BENDIX EC-17 ANTILOCK TRACTION CONTROL Manual Download Page 6

6

If the EC-17

 controller is programmed for traction control,

it contains the following outputs:

-  A connection to the engine's electronic control module
allows the EC-17

 controller to reduce engine torque under

certain circumstances.

-  traction dash light is connected to and controlled by
the EC-17

 controller and serves as a means of advising

the driver of the condition of the traction control system.

-  A connection to the traction solenoid (located in the
upper portion of the antilock traction relay valve (see Figure
3) is provided via a 2 pin Deutsch connector.

OPERATION - ANTILOCK (ABS)

PHILOSOPHY

The Bendix

®

 EC-17

 antilock system uses individual

sensors, modulators and an electronic controller to control
the four vehicle wheel ends. By monitoring the deceleration
rate during braking, and subsequently adjusting the brake
application pressure at each wheel, the EC-17

 controller

is able to improve braking between the vehicle tire and the
road surface it is on, while maintaining vehicle stability.

The rear axle brakes are controlled independently; therefore
brake application pressure at an individual wheel is adjusted
solely on the basis of its behavior on the road surface on
which it is traveling.

While each steering axle brake is under the control of an
individual modulator, the EC-17

 controller does not treat

these brakes  independently. The EC-17

 controller uses a

modified individual control philosophy for the steering axle
brakes. This is done in order to minimize "steering wheel
pull" in the event each wheel is traveling on a different road
surface (for example, ice close to the curb and a dry crown).
Essentially the EC-17

 controller controls the braking force

differences between the two brakes.

The wheel on dry pavement is initially given less braking
force and is brought up to optimum during the stop, while
the wheel on ice attempts to maintain optimum braking
during the entire stop.

In the case of vehicles equipped with tandem rear axles
(6x2, 6x4), the wheel speed sensors are installed at the
wheels on the axle that is most likely to lock first. A single
modulator controls both curb side brakes on the tandem,
and another modulator controls both brakes on the driver's
side of the tandem. With this arrangement of speed sensors
and modulators, both brakes on one side of the tandem are
treated as one since they will most likely be on the same
type of road surface.

NON ANTILOCK BRAKE APPLICATION

During normal braking, air pressure from the brake valve
enters the control port of the service relay valve. The service
relay delivers air to, and through, the antilock modulator
located near the braked wheel, and into the brake actuator.
The service brakes are thus applied. If the wheel sensors do
not detect an impending wheel lock up, the EC-17

 controller

does not initiate any corrective action and the vehicle comes
to a stop in a normal fashion.

ANTILOCK BRAKE APPLICATION

If a service brake application is made and the wheel speed
sensors detect an impending wheel lockup, the EC-17

controller will immediately begin modification of the brake
application using the antilock modulator(s) at the affected
wheel(s). Solenoid valves contained in the modulator (hold
and exhaust) are energized and de-energized by the
EC-17

 controller in order to modify the brake application.

When a solenoid coil is energized, its shuttle moves.
Depending upon the function of the specific solenoid, it either
opens or closes, thereby causing the exhaust or
reapplication of air pressure to the brake actuator. The
solenoids in each modulator are controlled independently
by the EC-17

 controller. By opening and closing the

solenoid valves in the appropriate modulator, the EC-17

controller is actually simulating what drivers do when they
"pump the brakes". It must be remembered however that
unlike the driver, the EC-17

 controller is able to "pump"

each brake on the vehicle independently and with far greater
speed and accuracy.

OPERATION - TRACTION CONTROL (ATC)

PHILOSOPHY

Traction control is a natural extension of antilock. Just as
antilock helps vehicle control and stability during braking,
traction control helps during vehicle acceleration. The wheel
speed sensors not only detect rapid decreases in wheel
speed for antilock but also detect unreasonably high
increases for traction control.  With traction control, a
spinning wheel is instantly detected and compared with the
other wheels on the vehicle, both front and rear.  Two methods
are used to control wheel spin, torque limiting and differential
braking.  Both methods could be configured within the ECU
independently or together.  On units manufactured after mid-
year 2000, only torque limiting can be configured
independently.  On units manufactured after mid-year 2000
it will also be necessary that the J1922 or J1939 serial link
protocol communicate the vehicle throttle position or the
ATC will not function.

With traction control, a spinning wheel is instantly detected
and compared with the other wheels on the vehicle, both
front and rear. Two different methods are used to control
wheel spin; torque limiting and differential braking. Depending
upon vehicle type, speed and road (surface) condition, each

Summary of Contents for EC-17 ANTILOCK TRACTION CONTROL

Page 1: ...logic traction control monitors wheel speed information from the sensors during acceleration as well as braking The system helps maintain vehicle stability on hazardous road surfaces and improves driv...

Page 2: ...BATTERY ENGINE ELECTRONIC CONTROL MODULE M 21 OR M 22 MODULATORS QUICK RELEASE VALVE SERVICE BRAKE VALVE EC 17 CONTROLLER AT 1 OR AT 2 ANTILOCK TRACTION ASSEMBLY M 21 OR M 22 MODULATORS TANDEM REAR A...

Page 3: ...EC 17 controller both receive and deliver commands and information See Figure 5 INPUTS Wheel speed information is provided to the EC 17 controller via a wiring harness from individual wheel speed sen...

Page 4: ...r front axle use where there is not a quick release valve e g a Bendix QR 1 quick release valve and then only M 32QR modulators are permissible We do not recommend replacing M 32 or M 32QR modulators...

Page 5: ...ed correctly without needing additional test equipment If an issue is detected with the modulators proceed with modulator troubleshooting or compare the modulator wiring to the vehicle wiring schemati...

Page 6: ...ters the control port of the service relay valve The service relay delivers air to and through the antilock modulator located near the braked wheel and into the brake actuator The service brakes are t...

Page 7: ...control Ideally both methods are used to control vehicle traction While all EC 17 controllers are capable of providing wheel control antilock and traction control utilizing both methods of control not...

Page 8: ...Antilock and traction are disabled The system reverts to standard air braking Traction solenoid Traction control is disabled Antilock remains active Engine Control Module If the engine control module...

Page 9: ...ue to function as designed 3 Road test the vehicle by making an antilock stop from a vehicle speed of 20 miles per hour When an antilock stop is made the modulator solenoids pulsate and an audible bur...

Page 10: ...secure the EC 17 controller to the bracket Separate the EC 17 controller from the bracket INSTALLING THE EC 17 CONTROLLER EC 17 CONTROLLER MOUNTED ON ANTILOCK RELAY VALVE OR ANTILOCK TRACTION RELAY V...

Page 11: ...with a high level of diagnostic information and antilock diagnostic trouble code history This is particularly useful when attempting to determine the source of intermittent diagnostic trouble code ind...

Page 12: ...LED LFT Red LED TRC Red LED MOD Red LED SEN Red LED ECU Red LED VLT Green LED RESET No LED Note The MID LED is used with some but not all vehicles When six speed sensors are not installed this LED is...

Page 13: ...switch that is used to reset the diagnostic system The device will respond to a magnet which has strength sufficient to lift a three 3 ounce weight Momentarily holding a magnet against the RESET will...

Page 14: ...fy the system operation 7 TheEC 17 controllercanbereprogrammedupto10 000 times 8 When a replacement EC 17 controller is installed on a vehicle that does not have one or more of the preprogrammed featu...

Page 15: ...t be placed in the enable position to allow the traction lamp to flash TROUBLESHOOTING IMPORTANT BEFORE TROUBLESHOOTING 1 Determine if the vehicle is equipped with traction control The presence of a t...

Page 16: ...EN ECU VLT GO TO SECTIONIV ON NOTFLASHING ONEOR MOREON ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON ON GO TO SECTION VI A ON GO TO SECTION VII A ONEFROMTHIS GROUPON ONEFROMTHIS GROUPON NOTHINGON GO TOSECTI...

Page 17: ...KECERTAINTRACTION ISENABLED WITHVEHICLE STATIONARY LOCATE ACTI VATETHEREMOTETRACTION ENABLESWITCH RETEST DIDTRACTIONCONTROL LAMPGOOUT YES ISTRACTIONDASH LAMPILLUMINATED GOTOSECTIONXI TESTINGTRACTION C...

Page 18: ...LAMP RELAY A3 GROUND A1 GROUND A2 GROUND REPAIRORREPLACE WIREHARNESS REPLACERELAY RETESTFORBATTERY VOLTAGE SECONDTIMETO THISPOINT ISVOLTAGECORRECT REPEATTHE INITIAL START UPPROCEDURE WITHIGNITION ON M...

Page 19: ...LUMINATED NO YES NO INSPECTEC 17 CONTROLLERFORPRESENCE OFILLUMINATEDLEDSAND RECORD STARTHERE ARE ANY RED LEDs ILLUMINATED ISGREENLEDFLASHING EC 17 CONTROLLER DIAGNOSTIC DISPLAY GREEN VLT LED RED LEDs...

Page 20: ...UMINATEDLEDS ANDRECORD STARTHERE GOTOSECTIONIV INSPECTION FORILLUMINATEDLEDs EC 17 CONTROLLER DIAGNOSTIC DISPLAY GO TO SECTION V TESTINGFOR POWERTOTHE EC 17 CONTROLLER ISGREENVOLTLED ILLUMINATED ARE A...

Page 21: ...OWERTOTHEEC 17 CONTROLLER YES USINGTHETWOPOSITIONINGLEDs RIGHT LEFT FRONT REAR GOTO SECTION VIA TESTINGTHE MODULATOR ANDTESTTHE APPROPRIATEMODULATOR YES USING THETWOPOSITIONINGLEDs RIGHT LEFTFRONT REA...

Page 22: ...STARTHERE TURNIGNITIONOFF DISCONNECT30PIN CONNECTORFROMEC 17 CONTROLLER REPLACE EC 17 CONTROLLER A1 A2 A3 K2 K3 30PINCONNECTOR B1 TURNIGNITIONONANDMEASURE VOLTAGEBETWEENBATTERYPINS B1 K2 K3 AND GROUN...

Page 23: ...22 MODULATORS HOLD TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO COMMON READ 3 5 TO 5 OHMS EXHAUST TO HOLD READ 7 TO 10 OHMS FOR BENDIX M 32 MODULATORS HOLD TO COMMON READ 4 9 TO 7 OHMS EXHAUST TO COMMON RE...

Page 24: ...MON READ 4 9 TO 7 OHMS EXHAUSTTOHOLD READ 9 8 TO 14 OHMS TESTEACHPINTOVEHICLEGROUNDWITHAMEG OHMMETERANDNOTETHATNOCONTINUITYEXISTS EXHAUST COMMON HOLD A B C CONNECTOR ON M 21 OR M 22 MODULATOR STARTHER...

Page 25: ...WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR WS 24 SENSOR SHOULD BE ABOVE 0 250 VOLTS AC AT 0 5 RPS IF VOLTAGE IS BELOW THE MINIMUM CHECK ITEMS BELOW A CHECK GAP BETWEEN SPEED...

Page 26: ...OFF REMOVE CONNECTOR FROM EC 17 CONTROLLER MEASURE RESISTANCE BETWEEN THE APPROPRIATE SPEED SIGNAL AND SIGNAL RETURN RESISTANCE FOR BENDIX SENSORS IS BETWEEN 1500 2500 OHMS REFER TO VEHICLE MANUAL FO...

Page 27: ...ESETAND NOTEALLLEDs AREILLUMINATED CHECKPINE3FORVEHICLEPOWER ISPOWERDETECTED NO REMOVETHEMAGNETFROMTHEEC 17 CONTROLLER TURNIGNITIONOFFAND DISCONNECTTHE30PINCONNECTORFROM EC 17 CONTROLLER MANUALLYGROUN...

Page 28: ...HE SPEED SENSOR PIN PAIR LOCATION IN THE 18 OR 30 PIN CONNECTOR VOLTAGE OUTPUT FOR BENDIX WS 20 SENSOR SHOULD BE ABOVE 0 8 VOLTS AC AT 1 RPS VOLTAGE OUTPUT FOR BENDIX WS 24 SENSOR SHOULD BE ABOVE 0 25...

Page 29: ...E30PIN CONNECTORFROMEC 17 CONTROLLER TURNIGNITIONONANDCHECKFOR VEHICLEVOLTAGEATTERMINALC2 REPLACETRACTIONDASHLAMPWITH KNOWNGOODUNIT REPEAT INITIAL START UPPROCEDURE 30PINCONNECTOR ISTHISTHESECONDTIMET...

Page 30: ...EAN RECONNECT TURNIGNITIONON PASSMAGNET OVEREC 17 CONTROLLER RESET REPEAT INITIALSTART UP PROCEDURE YES RESISTANCECORRECT NO CONTINUITYTOGROUND D3 D2 DISCONNECT2PINCONNECTORATMODULATOR CHECKRESISTANCE...

Page 31: ...RREPLACEVEHICLE WIREHARNESS STARTHERE NO YES NO YES WIRECONTINUITYOK 30PINCONNECTOR B3 B2 1 2 3 K J H G F E D C B A CHECKWIRECONTINUITYBETWEEN30PIN CONNECTORATEC 17 CONTROLLERAND2 or3PINCONNECTORATENG...

Page 32: ...32 BW1910 2004 Bendix Commercial Vehicle Systems LLC All rights reserved 5 2004 Printed in U S A...

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