDs RIGHT LEFTFRONT REA...

Page 22: ...STARTHERE TURNIGNITIONOFF DISCONNECT30PIN CONNECTORFROMEC 17 CONTROLLER REPLACE EC 17 CONTROLLER A1 A2 A3 K2 K3 30PINCONNECTOR B1 TURNIGNITIONONANDMEASURE VOLTAGEBETWEENBATTERYPINS B1 K2 K3 AND GROUN...

Page 23: ...22 MODULATORS HOLD TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO HOLD READ 7 TO 10 OHMS FOR BENDIX M 32 MODULATORS HOLD TO COMMON READ 4 9 TO 7 OHMS EXHAUST TO COMMON RE...

Page 24: ...MON READ 4 9 TO 7 OHMS EXHAUSTTOHOLD READ 9 8 TO 14 OHMS TESTEACHPINTOVEHICLEGROUNDWITHAMEG OHMMETERANDNOTETHATNOCONTINUITYEXISTS EXHAUST COMMON HOLD A B C CONNECTOR ON M 21 OR M 22 MODULATOR STARTHER...

Page 25: ...WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR WS 24 SENSOR SHOULD BE ABOVE 0 250 VOLTS AC AT 0 5 RPS IF VOLTAGE IS BELOW THE MINIMUM CHECK ITEMS BELOW A CHECK GAP BETWEEN SPEED...

Page 26: ...OFF REMOVE CONNECTOR FROM EC 17 CONTROLLER MEASURE RESISTANCE BETWEEN THE APPROPRIATE SPEED SIGNAL AND SIGNAL RETURN RESISTANCE FOR BENDIX SENSORS IS BETWEEN 1500 2500 OHMS REFER TO VEHICLE MANUAL FO...

Page 27: ...ESETAND NOTEALLLEDs AREILLUMINATED CHECKPINE3FORVEHICLEPOWER ISPOWERDETECTED NO REMOVETHEMAGNETFROMTHEEC 17 CONTROLLER TURNIGNITIONOFFAND DISCONNECTTHE30PINCONNECTORFROM EC 17 CONTROLLER MANUALLYGROUN...

Page 28: ...HE SPEED SENSOR PIN PAIR LOCATION IN THE 18 OR 30 PIN CONNECTOR VOLTAGE OUTPUT FOR BENDIX WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR BENDIX WS 24 SENSOR SHOULD BE ABOVE 0 25...

Page 29: ...E30PIN CONNECTORFROMEC 17 CONTROLLER TURNIGNITIONONANDCHECKFOR VEHICLEVOLTAGEATTERMINALC2 REPLACETRACTIONDASHLAMPWITH KNOWNGOODUNIT REPEAT INITIAL START UPPROCEDURE 30PINCONNECTOR ISTHISTHESECONDTIMET...

Page 30: ...EAN RECONNECT TURNIGNITIONON PASSMAGNET OVEREC 17 CONTROLLER RESET REPEAT INITIALSTART UP PROCEDURE YES RESISTANCECORRECT NO CONTINUITYTOGROUND D3 D2 DISCONNECT2PINCONNECTORATMODULATOR CHECKRESISTANCE...

Page 31: ...RREPLACEVEHICLE WIREHARNESS STARTHERE NO YES NO YES WIRECONTINUITYOK 30PINCONNECTOR B3 B2 1 2 3 K J H G F E D C B A CHECKWIRECONTINUITYBETWEEN30PIN CONNECTORATEC 17 CONTROLLERAND2 or3PINCONNECTORATENG...

Page 32: ...32 BW1910 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 5 2004 Printed in U S A...

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