Bellfires HORIZON BELL SMALLTUNNEL 3 Installation Instructions And Instructions For Use Download Page 71

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Bell

fi res

English

Instructions for use and installation instructions

Figure 26: Gas regulating block Remote control

Hand control

Gas regulating block in operating unit

The photo below shows how the piping for a hand control gas regulating block must be
fi tted.

Motor-knob

Microswitch

Operating-Knob

(Remote control

↔

Hand control)

Connection

Piezo Igniter

(Hand control)

Piezo Igniter

(Hand control)

“

O I

” Switch

Connection

Pilot Gas

8-Wire Receiver Jack

Summary of Contents for HORIZON BELL SMALLTUNNEL 3

Page 1: ...it carefully before installation and use of the gas fire and keep it in a safe place INSTALLATION INSTRUCTIONS AND INSTRUCTIONS FOR USE DERBY 3 Gas fires with closed combustion system Bellfires wishes...

Page 2: ......

Page 3: ...3 Bellfires English Instructions for use and installation instructions BELLFIRES GAS FIRES WITH CLOSED COMBUSTION SYSTEM Derby 3 DY3...

Page 4: ...4 Bellfires English Instructions for use and installation instructions...

Page 5: ...ARRANTY TERMS 7 2 INSTRUCTIONS FOR USE 9 3 INSTALLATION INSTRUCTIONS 22 4 MAINTENANCE 81 5 FAULTS 82 6 DISMANTLING ASSEMBLING OF THE GLASS 83 7 ELECTRICAL DIAGRAM 89 8 DIMENSIONS 90 9 TECHNICAL DETAIL...

Page 6: ...6 Bellfires English Instructions for use and installation instructions...

Page 7: ...lacement of any component parts Note The following aspects are not covered under the terms of the warranty defects arising which are attributable in whole or in part to a Not paying due heed to instal...

Page 8: ...8 Bellfires English Instructions for use and installation instructions...

Page 9: ...ise can occur If this happens immediately close the gas tap and contact the fitter 2 2 1 Safety Do not place embers vermiculite granules wood logs or pebbles against the pilot light burner Make sure t...

Page 10: ...ing the fire The gas fire can be operated with a pilot light that burns continuously The ignition and control knob are located outside the gas fire in a special box supplied operating unit The pilot l...

Page 11: ...e desired setting Important When the main burner is switched on by turning the motor knob to the left the burner must ignite within 10 seconds If this does not happen immediately close the gas tap and...

Page 12: ...he appliance Press the door inwards to open this will release the catch and the door will spring out The hand held transmitter and receiver are powered by batteries Hand held transmitter 1x 9V battery...

Page 13: ...Wait or press OFF to return to mode Important Setting up signal code before using the appliance for the first time Before the appliance can be used the receiver must first learn the hand held transmi...

Page 14: ...buttons on the hand held transmitter is pressed except the SET button the transmission symbol appears on the screen The receiver confirms the transmission with an audio signal Operating day temperatur...

Page 15: ...temperature The appliance works thermostatically at the pre set stopping times P1 and P2 and the room temperature is automatically regulated to the pre set night temperature In order to allow the app...

Page 16: ...ss the O I switch on the gas control block to the I position Turn the operating knob on the gas control block to the ON position Switch the hand held transmitter to the position On the hand held trans...

Page 17: ...position 5 short beeps Ignition of the pilot light and main burner failed Possible cause air in the pilot light pipe Important If the pilot flame goes out then wait for at least 5 minutes before repea...

Page 18: ...appliance including the pilot light Press the O I switch on the gas control block to the O position This conserves battery life If the appliance is not to be used for some time please close the gas s...

Page 19: ...ontact spring end of the compartment Close the cover and place the receiver back in its holder If the batteries are inserted incorrectly the electronics or drive may be irreparably damaged Only replac...

Page 20: ...ast 5 minutes before repeating the above procedure Move the operating knob to the ON position Depending on the position of the motor knob the burner will either ignite or not By turning the motor knob...

Page 21: ...e convection system of the appliance could lead to discoloration of the walls and ceiling It is therefore very important to ensure that the room in which the appliance is located is sufficiently venti...

Page 22: ...ting the flue gases and supply of combustion air It is possible to install the gas fire with either a wall or roof outlet The roof connection must be carried out using the concentric flue system 100 m...

Page 23: ...I system Ontop Metaloterm US system The gas fire in combination with the concentric flue system 100 mm 150 mm and or 130 mm 200 mm rigid and or flexible for the brands Bellfires Muelink Grol system Po...

Page 24: ...Fitting box 135 x 135 mm 309872 2x Convection exit grid white 145 x 145 mm 309730 2x Collar adaptor 125 mm 304040 4x Hose clamp 125 mm 3 Set carrying brackets 2 pieces 3 Bellfires M G concentric flue...

Page 25: ...ing the outlet for correct operation Roof mounted outlet Figure 6 Roof mounted outlet This must be positioned at least 0 5 m from the roof edge the apex of the roof can be disregarded Wall mounted out...

Page 26: ...opening serving an occupied room a toilet or a bathroom B A heating air supply when the supply flows through an occupied room C A window that can be opened and that is near an occupied room a toilet...

Page 27: ...o a facing wall 2 m if the distance from the facing wall is less the criteria detailed for On a wall general apply Enquire at your local gas company for the regulations relating to outlets positioned...

Page 28: ...ure of the outer walls approx 150 C no flammable materials may be located or used in the vicinity of the flue system The complete flue system must therefore be sleeved with a heat resistant material a...

Page 29: ...connection 100 150 mm or 130 200 mm Figure 9 Vertical roof mounted outlet without bend ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION Item descriptions see 3 6 2 Assemble restriction pla...

Page 30: ...to 1 ALL SIZES INCLUDE THE LENGTH OF THE ROOF OR WALL TERMINATION 16 23 Y2 X 10 11 12 13 14 15 Y1 4 1 28 23 23 17 24 100 Assemble restriction plate Appliance Distance Y1 Distance X Distance Y1 Y2 Conc...

Page 31: ...Assemble restriction plate Appliance Distance Y Concentric Concentric min max connection connection on appliance is on appliance is 100 150 mm 130 200 mm 2 0 4 0 m Width Width B 30 mm B 65 mm Derby 3...

Page 32: ...X Y3 32 18 30 29 5 7 29 26 25 23 28 4 1 100 Item descriptions see 3 6 2 Assemble restriction plate Appliance Distance Y1 Distance X Distance Y1 Y2 Y3 Concentric Concentric min max min max min max conn...

Page 33: ...iptions see 3 6 2 Assemble restriction plate Appliance Distance Y Concentric Concentric min max connection connection on appliance is on appliance is 100 150 mm 130 200 mm 2 0 4 0 m Width Width B 30 m...

Page 34: ...29 26 29 27 28 29 4 1 100 Item descriptions see 3 6 2 Figure 14 Vertical chimney outlet using an existing unsound lined chimney or when the chimney is unlined with a bend 45o Flexible 100 mm 150 mm A...

Page 35: ...sition 100 4 28 1 Y X 19 14 10 11 13 0 16 m Assemble restriction plate Appliance Distance Y Distance X Concentric connection min max min max on appliance is 130 200 mm 2 0 3 0 m 0 0 6 m Derby 3 3 0 4...

Page 36: ...flue connection 130 200 mm Assemble restriction plate Appliance Distance Y Distance X Concentric connection min max min max on appliance is 130 200 mm 0 5 1 0 m 0 0 6 m Derby 3 1 0 2 0 m 0 2 6 m Item...

Page 37: ...tion 130 200 mm Assemble restriction plate Appliance Distance Y Distance X Concentric connection min max min max on appliance is 130 200 mm 0 5 3 0 m 0 2 6 m Width B 40 mm Derby 3 0 5 3 0 m 2 6 4 6 m...

Page 38: ...tance Y2 Distance X2 Concentric connection min max min max min max min max on appliance is 130 200 mm 0 0 5 m 0 0 5 m 0 5 1 0 m 0 0 6 m 0 5 1 0 m 0 0 5 m 0 0 5 m 0 0 6 m Derby 3 1 0 3 0 m 0 1 0 m 0 5...

Page 39: ...mm Assemble restriction plate Appliance Distance Y Distance X Concentric connection min max min max on appliance is 130 200 mm 0 0 5 m 0 0 6 m Width B 40 mm Derby 3 0 5 3 0 m 0 3 6 m Width B 50 mm 0 5...

Page 40: ...anced flue pipe L 500 mm incl and Twin wall balanced flue elbow 90 incl and BELLFIRES ART ORDER NO 302289 302290 302291 302292 302297 Color Application RVS antr RIGID FLEX l l l l l l l l l l FIG NO D...

Page 41: ...d flashing Roof flashing for existing chimney or flat roof Horizontal wall termination kit L 600 mm horizontally adjustable incl and one set of wall spacer plates Stainless steel locking band 150 mm q...

Page 42: ...l flex appliance 150 mm flex Stainless steel locking band 150 mm For adapter 150 appliance 150 mm flex Screw fastening Stainless steel screws 3 5 mm x 9 5 mm For securing the flexible concentric flue...

Page 43: ...50 mm BELLFIRES ART ORDER NO 302189 302278 302279 l l l l l l Color Application RVS antr RIGID FLEX Color RVS Stainless steel self colour polished antr Anthracite colour lacquer matt Adjustable roof f...

Page 44: ...e pipe L 500 mm incl and Twin wall balanced flue pipe L 1000 mm incl and Adjustable length twin wall balanced flue pipe L 500 mm incl and Twin wall balanced flue elbow 90 incl and Twin wall balanced f...

Page 45: ...30 mm flex Stainless steel adapter piece 200 from fire to flexible 198 mm external rigid x 198 mm internal flex appliance 200 mm flex Stainless steel locking band 200 mm For adapter 200 appliance 200...

Page 46: ...balanced flue pipe L 450 mm Twin wall balanced flue pipe L 950 mm Telescopic twin wall balanced flue pipe L min 390 mm max 640 mm Twin wall balanced flue elbow 90 Twin wall balanced flue elbow 45 POU...

Page 47: ...ermination kit L 140 mm Roof flashing suitable for a brick roof with a roof pitch of 15 30 Roof flashing suitable for a tiled roof with a roof pitch of 15 30 Roof flashing suitable for a brick roof wi...

Page 48: ...spacers and ventilation grooves Set of ceiling finishing plates Fire stops suitable for a roof pitch of 0 10 Set of ceiling finishing plates Fire stops suitable for a roof pitch of 10 30 Set of ceili...

Page 49: ...rt universal 150 mm Adapter Bellfires 100 150 mm Poujoulat PGI 100 150 mm Appliance 100 150 Poujoulat PGI 100 150 Adapter Bellfires 130 200 mm Poujoulat PGI 100 150 mm Appliance 130 200 Poujoulat PGI...

Page 50: ...9 37130441 37130421 AVAILABLE COMPONENTS FOR THE POUJOULAT PGI CONCENTRIC FLUE SYSTEM 130 mm 200 mm DESCRIPTION Twin wall balanced flue pipe L 250 mm Twin wall balanced flue pipe L 450 mm Twin wall ba...

Page 51: ...trap 200 mm Ceiling wall plate with spacers and ventilation grooves Set of ceiling finishing plates Fire stops suitable for a roof pitch of 0 10 Set of ceiling finishing plates Fire stops suitable for...

Page 52: ...O DESCRIPTION Concentric pipe with inspection opening L 250 mm Roof support universal 200 mm Floor support universal 200 mm Adapter Bellfires 130 200 mm Poujoulat PGI 130 200 mm Appliance 130 200 Pouj...

Page 53: ...appliances with 100 150 mm concentric connection Twin wall balanced flue pipe L 250 mm Twin wall balanced flue pipe L 500 mm Twin wall balanced flue pipe L 1000 mm Telescopic twin wall balanced flue p...

Page 54: ...Storm collar 150 mm Adjustable roof flashing Roof pitch 20 45 with lead flashing Roof flashing plate for roof pitch 5 30 Roof flashing for existing chimney or flat roof Roof flashing Aluminium for ex...

Page 55: ...DESCRIPTION Locking band quick fastening Cover band screw fastening Wall strap adjustable Fitting bracket Set of ceiling finishing plates Fire stops Centring plates Roof support Renovation set Top of...

Page 56: ...set Locking band screw fastening Concentric pipe with inspection panel L 250 mm Concentric pipe with gauging orifice L 150 mm 90 concentric bend with inspection panel Rosette smooth 150 mm Wall plate...

Page 57: ...ONCENTRIC FLUE SYSTEM 130 mm 200 mm FIG NO 10 11 12 14 DESCRIPTION Adapter for Bellfires appliances with 130 200 mm concentric connection Twin wall balanced flue pipe L 250 mm Twin wall balanced flue...

Page 58: ...lue elbow 45 Twin wall balanced flue elbow 30 Twin wall balanced flue elbow 15 Vertical roof termination kit L 375 mm incl Storm collar 150 mm Adjustable roof flashing Roof pitch 20 45 with lead flash...

Page 59: ...of flashing Aluminium for existing chimney or flat roof Horizontal wall termination kit L 475 mm horizontally adjustable incl Locking band quick fastening Cover band screw fastening Wall strap adjusta...

Page 60: ...28 34 DESCRIPTION Roof support Renovation set Top of renovation set Bottom renovation set Locking band screw fastening Concentric pipe with inspection panel L 250 mm Concentric pipe with gauging orifi...

Page 61: ...d gas appliances have been approved in combination with the components of the concentric flue systems listed in this instruction book according to the European CE norm for gas appliances and may there...

Page 62: ...s been built in at a maximum of 50 cm from the left or right hand side of the appliance 3 6 5 Convection package connections When fitting a convection package convection casing and convection set 1x o...

Page 63: ...ll sides of the appliance to allow for expansion of the appliance during operation Do not insulate the appliance Only the top and sides may be fitted with a strip of white loose insulation wool heat r...

Page 64: ...ustable feet 1 Inlet opening appliance convection air 2 Inlet opening grate chimney breast convection air 3 Natural convection in the chimney breast 4 Outlet opening grate chimney breast natural conve...

Page 65: ...ut convection package 1 Inlet opening appliance convection air 2 Inlet opening grate chimney breast convection air 3 Natural convection in the chimney breast 4 Outlet opening grate chimney breast conv...

Page 66: ...e protec tive covers in the corners of the floor of the combustion chamber The floor of the combustion chamber can be reached after the window and the grill around the burner have been removed see cha...

Page 67: ...it built in the gas regulating block and the receiver assembly are fitted Move the appliance until it is 5 cm from the rear wall and ensure it is level Place the nonflammable insulation plate min 12 m...

Page 68: ...iver max 50 cm from the appliance Connect the supplied 8 12 4 mm stainless steel flexible gas pipe on one side under the burner plate with the compression coupling there The connections for the main b...

Page 69: ...rol Gas regulating block and receiver in operating unit 1 Gas regulating block 2 Gas supply connection 3 8 12 mm insertion 3 Burner piping connection 8 mm insertion 4 Thermocouple connection M 10x1 mm...

Page 70: ...g block must be fitted Figure 25 Gas regulating block Remote control Side inlet Side outlet Bottom Outlet Bottom Inlet Inlet Pressure Tap Outlet Pressure Tap Thermo Unit Connection Minimum Rate Adjust...

Page 71: ...control Gas regulating block in operating unit The photo below shows how the piping for a hand control gas regulating block must be fitted Motor knob Microswitch Operating Knob Remote control Hand con...

Page 72: ...esistant pipe of minimum 50 mm During subsequent installation of the operating unit protect the gas regulating block and piping against encasement by cement etc Important Cement and chalk can damage t...

Page 73: ...e supplied with Ceramic log set embers Marble pebbles white small white marble stones Marble pebbles grey small grey marble stones Important Carefully place the chips of wood embers vermiculite granul...

Page 74: ...5 1 Ceramic log set chips of wood embers vermiculite granules 1 Place the ceramic mat on the burner in such a way that the holes in the mat are in line with the burner openings 2 Remove the embers car...

Page 75: ...and vermiculite granules must not be placed next to the pilot light burner Important make sure that all burner openings remain free Burner orifices which are not open could lead to a dangerous situat...

Page 76: ...76 Bellfires English Instructions for use and installation instructions Log no Log no Log no Log no Log no Log no Log no Log no Logs...

Page 77: ...rner orifices unblocked Figure 27 Log set Derby 3 Position natural gas burner Keep the burner orifices unblocked Figure 28 Log set Derby 3 Position propane butane burner Embers must not be placed next...

Page 78: ...e in line with the burner openings 2 Spread the pebbles over the whole burner bed burner and grid around the burner Make sure that the pilot light remains free Derby 3 see figure 30 Figure 29 Marble p...

Page 79: ...this way a proper ignition of the main burner is ensured Once the logs marble pebbles have been positioned replace the glass in the appliance following the instructions in chapter 6 DISMANTLING ASSEM...

Page 80: ...sitioning restriction plate The following restriction plates are supplied Restriction plate Width B 30 mm Width B 40 mm Width B 50 mm Width B 65 mm Width B 80 mm 3 7 7 Checking the appliance following...

Page 81: ...gs set or pebbles on and around the main burner according to the installation directions in this instruction booklet Do not place any embers vermiculite granules logs or pebbles against the pilot ligh...

Page 82: ...fitted The pilot light extinguishes if fumes are not exhausted or are insufficiently exhausted The pilot light is either dirty or defective Insufficient gas pressure Internal leak of the concentric fl...

Page 83: ...Dismantling of the glass Derby 3 Floating Frame Use the hook supplied see photo for opening the frame and the glass With the hook pull the thin metal spring strips on the top left and right from the...

Page 84: ...f the stud right Place paperboard on the chimney breast under the frame This helps prevent damage stud right Carefully tilt the frame and the window Take hold of the frame and the glass forwards clamp...

Page 85: ...embly of the glass takes place in reverse order Important Check whether the frame is properly positioned underneath in the 2 holes of the front Check whether the frame is placed in the middle of the f...

Page 86: ...use and installation instructions 6 2 DERBY 3 HIDDEN DOOR Dismantling of the glass Derby 3 Hidden Door Use the hook to pull the frame at the top forward and hold the frame firmly Use the hook supplied...

Page 87: ...amage by laying paperboard on the chimney breast under the frame Pull the frame upwards and remove it from the appliance With the hook pull the thin metal spring strips on the top left and right from...

Page 88: ...lace in reverse order Important Check whether the frame is properly positioned underneath in the 2 holes of the front Check whether the frame is placed in the middle of the front The glass frame must...

Page 89: ...cable Antenna O I Switch RECEIVER Battery Compartment panel 4 AA Batteries cable 2 cable 1 red black SPARK SPARK SW TC SW TC GR SW MA MO Pilot ON OFF Switch Thermocurrent interrupter Block red Button...

Page 90: ...90 Bellfires English Instructions for use and installation instructions 8 DIMENSIONS 8 1 DERBY 3 8 1 1 DERBY 3 Hidden Door...

Page 91: ...91 Bellfires English Instructions for use and installation instructions 8 1 2 DERBY 3 Floating Frame...

Page 92: ...for use and installation instructions With the high adjustable feet option the appliance can be installed till 350 mm above the floor 8 2 DERBY 3 Fitted with the options Convection casing High adjusta...

Page 93: ...93 Bellfires English Instructions for use and installation instructions 8 2 2 DERBY 3 Floating Frame With the high adjustable feet option the appliance can be installed till 350 mm above the floor...

Page 94: ...94 Bellfires English Instructions for use and installation instructions OPERATING UNIT...

Page 95: ...0 mbar 29 0 mbar Burner pressure max Cold 10 0 mbar 29 0 mbar Burner pressure min 2 0 mbar 5 0 mbar Gas regulator block hand control BM 733 234484 BM 733 234484 Gas regulator block remote control Mer...

Page 96: ...l 98 kg 98 kg Including all options 115 kg 115 kg When the appliance has reached its thermal equilibrium Burner at maximum Appliance is cold Flue gas exhaust and combustion air supply Roof mounted out...

Page 97: ...burner supply GV 34 GV 60 15 302085 Nut 12 mm for gas supply GV 34 GV 60 16 302090 Olive 12 mm for gas supply GV 34 GV 60 17 302086 Cut off nipple 4 mm GV 34 GV 60 18 302067 Cable sw Receiver Thermoco...

Page 98: ...tion instructions No Article no Description 37 326055 Nut 8 mm compression elbow main burner 38 326054 Olive 8 mm compression elbow main burner 39 329701 Glass Derby 3 Hidden Door 642 x 796 x 4 mm 40...

Page 99: ...arble pebbles Marble pebbles set white set grey Set Log no Art no F Derby 3 Chips of Embers with Vermiculite no 4 wood set Glow effect black Anthracite fi ltered 1 xxxxxx 1x 2 xxxxxx 1x 3 xxxxxx 4 xxx...

Page 100: ...g This can include Cardboard Wood Plastic Paper Such materials must be disposed of responsibly in line with local regulations Batteries should be disposed of as chemical waste Batteries must be dispos...

Page 101: ...101 Bellfires English Instructions for use and installation instructions...

Page 102: ...01 150311 329739 INTERFOCOS B V HALLENSTRAAT 17 5531 AB BLADEL NEDERLAND E mail info interfocos nl Internet www interfocos com...

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