BELIMED WD425E Operating Manual Download Page 7

 

Operating Manual WD 425E

  

 

 

 

 

Rev. 1.

1

, LS                                                                                 Page 7 of 34 

  78563_E rev 1.1.doc 

1.    General Directives ref. Medical Products Processing 

 

1.1    Pre-treatment of Medical Product 

Basically, all outer and inner surfaces to be treated must be accessible for the decontamination, disinfection 
and sterilization liquids (open valves / faucets, linkage instruments!). Special attention is required for the lu-
mens. Complex medical products may require disassembly. Prior to processing, MIC instruments must be 
disassembled according to manufacturers’ instructions. Baked on remnants are extremely critical for instru-
ments used in operative endoscopies, as removal of grime remnants  found in narrow lumens are hard to 
remove by machine mechanical processes. Advice by manufacturers of medical devices must be heeded 
(DIN EN ISO 17664, requirements information to be made available by the manufacturer referring to the for-
mation of medical products, designed for sterilization). 
Course soiling of any medical product must be removed immediately upon application. Remaining of dried 
blood and tissue must be prevented by establishing suitable procedures (e.g. wiping of external soiling and 
rinsing of channels immediately upon application). This is required especially for the optimal prevention of 
performance curtailment (drying of viruses in protective colloids). 
Ways and means of pre-cleaning must be adapted for the subsequent reconditioning processes and must 
not impede them (fixation of blood and proteins, foam formation in the CDM).  

Impediment of decontamination is given by: 

• 

Pretreatment with aldehyde disinfection media 

• 

Pretreatment with alcoholic solutions 

• 

Dropping antiseptic solutions on wash goods 

• 

Aldehyde and alcohol vapors 

• 

Heat pretreatment 

!All such treatments act in the sense of fixing proteins and may e.g. contribute to the conservation of prion in-
fectiousness   ! 
See recommendations by the RKI „Requirements for hygiene in processing medical products. Federal Health 
Flyer 44 (2001) : 1115-1126”  

1.2    Notes ref. orderly Cleaning 

1.2.1 

Influence of time and temperature

 

In the selection of process and program parameters such as temperature, time and additives, keep the fol-
lowing in mind: 
Chemistry and mechanics need 

time

 to develop their effectiveness. One should never be skimpy with regard 

to time used in cleaning. 
Initial high temperatures at the beginning of a cleaning process may fix proteins. It is for that reasons that a 
cleaning process should always start with a generous, cold pre-rinsing cycle. Cold pre-rinsing should not be 
too short, in order to prevent any denaturing of proteins. After all, freedom from proteins also means ab-
sence of prions.  
Alkaline cleaning is characterized by high efficiency pertaining to dissolution of protein and fat remnants. On 
the other hand, it may have the disadvantage of altering materials. Under this aspect, it may pay off to select 
medical products that can tolerate alkaline cleaning.  
For alkaline cleaning, this rule of thumb applies: augmentation of cleaning temperature by 10 °C results in 
doubling the cleaning performance. In fact, alkaline detergents are capable of developing their protein-

Summary of Contents for WD425E

Page 1: ...User Operating Manual WD425E Copyright F Gehrig AG Ballwil Switzerland 2005 Art Nr 78563_E...

Page 2: ...ndoscopes 11 1 3 3 Leak Test for Endoscopes 12 1 3 4 Manual Leak Test 12 1 3 5 Automatic Leak Test 13 1 3 6 After Endoscope Processing 13 1 4 Instrument Rack 14 1 5 AN Rack 14 2 Operation Keyboard 15...

Page 3: ...external 24 6 6 The Machine does not wash properly 24 7 Machine does not run 24 8 Error Indication at Time of Process Interrupt 25 9 Activate Modem Connection 32 10 Wash Chamber Cleaning and Maintena...

Page 4: ...result in damage to the machine The operation must be handled by prop erly instructed and trained personnel CAUTION Cleaning and disinfection performance A cleaning assignment is assured only if a va...

Page 5: ...s must not be ingested prevent eye and skin contact Check if the appropriate additive is being replenished or exchanged Dosing must be verified following each container exchange Detergents ad their vi...

Page 6: ...provide pull relief Forceful pulling on components may lead to electric shock Prior to installation of addi tional equipment or replacement of components machine must be rendered powerless Caution Onl...

Page 7: ...od and proteins foam formation in the CDM Impediment of decontamination is given by Pretreatment with aldehyde disinfection media Pretreatment with alcoholic solutions Dropping antiseptic solutions on...

Page 8: ...hemical analyses of the water must be expanded by micro biological investigations to keep opportunistic and ill making germs in check 1 2 3 Appropriate Rinse oriented Loading Influence of loading prop...

Page 9: ...st Attach water protective cap on video scopes to guard electrical contacts Deposit endoscope in a bowl containing cleaning solution Remove all valves and distal caps place them in cleaning solution C...

Page 10: ...y endoscope is ready for renewed application with patients Storage of endoscope must be done in totally dry dust protected preferably in suspended position in an endo scope cabinet Store valves dust f...

Page 11: ...osition Carefully close pressure chamber cassette When closing lid be sure to prevent any damage to the supply end Place supply end on wire spiral helix Connect adapter with supply components for leak...

Page 12: ...ed without water contact Build up of test pressure Setting phase 10 seconds Air disperses evenly within the endoscope Test phase Holding inside pressure in the endoscope within a predetermined range a...

Page 13: ...r minute i e 52 mV error 171 or 176 is shown As the pressure drops the dots disappear according to pressure values Venting applies also after endoscope protection The endoscope is being vented In case...

Page 14: ...n connection with special proce dures and retainer equipment Simple tools and accessories may be proc essed just like surgical instruments 1 5 AN Rack Inappropriate loading improperly placed anes thes...

Page 15: ...is like program recipe and setup calibration 2 Beeper ON OFF at program end and in case of error an acoustic signal is sounded 3 Printer ON OFF 4 Shift key programs P7 12 Program keys PT 1 2 3 4 5 6...

Page 16: ...uption value is ignored Cleaning Current step 36 C Temperature of wash liquid or of drying air at input wash channel 3 3 User Identification Importing Names N by way of the keyboard or importing Name...

Page 17: ...keys from 11 66 or a text by barcode scanner The respective number e g 36 or name is passed on to the printer or to the digital documentation system 8565 and assigned to the respective batch A progra...

Page 18: ...t No ID will be passed on The reading process may be terminated at any time by the IO key All inputted data will be erased At he end always conclude with N 0 On the display indication of number of bat...

Page 19: ...rface RS 485 X32 to show on display As soon as the first number is input the right hand endoscope is interrogated Display shows Read Content No Read batch content N R If no endoscope is placed in spot...

Page 20: ...ottom wash good elements Carry out manual rotation check 8 Wash goods must not stick out of the racks When pushing rack into machine protruding sharp ob jects might otherwise be harmed 9 When pushing...

Page 21: ...not be unlocked A program must always be successfully completed Suppressing wash liquid drainage according to 18 ISSG Infection Protection Law BGA RKI Drainage of wash liquid in case of program inter...

Page 22: ...ion by qualified service personnel This procedure must be repeated periodically All validating provisions must be heeded Periodic hygiene tests are to guarantee that the wash goods have been cleaned a...

Page 23: ...y display shows Door lock This is a precaution for the user In case of malfunction e g if wash pump cannot be shut off door must remain locked Remedy Upon successful completion of program run the door...

Page 24: ...connections open 2 Is there sufficient cleaning and disinfecting additives in the storage containers 3 Are dosing lines open and permeable 4 Have wash goods been properly loaded on appropriate racks 5...

Page 25: ...tive program for a period of minimum 5 sec onds control system cuts the running program off and displays an error signal Interrogation input S211 only with media M1 4 M7 9 90 seconds after filling pha...

Page 26: ...running program under error indication Monitoring of limit value input PR during program cycle Endo protection Error code 123 130 Temperature sensor in wash chamber is defective or is not connected I...

Page 27: ...e Clean or replace Level measuring system P1 is not tight Check hoses and connections S 110 door switch does not close Check door switch and its position No cold water CW Error code 141 142 Working le...

Page 28: ...el change during drain cycle of wash cham ber If during drainage by means of drain pump K31 the liquid level does not change during a predetermined period td 3 Min down to level 0 7 V empty level 0 2V...

Page 29: ...program run in a step phase a dosing procedure with flow meter 1 impulses is programmed at least 10 impulses possibly only air is pumped at first must be counted during dosing with dosing pump M 21 w...

Page 30: ...out of order Replace Cable connections are burned through Replace connector Drain valve leaks Clean replace membrane Suction system has excessive suction Reduce negative pressure Exhaust damper remai...

Page 31: ...2 74 2 34 V has not been reached within 10 minutes Cause On right hand endoscope at endoscope adapter or on system within the machine a signifi cant leak has been detected Compressor or test valves of...

Page 32: ...eriodic service can deliver immaculate results Daily checks wash chamber visual check clean sieve system including course sieve must be cleaned remove foreign objects reposition all sieves with great...

Page 33: ...assignments validation and counseling is at your disposal IMPORTANT ADVICE The housing must not be hosed down The machine is NOT protected against water jets WARNING Hand protection is required to cle...

Page 34: ...x 41 71 644 86 00 Email sag sauterag com For maintenance and Service in all other countries BELIMED INFECTION CONTROL Dorfstrasse 4 CH 6275 Ballwil Switzerand Telephone 41 41 449 78 88 Telefax 41 41 4...

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