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8.  MAINTENANCE

8.1 Fault finding during commissioning

If a BA344D fails to function during
commissioning the following procedure should
be followed:

Symptom

Cause

Check:

No display

Instrument has
not been
switched ON.

Battery is not
conditioned.

Position of slide
switch above
terminals 3 & 4.
See Figs. 5 & 6.

See Appendix 2

Flow indicator

not rotating

No input
pulses,
incorrect input
terminals
used, or
incorrect type
of input
selected

That BA344D has
been calibrated for
the correct input.

That input signal is
connected to
correct input
terminals and
correctly polarised.

Flow indicator

rotating but

incorrect rate

display

Incorrect
calibration

Input below
clip-off
threshold

That rate scale
factor and
timebase are
correctly
programmed.

That clip-off
threshold is set
correctly.

Unstable rate

display

Noisy pulse
input signal

Source of noise
and try to
eliminate, or
increase rate filter.

Correct rate

display but

incorrect total

display

Incorrect
calibration

Remote reset
switch
contacts
closed

That total scale
factor is correctly
programmed.

That ‘RESET’
annunciator is not
activated.  If it is,
check reset wiring
and switch.

Unable to

enter

programme

mode

Incorrect
security code

That the correct
security code is
being used, or fit
security link in
override position.
See Fig 10.

8.2  Fault finding after commissioning

ENSURE PLANT SAFETY BEFORE

STARTING MAINTENANCE

Live maintenance is permitted on
intrinsically safe equipment installed in
a hazardous area, but only certified
test equipment should be used unless
a gas clearance certificate is available.

If a BA344D fails after it has been functioning
correctly, the following table may help.

Symptom

Cause

Check:

No display

Instrument has
been switched
OFF

If BA344D has
been switched
off for an
extensive
period battery
may need
conditioning.

Discharged
battery

Position of slide
switch above
terminals 3 & 4.
See Figs. 5 & 6.

See Appendix 2

If replacement
battery restores
operation

Low battery
annunciator

activated

Battery almost
exhausted.
Install
replacement
battery as
soon as
possible.

Instrument

displaying

‘bAtt’

Battery
exhausted.
Install
replacement.

Flow indicator

not rotating

No input
pulses

Output from
flowmeter and
wiring between
flowmeter and
BA344D.

Flow indicator

rotating,

‘HOLD’

annunciator

activated.

Input below
clip-off
threshold

Clip-off threshold
and if necessary
adjust.

Unstable rate

display

Noisy pulse
input signal

Source of noise
and try to
eliminate, or
increase rate filter.

If this procedure does not reveal the cause of
the fault, it is recommended that the instrument
is replaced.

8.3  Servicing

We recommend that faulty BA344D rate
totalisers are returned to BEKA associates or
to our local agent in your area for repair.

8.4 Routine maintenance

The mechanical condition of the instrument
and electrical calibration should be regularly
checked. The interval between inspections
depends upon environmental conditions.  We
recommend that initially instrument calibration
should be checked annually.

8.5  Guarantee

Instruments which fail within the guarantee
period should be returned to BEKA associates
or our local agent.  It is helpful if a brief
description of the fault symptoms is provided.

Summary of Contents for BA344D

Page 1: ...Issue 5 7th April 2009 BA344D Intrinsically safe Battery powered pulse input field mounting rate totaliser Issue 5...

Page 2: ...0 Rate filter 6 11 Total scale factor 6 12 Clip off 6 13 Local reset 6 14 Resetting grand total 6 15 Security code 7 Calibration Example 7 1 Calibration procedure 8 Maintenance 8 1 Fault finding durin...

Page 3: ...es or via the optional external keypad Optional alarms which may be programmed to function on the rate or total displays further extend the applications of this instrument The BA344D contains an inter...

Page 4: ...mospheres which conform with BS EN60079 Part14 2003 Electrical Installation in Hazardous Areas When designing systems for installation outside the UK the local Code of Practice should be consulted For...

Page 5: ...and 4 is Ci 30nF Li 10 H To determine the maximum permissible cable parameters these figures should be subtracted from the maximum permitted cable parameters specified for the device connected to ter...

Page 6: ...perated simultaneously See 6 13 Each time the total display is reset to zero the grand total is transferred to permanent memory 3 5 Zones gas groups and T rating The BA344D has been issued with an EC...

Page 7: ...onnected to terminals 5 6 The maximum input counting frequency is 10kHz 4 1 System certificates When the input signal is derived from the safe area or the total display is to be reset from within the...

Page 8: ...rconnected within the BA344D see Fig 1 4 3 Use with Galvanic Isolators Galvanic isolators are probably the simplest intrinsically safe interface as they provide isolation and do not require a high int...

Page 9: ...nstallation procedure a Remove the instrument terminal cover by unscrewing the two captive A screws b Mount the instrument on a flat surface and secure with two M6 screws through the B holes Alternati...

Page 10: ...ssembly The discharged battery may be removed and the replacement fitted while the BA344D rate totalisers is installed in the hazardous area Fig 7 illustrates the replacement sequence a If the instrum...

Page 11: ...the instrument enclosure Before replacing the terminal cover turn the instrument ON by moving the slide switch to the right Fig 7 Replacement of internal battery 5 5 Disposal of used batteries The BEK...

Page 12: ...ond minute or hour Similarly to calculate the total flow in the required units of measurement the number of input pulses is divided by the total scale factor SCALE t Total flow is continuously added t...

Page 13: ...13...

Page 14: ...section 6 6 dISPLAY 2 Lower display Turns the lower display which normally shows rate on or off See section 6 7 Display Description of function SCALE r Rate Scale Factor Defines the arithmetic relatio...

Page 15: ...ype select InPut from the menu and press P which will reveal the current input type Pressing Up or Down will scroll through the four options UOLts Voltage pulse input Threshold 1V and 3V 10kHz max Inp...

Page 16: ...int position and simultaneously press the Up and Down buttons When the required rate scale factor has been entered press E to store the number and return to the main menu 6 9 Timebase t bASE The timeb...

Page 17: ...ecimal point in the scale factor move the flashing digit to the left hand side of the required decimal point position and simultaneously press the Up and Down buttons When the required total scale fac...

Page 18: ...d before access to the programme menu is granted New instruments are programmed with the default security code 0000 which allows unrestricted access to all programming functions without entering a sec...

Page 19: ...3 Select the type of input Using the Up or Down button scroll through the main menu until InPut is displayed then press P to reveal the existing setting Select COIL the input for a magnetic pick off u...

Page 20: ...A344D is required to display 1 cubic metre for every 105 x 1 000 pulses received SCALE t should therefore be set to 105 000 Select SCALE t from the main menu and press P which will reveal the current...

Page 21: ...rument to the CLr Gtot prompt in the main menu Step 12 Define the security code Defining a security code prevents unauthorised access to the programme functions Select COdE from the main menu and pres...

Page 22: ...equipment should be used unless a gas clearance certificate is available If a BA344D fails after it has been functioning correctly the following table may help Symptom Cause Check No display Instrume...

Page 23: ...larm annunciators on the instrument display indicate the status of both alarms If an alarm delay or silence time has been selected the annunciator will flash during the delay or silence period Program...

Page 24: ...lay Description of function EnbL Alarm enable Enables or disables the alarm function without changing the alarm parameters See section 9 2 4 tYPE Type of alarm Defines whether the alarm operates on th...

Page 25: ...rn to the alarm menu 9 2 5 Type of alarm tYPE Alarm 1 and Alarm 2 may both be rate or total alarms or one may be conditioned for rate and the other for total To check or change the type of alarm selec...

Page 26: ...select HStr from the alarm menu and press P which will reveal the existing figure Each digit can be adjusted using the Up and Down push buttons and the P button to move to the next digit When the req...

Page 27: ...o the setpoints in the display mode by pressing the P and Up buttons simultaneously New instruments with alarms are supplied with the security code set to 0000 9 2 13 Adjusting alarm setpoints from th...

Page 28: ...mounting kits are available for securing the BA344D to a horizontal or vertical pipe BA392D Stainless steel bracket secured by two worm drive hose clips for 60 to 80mm outside diameter pipes BA393 He...

Page 29: ...ertification Appendix 1 EnbL 9 2 3 9 2 4 Fault finding during commissioning 8 1 after commissioning 8 2 FILtEr 6 10 Flow indicator 2 2 Galvanic isolators 4 3 Gas groups 3 5 Grand total 2 2 clear 6 14...

Page 30: ...ve atmosphere in the form of a cloud of combustible dust in air is likely to occur occasionally in normal operation Zone 22 explosive atmosphere in the form of a cloud of combustible dust in air is no...

Page 31: ...ctioning immediately it is switched on When a replacement battery is fitted or when the rate totaliser is turned on after not being used for an extended period the battery should be conditioned by dra...

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