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Mounting and wiring

EK1110, EK1110-0008

35

Version: 2.

• from a voltage supply complying with

NEC class 2

.

A voltage source complying with

NEC class 2

may not be connected in series or parallel with another

NEC class 2

compliant voltage supply!

These requirements apply to the supply of all EtherCAT bus couplers, power adaptor terminals, Bus
Terminals and their power contacts.

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Summary of Contents for EK1110

Page 1: ...Documentation EK1110 EK1110 0008 EtherCAT Extension 2 2017 05 29 Version Date...

Page 2: ......

Page 3: ...20 4 1 M8 Connector Cabling 20 4 2 Nut torque for connectors 22 4 3 Installation on mounting rails 22 4 4 Installation instructions for enhanced mechanical load capacity 25 4 5 Installation positions...

Page 4: ...Table of contents EK1110 EK1110 0008 4 Version 2...

Page 5: ...f the data diagrams and descriptions in this documentation Trademarks Beckhoff TwinCAT EtherCAT Safety over EtherCAT TwinSAFE XFC and XTS are registered trademarks of and licensed by Beckhoff Automati...

Page 6: ...familiar with the applicable national standards Description of symbols In this documentation the following symbols are used with an accompanying safety instruction or note The safety instructions mus...

Page 7: ...sion 0017 CU2008 0000 0000 CU device 2008 8 port fast ethernet switch 0000 basic type 0000 Notes The elements mentioned above result in the technical designation EL3314 0000 0016 is used in the exampl...

Page 8: ...ardware version Example with Ser no 12063A02 12 production week 12 06 production year 2006 3A firmware version 3A 02 hardware version 02 Exceptions can occur in the IP67 area where the following synta...

Page 9: ...ion 2 Examples of markings Fig 1 EL5021 EL terminal standard IP20 IO device with batch number and revision ID since 2014 01 Fig 2 EK1100 EtherCAT coupler standard IP20 IO device with batch number Fig...

Page 10: ...4418 Fig 5 EP1258 00001 IP67 EtherCAT Box with batch number 22090101 and unique serial number 158102 Fig 6 EP1908 0002 IP67 EtherCAT Safety Box with batch number 071201FF and unique serial number 0034...

Page 11: ...Foreword EK1110 EK1110 0008 11 Version 2 Fig 8 ELM3604 0002 terminal with ID number QR code 100001051 and unique serial number 44160201...

Page 12: ...cally isolated by up to 100 m In the EK1110 EK1110 0008 terminal the E bus signals are converted on the fly to 100BASE TX Ethernet signal representation Power supply of both terminals to the electroni...

Page 13: ...m x 100 mm x 68 mm Weight approx 50 g Permissible ambient temperature range during operation 25 C 60 C extended temperature range 0 C 55 C Permissible ambient temperature range during storage 40 C 85...

Page 14: ...he same subnet as the control computer However EtherCAT applications are not limited to a subnet EtherCAT UDP packs the EtherCAT protocol into UDP IP datagrams This enables any control with Ethernet p...

Page 15: ...ard Ethernet patch cables transfer the signals in Ethernet mode 100Base TX The complete bandwidth of the Ethernet network such as different optical fibers and copper cables can be used in combination...

Page 16: ...s control concepts that could not be realized with classic fieldbus systems For example the Ethernet system can now not only deal with velocity control but also with the current control of distributed...

Page 17: ...r Signal Description 1 yellow TD Transmission Data 2 orange TD Transmission Data 3 white RD Receiver Data 6 blue RD Receiver Data Due to automatic cable detection auto crossing symmetric 1 1 or cross...

Page 18: ...fter bootup is the OP state Fig 13 States of the EtherCAT State Machine Init After switch on the EtherCAT slave in the Init state No mailbox or process data communication is possible The EtherCAT mast...

Page 19: ...CAT slave from Safe Op to Op it must transfer valid output data In the Op state the slave copies the output data of the masters to its outputs Process data and mailbox communication is possible Boot I...

Page 20: ...x data_sheets htm id 69033899254355 EtherCAT cable Fig 14 ZK1090 3131 0xxx For connecting EtherCAT devices only shielded Ethernet cables that meet the requirements of at least category 5 CAT5 accordin...

Page 21: ...unting and wiring EK1110 EK1110 0008 21 Version 2 M8 Connector pin assignment Signal Description Pin M8 Tx Transmit Data 1 Tx Transmit Data 4 Rx Receive Data 2 Rx Receive Data 3 Shield Shielding Housi...

Page 22: ...ll the M8 connectors tight with a nut torque of 0 4 Nm When using the torque control screwdriver ZB8800 is also a max torque of 0 5 Nm permissible Fig 15 EtherCAT Box with M8 connectors 4 3 Installati...

Page 23: ...e lock clicks onto the mounting rail If the Terminals are clipped onto the mounting rail first and then pushed together without tongue and groove the connection will not be operational When correctly...

Page 24: ...onents The six spring contacts of the K Bus E Bus deal with the transfer of the data and the supply of the Bus Terminal electronics The power contacts deal with the supply for the field electronics an...

Page 25: ...points for testing these Power Feed Terminals can be released and pulled at least 10 mm from the group of terminals WARNING Risk of electric shock The PE power contact must not be used for other pote...

Page 26: ...between the strain relief and the wire connection should be kept as short as possible A distance of approx 10 cm should be maintained to the cable duct 4 5 Installation positions Attention Constraint...

Page 27: ...hown in Fig Recommended distances for standard installation position is recommended Other installation positions All other installation positions are characterized by different spatial arrangement of...

Page 28: ...e application The terminals of KLxxxx and ELxxxx series with standard wiring include electronics and connection level in a single enclosure The terminals of KSxxxx and ESxxxx series feature a pluggabl...

Page 29: ...ection wires when the connector is removed Conductor cross sections between 0 08 mm2 and 2 5 mm2 can continue to be used with the proven spring force technology The overview and nomenclature of the pr...

Page 30: ...olding the wire securely and per manently Terminal housing ELxxxx KLxxxx ESxxxx KSxxxx Wire size width 0 08 2 5 mm2 0 08 2 5 mm2 Wire stripping length 8 9 mm 9 10 mm High Density Terminals ELx8xx KLx8...

Page 31: ...minals EtherCAT Terminals ELxxxx ESxxxx which do not take an active part in data transfer within the bus terminal block are so called Passive Terminals The Passive Terminals have no current consumptio...

Page 32: ...t against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal sys tem if...

Page 33: ...protect against the rated operating voltage being exceeded by more than 40 due to short term interference voltages The individual terminals may only be unplugged or removed from the Bus Terminal sys...

Page 34: ...h Ethernet connectors Not for connection to telecommunication circuits Basic principles Two UL certificates are met in the Beckhoff EtherCAT product range depending upon the components UL certificatio...

Page 35: ...with NEC class 2 A voltage source complying with NEC class 2 may not be connected in series or parallel with another NEC class 2 compliant voltage supply These requirements apply to the supply of all...

Page 36: ...TwinCAT System Manager in Config mode under Devices Any Terminals already connected to the network can also be read This will cause all the Bus Couplers with Bus Terminals and their configurations to...

Page 37: ...te 0x___8 Slave in OP state 0x001_ Slave signals error 0x002_ Invalid vendorId productCode read 0x004_ Initialization error occurred 0x010_ Slave not present 0x020_ Slave signals link error 0x040_ Sla...

Page 38: ...indicates the terminal s operating state off State of the EtherCAT State Machine INIT initialization of the terminal flashing uniformly State of the EtherCAT State Machine PREOP function for mailbox c...

Page 39: ...re as zip files Customers can access the data via the EtherCAT fieldbus and its communication mechanisms Acyclic mailbox communication or register access to the ESC is used for updating or reading of...

Page 40: ...nique identifier consisting of slave name 9 characters digits and a revision number 4 digits Each slave configured in the System Manager shows its identifier in the EtherCAT tab Fig 30 Device identifi...

Page 41: ...ws Fig 32 Configuration is identical otherwise a change dialog appears for entering the actual data in the configuration Fig 33 Change dialog In this example in Fig Change dialog an EL3201 0000 0017 w...

Page 42: ...cted in the following dialog see Fig Selecting the new ESI The checkbox Show Hidden Devices also displays older normally hidden versions of a slave Fig 35 Selecting the new ESI A progress bar in the S...

Page 43: ...3204 and select the tab CoE Online CAN over EtherCAT Note CoE Online and Offline CoE Two CoE directories are available online This is offered in the EtherCAT slave by the controller if the EtherCAT sl...

Page 44: ...ff the slave briefly FPGA firmware rbf If an FPGA chip deals with the EtherCAT communication an update may be accomplished via an rbf file Controller firmware for processing I O signals FPGA firmware...

Page 45: ...ayed right click the table header and select Properties in the context menu Fig 39 Context menu Properties The Advanced Settings dialog appears where the columns to be displayed can be selected Under...

Page 46: ...ion 11 or higher of an E Bus Terminal the terminal must have FPGA firmware version 10 or higher Older firmware versions can only be updated by the manufacturer Updating an EtherCAT device In the TwinC...

Page 47: ...pendix EK1110 EK1110 0008 47 Version 2 Fig 41 Select dialog Advanced Settings The Advanced Settings dialog appears Under ESC Access E PROM FPGA click on Write FPGA button Fig 42 Select dialog Write FP...

Page 48: ...interrupted the Ether CAT device can only be recommissioned by the manufacturer In order to activate the new FPGA firmware a restart switching the power supply off and on again of the EtherCAT device...

Page 49: ...components there Beckhoff Headquarters Beckhoff Automation GmbH Co KG Huelshorstweg 20 33415 Verl Germany Phone 49 0 5246 963 0 Fax 49 0 5246 963 198 e mail info beckhoff com Beckhoff Support Support...

Page 50: ...he EtherCAT State Machine 18 Fig 14 ZK1090 3131 0xxx 20 Fig 15 EtherCAT Box with M8 connectors 22 Fig 16 Attaching on mounting rail 23 Fig 17 Disassembling of terminal 24 Fig 18 Power contact on left...

Page 51: ...List of illustrations EK1110 EK1110 0008 51 Version 2 Fig 42 Select dialog Write FPGA 47 Fig 43 Select file 48 Fig 44 Multiple selection and firmware update 48...

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