Beijer Electronics EXTER T100 Service And Maintenance Manual Download Page 42

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Hardware

Beijer Electronics, MA00757A

601009086

COMPLETE FRONT
incl. front cover, glass, keyboard, gaskets
and labels

EXTER K60c

601009016

COMPLETE FRONT
incl. front cover, touch, overlay, gaskets and
labels

EXTER T70

601009088

COMPLETE FRONT
incl. front cover, touch, overlay, gaskets and
labels

EXTER T40

601009113

COMPLETE FRONT
incl. front cover, touch, overlay, gaskets and
labels

EXTER T60

601009031

COMPLETE FRONT
incl. front cover, touch, overlay, LED,
gaskets and labels

EXTER T100

601009044

COMPLETE FRONT
incl. front cover, touch, overlay, LED,
gaskets and labels

EXTER T150

601009064

DISPLAY (incl. frame)

EXTER K30m

601009065

DISPLAY (incl. frame)

EXTER T40 and EXTER
T40m

601009066

DISPLAY (incl. frame)

EXTER T60m

601009067

DISPLAY (incl. frame)

EXTER T60c and
EXTER K60c

601009028

DISPLAY CABLE K-05121

EXTER T100 and
EXTER K100

601009042

DISPLAY CABLE K-05150

EXTER T150

601009015

DISPLAY CABLE, incl ferrite

EXTER T70 and EXTER
K70

601009002

DISPLAY FRAME For Toshiba
Drawing 05054

EXTER K70

601009014

DISPLAY TFT, incl frame and cable 6,5” VGA

EXTER T70 and EXTER
K70

601009041

DISPLAY TFT, Samsung 15” SVGA

EXTER T150

601009027

DISPLAY TFT
Sharp 10,4” SVGA

EXTER T100 and
EXTER K100

601009132

FRONT LABEL

EXTER K30m

601009135

FRONT LABEL

EXTER K60

601009133

FRONT LABEL

EXTER T40

601009134

FRONT LABEL

EXTER T60

601009017

FRONT LABEL S-06012

EXTER T70

601009019

FRONT LABEL S-06022

EXTER K70

601009032

FRONT LABEL S-06032

EXTER T100

601009034

FRONT LABEL S-06042

EXTER K100

601009045

FRONT LABEL, S-06052

EXTER T150

601009124

LABEL (for expansion port)

EXTER K30m, EXTER
K60, EXTER T40 and
EXTER T60

321099040

POWER CONNECTOR

All operator terminals
in the EXTER-series

601009120

REAR COVER

EXTER K30m

Order number

Description

Operator Terminal

Summary of Contents for EXTER T100

Page 1: ...EXTER series Operator Terminals Service and Maintenance Manual MA00757A 2006 07 English ...

Page 2: ...to change without notice and is provided as available at the time of printing Beijer Electronics reserves the right to change any information without updating this publication Beijer Electronics assumes no responsibility for any errors that may appear in this document All examples in this document are only intended to improve understanding of the functionality and handling of the equipment Beijer ...

Page 3: ...on 19 3 6 Additional Hardware 20 3 6 1 Memory Card 20 3 7 Hardware Replacement 22 3 7 1 Mode Switches 22 3 7 2 Cables 23 3 7 3 Replacing the Rear Cover 24 3 7 4 Replacing the Display Display Cable 26 3 7 5 Self test of the Display 34 3 7 6 Calibrate the Touch Screen 34 3 7 7 Replacing the Complete Front 35 3 7 8 Replacing the Battery 37 3 7 9 Replacing the Backlight 39 3 7 10 Available Spare Parts...

Page 4: ...MA00757A 5 Environmental Aspects 51 5 1 General Environmental Aspects 51 5 2 Environmental Impact of the Operator Terminals 51 5 2 1 Mechanical Components 51 5 2 2 Electronics 51 5 3 Recycling 52 5 4 Environmental Impact Report 52 ...

Page 5: ...mmediately with plenty of water In case of eye contact hold the eye open flush with plenty of water and seek medical attention The supplier is not responsible for modified altered or reconstructed operator terminal Only use parts and accessories manufactured according to the supplier s specifications Make sure the service area has good ESD protection During operation the CCFL and DC AC inverter se...

Page 6: ...Safety Precautions 6 Beijer Electronics MA00757A ...

Page 7: ...autions Introduction Hardware Software Environmental Aspects 2 1 General The HMI range offers four different sized keypad operated models and five touch screen models The different operator terminals are listed in the table below Operator Terminal Description Drawings EXTER K30 also referred to as BEPP K30 240 x 64 pixels display with keypad Outline drawing Panel cut out Text strip EXTER K60c also...

Page 8: ...R K100 also referred to as BEPP 104K 10 4 display with keypad Outline drawing Panel cut out Text strip EXTER T40 EXTER T40m also referred to as BEPP T40 3 5 touch screen display Outline drawing Panel cut out EXTER T60c EXTER T60m also referred to as BEPP T60 5 7 touch screen display Outline drawing Panel cut out Operator Terminal Description Drawings ...

Page 9: ... 5 touch screen display Outline drawing Panel cut out EXTER T100 also referred to as BEPP 104T 10 4 touch screen display Outline drawing Panel cut out EXTER T150 also referred to as BEPP 150T 15 touch screen display Outline drawing Panel cut out Operator Terminal Description Drawings ...

Page 10: ...rranty on all service parts is provided Maintenance personnel are permitted to carry out the following actions Replacing the Rear Cover Replacing the Battery Replacing the Backlight Replacing the Complete Front 2 3 Service and Repairs Only accredited companies are permitted to perform service and repairs If a non accredited company conducts any kind of service or repair the agreed warranty will be...

Page 11: ...he menu Make sure to provide information about type number serial number environment and an installation description The form will be sent to the manufacturer s help desk and they will answer your ques tion or register your improvement fault To ensure quick resolution provide as many details as possible in your report Include the date and time when the problem occurred a description of what you we...

Page 12: ...Introduction 12 Beijer Electronics MA00757A ...

Page 13: ... the Swedish National Testing and Research Institute All operator terminals are submitted to testing before leaving the manufacturer 3 3 Hardware Specification 3 3 1 Keyboard Operated Terminals The tables below presents technical data for the keyboard operated terminals Technical Data EXTER K30m EXTER K60c Front panel W x H x D 202 x 187 x 6 mm 275 x 168 x 6 mm Mounting depth 56 9 mm 156 9 mm incl...

Page 14: ...t CCFL backlight lifetime at the ambient temp of 25 C 50 000 h 60 000 h With dimming Active area of display W x H 127 0 x 33 8 mm 115 2 x 86 4 mm Fuse Internal DC fuse 3 15 AT 5 x 20 mm Power supply 24 V DC 20 30 V DC 3 pin jack connection block CE The power supply must conform with the require ments for SELV or PELV according to IEC 950 or IEC 742 UL The power supply must conform with the require...

Page 15: ...or adding optional cards for expansion of memory data back up data storage and transfer of data and projects Buzzer Yes Real time clock 20 PPM error because of ambient temperature and supply voltage Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C2 Power consumption at rated voltage Normal 0 4 A Max 0 9 A Normal 0 5 A Max 1...

Page 16: ...incl fonts Memory RAM 64 MB Memory Expansion None Buzzer Yes Real time clock 20 PPM error because of ambient temperature and supply voltage Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C2 Power consumption at rated voltage Normal 0 15 A Max 0 35 A Normal 0 4 A Max 0 9 A Display TFT LCD 320 x 240 pixels EXTER T40 64K color...

Page 17: ...or expansion of memory data back up data stor age and transfer of data and projects Buzzer Yes Real time clock 20 PPM error because of ambient temperature and supply volt age Total max error 1 min month at 25 C Minimum life of the real time clock battery 3 years Temperature coefficient 0 004 ppm C2 Power consump tion at rated voltage Normal 0 4 A Max 0 9 A Normal 0 5 A Max 1 0 A Normal 1 2 A Max 1...

Page 18: ...d EN61000 6 2 immunity Noise tested according to EN61000 6 4 emission and EN61000 6 2 immunity UL cUL UL 1604 Class I Div 2 Electrical Equipment for Use in Class I Division 2 Hazardous Classified Locations UL 508 Industrial Control Equipment UL 50 Indoor use DNV Environmental test specification for instrumentation and automation equipment Standard for Certification No 2 4 Location classes Temperat...

Page 19: ...xchange Yes Passthrough Transparent Mode Yes dependent on driver No Protocol Mode Yes Multiple Languages Yes with up to 10 languages in one project Standard Windows Fonts Unicode Yes Data Logger Yes Internal Variables Yes Historic Trends Yes Recipe Management Yes Alarm Management Yes with up to 16 groups Time Channels Yes I O Poll Groups Yes Security Passwords Yes up to 8 levels Message Libraries ...

Page 20: ...inal 1 Turn off the power to the terminal 2 Follow the instructions under Replacing the Rear Cover to remove the rear cover 3 Flip the back cover the CPU board is mounted inside the back cover 4 Insert the Compact Flash memory card in its slot on the CPU board 5 Re attach the back cover to the operator terminal 6 Turn on the power to the operator terminal When the operator terminal starts up you w...

Page 21: ...ion Designer The size of the internal memory card must be entered in the configuration tool for the operator terminal 1 Select Setup Terminal Options 2 Enter the size of the internal memory card under Memory card settings Internal 3 Click OK to close the dialog ...

Page 22: ...l Warning The modes below are to be used with caution MODE Description 0000 Run mode Boot CE normal operation 0010 System Restore resets the file system and registry reinstalls the system pro gram OPsys_bxxx CAB Restores the operator terminal to factory settings Warning Information can easily accidently be lost 0100 Image Load mode Sysload allows upgrading of the complete software pack age in the ...

Page 23: ...ame type of flex cable connectors Flex cable connector To release the flex cables from the connector gently push the two flanges on the cable connector towards the flex cable Note The connectors must be unlocked on both sides before removing the cable otherwise the flex cable may be damaged connector flanges ...

Page 24: ...ts section Then follow the steps below 1 Power off the operator terminal 2 Follow the instructions Replacing the Battery to remove the battery 3 Remove the rear cover of the operator terminal by loosening the 4 torx screws Illustration of EXTER K30m Illustration of EXTER K60c and EXTER T60c T60m Illustration of EXTER T40 T40m 4 Re assemble with the new rear cover in reverse order Note Make sure yo...

Page 25: ...eplace the rear cover you will need a new rear cover see the Available Spare Parts section Then follow the steps below 1 Power off the operator terminal 2 Remove the rear cover of the operator terminal by loosening the 4 torx screws 3 Re assemble with the new rear cover in reverse order 4 x torx screws ...

Page 26: ...flex cables from the power card The connectors must be unlocked on both sides before removing the cables 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the two flex cables and the plain cable on the back side of the power card and then ...

Page 27: ... must be unlocked on both sides before removing the cables 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the plain cable on the back side of the power card and remove the power card 6 Insert the two screwdrivers between the display fra...

Page 28: ...or must be unlocked on both sides before removing the cables 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the flex cable on the back side of the power card and remove the power card 6 Insert the two screwdrivers between the display fr...

Page 29: ...rs must be unlocked on both sides before removing the cables 4 Gently press the power card towards the top of the terminal as shown in the illustration above to release the power card from the power card holders Then tilt the bottom of the card away from you 5 Disconnect the plain cable on the back side of the power card and then remove the power card 6 Insert the two screwdrivers between the disp...

Page 30: ...t holds the power card in place Illustration of EXTER T70 showing the two flex cables Illustration of EXTER K70 showing three flex cables 4 Lift the power card and gently remove the backlight cable from the rear side 5 Gently loosen the complete plastic frame and display from the front plate Scrap the display and frame 6 Mount the new display display cable and frame and re assemble the complete op...

Page 31: ...power card in place 4 Lift up the power card and gently remove the backlight cables and the display cable from the rear side of the power card 5 Remove the mounting plate 9 torx screws Gently lift up the mounting plate and the display 6 Flip the mounting plate and unscrew the 4 torx screws see figure below 7 Make sure the display cable is attached to the new display before reattaching the mounting...

Page 32: ...that keep the power card in place 4 Lift the power card and gently remove the 2 backlight cables and the display cable from the rear side of the power card 5 Remove the mounting plate 9 torx screws Gently lift the mounting plate with the display and power card 6 Flip the mounting plate and unscrew the 4 torx screws 7 Make sure the display cable is attached to the new display before reattaching the...

Page 33: ...om the power card The connec tor on the flex cable is a plain connector so just pull the connector out 4 Remove the two plastic nuts that keep the power card in place 5 Lift up the power card and gently remove the 4 backlight cables and disconnect the display cable from the power card 6 Remove the mounting plate 12 torx screws 7 Gently lift up the mounting plate and the display LED cable plastic n...

Page 34: ... operator terminal in a self test mode see table in the Mode Switches section 2 Go to the display test Verify that the display works 3 If the screen does not work try fault tracing see the Fault Tracing section 3 7 6 Calibrate the Touch Screen To calibrate the touch screen follow the steps below 1 Set the MODE switches to the correct positions in order to enter the User Menu mode see table in the ...

Page 35: ...he Display Display Cable instruction for EXTER T70 EXTER K70 but in step 3 do not remove the dis play cable 3 Attach the new front 4 Re assemble the unit EXTER T100 Follow the steps below to replace the complete front of EXTER T100 1 Power off the operator terminal 2 Follow the steps 1 3 and 5 in the Replacing the Display Display Cable instruction for EXTER T100 but in step 3 only disconnect the f...

Page 36: ...e front of EXTER T150 1 Power off the operator terminal 2 Follow the steps 1 3 and step 5 in the Replacing the Display Display Cable instruction for EXTER T150 but in step 3 only disconnect the flex cable and the LED cable do not remove the power card 3 Attach the new front 4 Re assemble the unit ...

Page 37: ... T60m 1 Power off the operator terminal 2 Open the battery cover 3 Use a non conductive pair of pliers to extract the battery 4 Insert the new battery 5 Re assemble the battery cover Note Make sure you have adequate ESD protection Note Make sure to make a backup copy of the operator terminal project See the Software Products section Note The removed lithium battery should be recycled battery ...

Page 38: ...er CPU board with battery holder on the rear side of the back cover 4 If the battery is glued with melting glue remove the glue before carefully remov ing the battery from the battery holder 5 Carefully fit the new battery into the battery holder Make sure the plus sign on the battery is set towards the plus sign on the holder 6 Glue the battery to the battery holder with melting glue 7 Re assembl...

Page 39: ...e the display See Replacing the Display Display Cable section EXTER T100 To replace the backlight of EXTER T100 follow the steps 1 5 in section Replacing the Rear Cover for EXTER T100 Then follow the steps below 1 Gently move the backlight diagonally in direction from the display center to release the snap in closure that keeps the backlight in place 2 Remove the backlight from the display 3 Inser...

Page 40: ... 4 Re assemble the complete operator terminal EXTER T150 To replace the backlight of EXTER T150 you will need two new backlights see the Available Spare Parts list Follow the steps 1 5 in section Replacing the Rear Cover for EXTER T150 Then fol low the steps below 1 Remove the two cross headed screws to the backlight using the Phillips size 00 screwdriver This way backlights can be removed without...

Page 41: ...K100 EXTER T70 EXTER T100 EXTER T150 601009038 COLOR LABEL For upper side of box S 05177 EXTER K100 601009036 COLOR LABEL For upper side of box S 05178 EXTER T100 601009047 COLOR LABEL For upper side of box S 05176 EXTER T150 601009023 COLOR LABEL For upper side of box S 05179 EXTER K70 601009021 COLOR LABEL For upper side of box S 05180 EXTER T70 601009035 COMPL EMBALLAGE EXTER T100 601009037 COM...

Page 42: ...028 DISPLAY CABLE K 05121 EXTER T100 and EXTER K100 601009042 DISPLAY CABLE K 05150 EXTER T150 601009015 DISPLAY CABLE incl ferrite EXTER T70 and EXTER K70 601009002 DISPLAY FRAME For Toshiba Drawing 05054 EXTER K70 601009014 DISPLAY TFT incl frame and cable 6 5 VGA EXTER T70 and EXTER K70 601009041 DISPLAY TFT Samsung 15 SVGA EXTER T150 601009027 DISPLAY TFT Sharp 10 4 SVGA EXTER T100 and EXTER K...

Page 43: ... EXTER T70 EXTER T100 EXTER T150 601009008 TEST PLUG ETHERNET All operator terminals in the EXTER series 601009006 TEST PLUG RS232 All operator terminals in the EXTER series 601009007 TEST PLUG RS422 485 All operator terminals in the EXTER series 601009004 TEST PLUG USB EXTER K70 EXTER K100 EXTER T70 EXTER T100 EXTER T150 Order number Description Operator Terminal ...

Page 44: ...or terminal 1 Power off the operator terminal 2 Go to the self test Set the mode switches to the self test positions see the table in the Mode Switches section 3 Power on the operator terminal and follow the instructions at the bottom of the display 4 When using the test plugs make sure all LEDs on the 9 pin and 25 pin D subs are on 5 When the self test is finished power off the operator terminal ...

Page 45: ...operator terminal Make sure that a copy of the project is saved to the computer Download an updated image with the Image Loader and follow the directions The operator terminal is working but one or more keys are not work ing 1 2 Check that the flex cables are correctly fitted Replace the front according to the Replacing the Rear Cover section The touch screen is mal functioning or is not respondin...

Page 46: ...Hardware 46 Beijer Electronics MA00757A ...

Page 47: ...cts for EXTER operator terminals and their accessories Remote Access Viewer Remote Access Viewer is a program for remote access and control of EXTER opera tor terminals It is possible to access reflect and control an EXTER operator terminal from a PC using the VNC client program Remote Access Viewer freeware together with the built in VNC server Remote Access function in the operator terminal Syst...

Page 48: ...oftware package is sometimes needed to take advantage of new functionality The complete software package consists of the EBOOT the Windows CE operating system and the system program The upgrade is done by running the Image Loader executable file Bxxx_iml exe The Image Loader applica tion will help and guide you through the upgrade When the upgrade is finished the operator terminal will receive the...

Page 49: ...nd the operator terminal File with new system program OPSys_b cab The transfer is made using the following steps By Serial Port 1 Connect the cable between the PC and operator terminal 2 Open a project or create a new project with the desired operator terminal type 3 Select Transfer Update Operator Terminal System Program No settings are required in the operator terminal Over Ethernet 1 Connect th...

Page 50: ...XTER T100 and EXTER T150 or USB Flash drive The transfer is made using the following steps 1 Save the system program file OPSys_b cab in the root of the external Compact Flash memory card or USB Flash drive 2 Place the memory card in the operator terminal or connect the USB Flash drive and start the operator terminal to update the system program automatically Note When updating an operator termina...

Page 51: ...ver wir ing On some models the keyboard contains LEDs Display frames and CF covers are made of halogen free plastic PC ABS 5 2 2 Electronics Circuit board The circuit board is largely surface mounted which means less use of solder com pared with through hole mounting The solder material consists mainly of tin approximately 63 and lead approximately 27 There may be traces of other substances such a...

Page 52: ...is made of PVC vinyl The label and the plastic bag for the brackets are recycled as soft plastic The manufacturer is a member of the REPA register The protective film on the front is recycled as soft plastic When the operator terminal is no longer useful it can be returned to the manufacturer for environmentally responsible recycling Contact the company for further information 5 4 Environmental Im...

Page 53: ... 39 Battery 37 Complete Front 35 Mode Switch 22 Hardware Self Test 44 Hardware Specification 13 Hardware Tests 13 I IP 20 18 IP 66 18 M Maintenance 10 Mechanics 51 Environmental Impacts 51 Melting Glue 38 Memory Card 50 Memory Expansion 13 15 16 17 Mode Switch 22 N NEMA 18 R Real Time Clock 14 15 16 17 Recycling 52 Remote Access Viewer 48 Repairs 10 Replace Display Display Cable 26 RoHS Compatible...

Page 54: ...Tel 49 711 327 599 0 Fax 49 711 327 599 10 Subsidiary Beijer Electronics Inc 939 N Plum Grove Road Suite F Schaumburg IL 601 73 USA Tel 1 847 619 6068 Fax 1 847 619 6674 Subsidiary Hitech Electronics Corp 4F No 501 15 Chung Cheng Road Shin Tien Taipei Shien Taiwan R O C Tel 886 2 2218 3600 Fax 886 2 2218 9547 Internet www beijerelectronics com E mail info beijerelectronics com ...

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