BENDIX EC-17 ANTILOCK TRACTION CONTROL Manual Download Page 12

12

in this manual can be used.  When connected to a PC, use
the instructions and documentation packaged with the DCI
to troubleshoot or reconfigure the EC-17

/EC-17N

controller.

For more information on the Bendix Diagnostic
Communication Interface, see your local authorized Bendix
parts outlet or call 1-800-AIR-BRAKE (1-800-247-2725).

OPTIONAL DIAGNOSTIC LEDS & RESET

The condition of specific components is provided by a series
of labeled, light emitting diodes (LEDs) in the EC-17

controller housing. No special tools or equipment are needed
to read or interpret the EC-17

 controller diagnostic display.

It should be noted that the EC-17

 controller diagnostics

display is separate from the antilock and traction condition
lamps on the dash. With this separation, the driver is aware
of any issues that occur but is not confused by diagnostic
information. There are ten LEDs plus a magnetically actuated
reset switch. The first six LEDs locate an issue to a specific
area of the vehicle, and the next three indicate the component
or its wiring. The LEDs are software driven and are either
ON or OFF depending upon their monitor function. (Note:
right and left, front and rear are determined from the driver’s
seat.) Note: The non LED EC-17N

 controller is also not

equipped with a magnetic reset.

FRT

Red LED

MID

Red LED (See Note)

RER

Red LED

RHT

Red LED

LFT

Red LED

TRC

Red LED

MOD

Red LED

SEN

Red LED

ECU

Red LED

VLT

Green LED

RESET +

No LED

Note:

The MID LED is used with some but not all vehicles.
When six speed sensors are not installed this LED
is not used in the diagnostic process. However, it
will light when a magnet is placed on the RESET
switch in the diagnostic display.

"FRT" (Front) LED

This Red LED illuminates in order to indicate the location of
a component or its wiring. It will light in conjunction with
either the RIGHT or LEFT LED and the MOD or SENS LED.

"MID" (Middle Axle) LED
This Red LED is not used in all installations. On those
vehicles that have six speed sensors installed, this Red
LED illuminates to indicate the location of a speed sensor
or its wiring. The "MID" LED should not illuminate with the
"MOD" LED.

Both the Antilock & Traction dash lamps are
ON during the system self test.

This is the first blink occurrence of the
Antilock dash lamp. Compare and note the
traction lamp’s reaction to the Antilock lamp.

Both dashlamps are OFF and remain OFF at
the end of the powerup sequence.

This is the second blink occurrence of the
Antilock dash lamp. Compare and note the
traction lamp’s reaction to the Antilock lamp.

Torque Limiting &

Torque Limiting

 Differential

Differential

Only

Braking

Braking

Only

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

ON

OFF

OFF

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

ON

ON

ON

ON

ON

ON

ON

OFF

OFF

OFF

OFF

OFF

OFF

ANTILOCK

TRACTION

DASH

DASH

LAMP

LAMP

ANTILOCK

TRACTION

DASH

DASH

LAMP

LAMP

ANTILOCK

TRACTION

DASH

DASH

LAMP

LAMP

LAMP CONFIGURATION TABLE

Summary of Contents for EC-17 ANTILOCK TRACTION CONTROL

Page 1: ...logic traction control monitors wheel speed information from the sensors during acceleration as well as braking The system helps maintain vehicle stability on hazardous road surfaces and improves driv...

Page 2: ...BATTERY ENGINE ELECTRONIC CONTROL MODULE M 21 OR M 22 MODULATORS QUICK RELEASE VALVE SERVICE BRAKE VALVE EC 17 CONTROLLER AT 1 OR AT 2 ANTILOCK TRACTION ASSEMBLY M 21 OR M 22 MODULATORS TANDEM REAR A...

Page 3: ...EC 17 controller both receive and deliver commands and information See Figure 5 INPUTS Wheel speed information is provided to the EC 17 controller via a wiring harness from individual wheel speed sen...

Page 4: ...r front axle use where there is not a quick release valve e g a Bendix QR 1 quick release valve and then only M 32QR modulators are permissible We do not recommend replacing M 32 or M 32QR modulators...

Page 5: ...ed correctly without needing additional test equipment If an issue is detected with the modulators proceed with modulator troubleshooting or compare the modulator wiring to the vehicle wiring schemati...

Page 6: ...ters the control port of the service relay valve The service relay delivers air to and through the antilock modulator located near the braked wheel and into the brake actuator The service brakes are t...

Page 7: ...control Ideally both methods are used to control vehicle traction While all EC 17 controllers are capable of providing wheel control antilock and traction control utilizing both methods of control not...

Page 8: ...Antilock and traction are disabled The system reverts to standard air braking Traction solenoid Traction control is disabled Antilock remains active Engine Control Module If the engine control module...

Page 9: ...ue to function as designed 3 Road test the vehicle by making an antilock stop from a vehicle speed of 20 miles per hour When an antilock stop is made the modulator solenoids pulsate and an audible bur...

Page 10: ...secure the EC 17 controller to the bracket Separate the EC 17 controller from the bracket INSTALLING THE EC 17 CONTROLLER EC 17 CONTROLLER MOUNTED ON ANTILOCK RELAY VALVE OR ANTILOCK TRACTION RELAY V...

Page 11: ...with a high level of diagnostic information and antilock diagnostic trouble code history This is particularly useful when attempting to determine the source of intermittent diagnostic trouble code ind...

Page 12: ...LED LFT Red LED TRC Red LED MOD Red LED SEN Red LED ECU Red LED VLT Green LED RESET No LED Note The MID LED is used with some but not all vehicles When six speed sensors are not installed this LED is...

Page 13: ...switch that is used to reset the diagnostic system The device will respond to a magnet which has strength sufficient to lift a three 3 ounce weight Momentarily holding a magnet against the RESET will...

Page 14: ...fy the system operation 7 TheEC 17 controllercanbereprogrammedupto10 000 times 8 When a replacement EC 17 controller is installed on a vehicle that does not have one or more of the preprogrammed featu...

Page 15: ...t be placed in the enable position to allow the traction lamp to flash TROUBLESHOOTING IMPORTANT BEFORE TROUBLESHOOTING 1 Determine if the vehicle is equipped with traction control The presence of a t...

Page 16: ...EN ECU VLT GO TO SECTIONIV ON NOTFLASHING ONEOR MOREON ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON ON GO TO SECTION VI A ON GO TO SECTION VII A ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON NOTHINGON GO TOSECTI...

Page 17: ...KECERTAINTRACTION ISENABLED WITHVEHICLE STATIONARY LOCATE ACTI VATETHEREMOTETRACTION ENABLESWITCH RETEST DIDTRACTIONCONTROL LAMPGOOUT YES ISTRACTIONDASH LAMPILLUMINATED GOTOSECTIONXI TESTINGTRACTION C...

Page 18: ...LAMP RELAY A3 GROUND A1 GROUND A2 GROUND REPAIRORREPLACE WIREHARNESS REPLACERELAY RETESTFORBATTERY VOLTAGE SECONDTIMETO THISPOINT ISVOLTAGECORRECT REPEATTHE INITIAL START UPPROCEDURE WITHIGNITION ON M...

Page 19: ...LUMINATED NO YES NO INSPECTEC 17 CONTROLLERFORPRESENCE OFILLUMINATEDLEDSAND RECORD STARTHERE ARE ANY RED LEDs ILLUMINATED ISGREENLEDFLASHING EC 17 CONTROLLER DIAGNOSTIC DISPLAY GREEN VLT LED RED LEDs...

Page 20: ...UMINATEDLEDS ANDRECORD STARTHERE GOTOSECTIONIV INSPECTION FORILLUMINATEDLEDs EC 17 CONTROLLER DIAGNOSTIC DISPLAY GO TO SECTION V TESTINGFOR POWERTOTHE EC 17 CONTROLLER ISGREENVOLTLED ILLUMINATED ARE A...

Page 21: ...OWERTOTHEEC 17 CONTROLLER YES USINGTHETWOPOSITIONINGLEDs RIGHT LEFT FRONT REAR GOTO SECTION VIA TESTINGTHE MODULATOR ANDTESTTHE APPROPRIATEMODULATOR YES USING THETWOPOSITIONINGLEDs RIGHT LEFTFRONT REA...

Page 22: ...STARTHERE TURNIGNITIONOFF DISCONNECT30PIN CONNECTORFROMEC 17 CONTROLLER REPLACE EC 17 CONTROLLER A1 A2 A3 K2 K3 30PINCONNECTOR B1 TURNIGNITIONONANDMEASURE VOLTAGEBETWEENBATTERYPINS B1 K2 K3 AND GROUN...

Page 23: ...22 MODULATORS HOLD TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO HOLD READ 7 TO 10 OHMS FOR BENDIX M 32 MODULATORS HOLD TO COMMON READ 4 9 TO 7 OHMS EXHAUST TO COMMON RE...

Page 24: ...MON READ 4 9 TO 7 OHMS EXHAUSTTOHOLD READ 9 8 TO 14 OHMS TESTEACHPINTOVEHICLEGROUNDWITHAMEG OHMMETERANDNOTETHATNOCONTINUITYEXISTS EXHAUST COMMON HOLD A B C CONNECTOR ON M 21 OR M 22 MODULATOR STARTHER...

Page 25: ...WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR WS 24 SENSOR SHOULD BE ABOVE 0 250 VOLTS AC AT 0 5 RPS IF VOLTAGE IS BELOW THE MINIMUM CHECK ITEMS BELOW A CHECK GAP BETWEEN SPEED...

Page 26: ...OFF REMOVE CONNECTOR FROM EC 17 CONTROLLER MEASURE RESISTANCE BETWEEN THE APPROPRIATE SPEED SIGNAL AND SIGNAL RETURN RESISTANCE FOR BENDIX SENSORS IS BETWEEN 1500 2500 OHMS REFER TO VEHICLE MANUAL FO...

Page 27: ...ESETAND NOTEALLLEDs AREILLUMINATED CHECKPINE3FORVEHICLEPOWER ISPOWERDETECTED NO REMOVETHEMAGNETFROMTHEEC 17 CONTROLLER TURNIGNITIONOFFAND DISCONNECTTHE30PINCONNECTORFROM EC 17 CONTROLLER MANUALLYGROUN...

Page 28: ...HE SPEED SENSOR PIN PAIR LOCATION IN THE 18 OR 30 PIN CONNECTOR VOLTAGE OUTPUT FOR BENDIX WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR BENDIX WS 24 SENSOR SHOULD BE ABOVE 0 25...

Page 29: ...E30PIN CONNECTORFROMEC 17 CONTROLLER TURNIGNITIONONANDCHECKFOR VEHICLEVOLTAGEATTERMINALC2 REPLACETRACTIONDASHLAMPWITH KNOWNGOODUNIT REPEAT INITIAL START UPPROCEDURE 30PINCONNECTOR ISTHISTHESECONDTIMET...

Page 30: ...EAN RECONNECT TURNIGNITIONON PASSMAGNET OVEREC 17 CONTROLLER RESET REPEAT INITIALSTART UP PROCEDURE YES RESISTANCECORRECT NO CONTINUITYTOGROUND D3 D2 DISCONNECT2PINCONNECTORATMODULATOR CHECKRESISTANCE...

Page 31: ...RREPLACEVEHICLE WIREHARNESS STARTHERE NO YES NO YES WIRECONTINUITYOK 30PINCONNECTOR B3 B2 1 2 3 K J H G F E D C B A CHECKWIRECONTINUITYBETWEEN30PIN CONNECTORATEC 17 CONTROLLERAND2 or3PINCONNECTORATENG...

Page 32: ...32 BW1910 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 5 2004 Printed in U S A...

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