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12
X ASSEMBLY INSTRUCTIONS
PORTA-GRILL
PG-2460-II TRAILER ADAPTER
(SECTION C) GRILL INSTALLATION
1.
Attach L.P. cylinder mounting plate to trailer adapter box and tongue. Using (2) each 3/8"-
16x3/4" and (1) each 3/8"-16x3" bolt and nuts provided.
2.
Attach aluminum heat shields to adapter box using (2) each 3/8"-16x2" bolts, 1/2" spacers
and nuts provided.
Note
: Spacers go in between aluminum panel and adapter box.
3.
Remove cylinder from carton. Place filled cylinder on mounting plate.
Note
: Under side of trailer
has a 3/8" black pipe welded to it. Valve end of cylinder should be closest to the pipe.
4.
Attach L.P. cylinder to mounting plate using (4) each 3/8"-16x3/4" bolts and nuts provided.
Note:
Re-positioning mounting pads of cylinder may be necessary to install cylinder.
5.
Attach brass regulator assembly to propane tank.
(Note: Left hand thread).
Connection
between regulator and 3/8" black pipe (under trailer) is made with the 24" flex hose attaching
flex hose to the regulator first, then to the black pipe. Use plumbers pipe compound on the
connection between the hose and the black pipe.
6.
Place PG-2460-PC firebox into adapter box.
Note
: Instrument panel of firebox is rear of
trailer assembly.
7.
Attach grill supports onto firebox using (4) 3/8"-16x1" bolts and nuts provided.
Note
: Front
grill support bolts go through adapter box. Hood pins should be outward.
8.
Check ignitors for spark by depressing corresponding button for each burner. If no spark is
present, check gap between electrode and burner. It should be at about 1/8" gap. Also, check
connection at ignitor button.
9.
Place lava rock grates on flat surface (cross-brace rods on the top side). Dump lava rock on
grates and spread evenly.
Note:
This is done to prevent smaller pieces from clogging
burners.
10.
Install lava rock grates.
11.
Install nickel chrome plated grill.
Note:
If PG-200 hood is being used, assemble at this time.
See attached instructions.
12.
Attach 36" rubber L.P. hose to 3/8" elbow on underside of manifold. Attach other end to the 3/8"
black pipe on underside of trailer. Use plumbers pipe compound on connections.
13.
With all 4 burners valves in the 'OFF' position, open LP cylinder valve. Fully check all
connections for leaks using a soapy water mixture. If no leaks are present, proceed to Step
14.
14.
Open one valve fully 1/4 turn counter-clockwise to 'HI' setting. Depress ignitor button to ignite
burner. Light remaining 3 burners as needed.
15.
Check all bolted connections periodically for tightness.
16.
Check all connections periodically for leaks and tightness.
