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4

Commissioning

Introduction

Commissioning of the Anaesthetic Gas Scavenging disposal system must be carried out in full after initial
installation. Appropriate sections of the commissioning procedure must be carried out post major component
change, during the routine maintenance cycle or when the system has been shut down and unused for a period
of 4 weeks. The object of commissioning is to ensure that all components are serviceable and that the system
is adjusted to produce the correct design flow rates and performance figures. Personnel carrying out the
commissioning procedure must be conversant with information contained within this manual and fully
understand the layout of the actual installation to be commissioned. Commissioning is carried out in two parts.

Part 1

Part 1 of the commissioning procedure is carried out after installation of the pipeline distribution system and
all first fix assemblies. This procedure is designed to prove the integrity of the pipeline installation in
accordance with BS6834:1987 and BS EN ISO 7396-2 and consists of the following steps:

1. Check that the pipeline installation is correctly identified and labelled with identification tape at 10 metre

intervals and on both sides of any dividing wall.

2. Remove second fix assemblies from all terminal units (if previously fitted).
3. Clean the piping: purge the pipeline installation to remove all particular matter.
4. Blank off all terminal first fix assemblies by fitting blanks.
5. Remove the flow regulating valve(s) from the distribution system (if previously fitted). Use one open

pipeline to pressure test the system and blank off the remainder.

6. Disconnect the inlet pipeline to the exhauster unit and blank off the open pipeline connection. Pressure

test the pipeline installation at 0.7 bar for 15 minutes and check that the pressure loss does not exceed 0.1
bar. Locate and rectify any defective pipe work as necessary and repeat the pressure test. Remove blank
and re-connect inlet pipeline to the exhauster unit.

7. Re-fit all flow regulating valves to the distribution system. Check each valve adjuster for freedom of

operation and re-fit silencers.

8. Remove blanks Part No 1825190 from all terminal units and re-fit second fix assemblies (if previously

fitted).

9. On multi-system installations, carry out anti-confusion testing in accordance with HTM2022/02-01.

Part 2

Part 2 of the commissioning procedure is carried out on completion of all installation work. The procedure is
designed to adjust and check system design performance and functionally test all components in accordance
with BS6834:1987 and BS EN ISO 7396-2, and consists of the following operations:

Terminal units

1. Ensure that all AGS disposal system terminal units are correctly identified and labelled.
2. Insert an AGS probe into each terminal unit and check for smooth operation and effective thread action.
3. Ensure that the variable orifice of all terminal units is set to maximum prior to commencing the system

balancing.

4. On completion of any adjustments to the variable orifice within the terminal units, ensure the locking grub

screw is tightened in fully against the back of the terminal to ensure no wandering of the adjustment occurs.

Instruction book

27

Summary of Contents for AGS 1560

Page 1: ...Instruction Book Operating Manual AGS Anaesthetic Gas Scavenging Disposal System Part Number 2920 7087 61 Revision Date 1 1 2011...

Page 2: ......

Page 3: ...ying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE la...

Page 4: ...2 EXHAUSTER UNITS 10 2 3 ELECTRIC MOTORS 12 2 4 CONTROL PANEL 12 2 5 REMOTE START SWITCH PANELS 18 2 6 DRAIN AND VALVE ASSEMBLY 18 2 7 EXHAUST SILENCER 18 2 8 FLOW REGULATING VALVE 19 2 9 TERMINAL UN...

Page 5: ...8 Technical data 38 8 1 REFERENCE CONDITIONS AND LIMITATIONS 38 8 2 ELECTRIC DATA 39 8 3 PERFORMANCE DATA 40 8 4 PRESSURE SWITCH SETTINGS 42 9 Declaration of conformity 43 Instruction book 3...

Page 6: ...addition the power isolating switch must be opened and locked Precautions during installation 1 Place the device where the ambient air is as cool and clean as possible within the limitations for opera...

Page 7: ...d regulations 2 If any of the following statements does not comply with local legislation the stricter of the two shall apply 3 Installation operation maintenance and repair work must only be performe...

Page 8: ...cks stop the device In addition the power isolating switch must be opened and locked Precautions during maintenance or repair 1 Use only the correct tools for maintenance and repair work 2 Use only ge...

Page 9: ...ns applying to the connected equipment consult the relevant instruction book Some precautions are general and cover several machine types and equipment hence some statements may not apply to your devi...

Page 10: ...ressure drop min for low flow systems Waste anaesthetic gas diluted by room air within the attached receiving system is transmitted by vacuum which is generated by an exhauster unit Vacuum levels with...

Page 11: ...Simplified schematic of a AGS Simplex installation Instruction book 9...

Page 12: ...gas is discharged safely to atmosphere Eventually an optional exhaust silencer can be fitted to the discharge opening The electric motor and impeller assemblies are directly coupled and the motor bea...

Page 13: ...AGS Simplex AGS Duplex Instruction book 11...

Page 14: ...l circuit electrical power supply at 24 V AC A green POWER ON indicator H1 is fitted to the starter isolator panel and is illuminated whenever power is available to the 24 V control and indication cir...

Page 15: ...Control panel AGS Simplex S1 Main switch H1 Power ON lamp H2 Motor RUNNING lamp S10 HAND OFF AUTO switch Instruction book 13...

Page 16: ...Service diagram AGS Simplex 1 ph typical Instruction book 14...

Page 17: ...Fuses F21 Overload protection H1 Lamp voltage on H2 Lamp motor running K21 Main contactor RB1 Rectifier bridge K26 K27 Auxiliary relay S1 Main switch S10 HAND OFF AUTO switch T1 Control transformer 1X...

Page 18: ...K10 BMS plant emergency contact option not shown 1X3 Terminal M1 Motor PS01 Electronic pressure switch Duplex installation Control panel AGS Duplex Instruction book 16...

Page 19: ...usly described but incorporates additional features An additional switch S enables selection of a Duty pump and sets a particular exhauster unit to operate the system whilst the second exhauster unit...

Page 20: ...s with pressure switch the indicator light is also extinguished if the vacuum levels fall below a pre determined value All remote switches must be selected OFF before the exhauster unit will shut down...

Page 21: ...a function of system design to achieve the required performance Each valve by controlling the vacuum level ensures that the flow rate at the terminal unit is maintained within the design limits regard...

Page 22: ...acuum switch PN7009 For general information on the electronic vacuum switch type used is PN7009 please consult also the dedicated manual 2920 7089 50 on the CD delivered with the AGS unit For the fact...

Page 23: ...the maximum flow rate to approximately 150 litres min This provides an ultimate safety device to protect the patient and downstream equipment 2 10 Duplex installation Duplex installations consist of...

Page 24: ...ox are compatible with the local power supply Before electrically connecting the AGS plant ensure that the power supply is off and correctly isolated The electrical power supplies to the AGS plant mus...

Page 25: ...be glued on each drain flask 4 see section Dimension drawings at installation Use Loctite 577 on conical threads prior to assembly Cleaning of the piping network required prior to installation of the...

Page 26: ...Warning label biological hazard 3 2 Dimension drawings AGS Simplex 1 Flexible hose 4 Drain flask Instruction book 24...

Page 27: ...ng valve may be swapped with the inlet suction side see Installation proposal drawings Alt 1 and Alt 2 section Introduction installation Connect the distribution pipeline installation to the suction i...

Page 28: ...zed cable 4 Check operation Check operation of exhauster unit in accordance with the commissioning procedure 5 Remote start switches Position remote switches in appropriate places and wire them in acc...

Page 29: ...m the distribution system if previously fitted Use one open pipeline to pressure test the system and blank off the remainder 6 Disconnect the inlet pipeline to the exhauster unit and blank off the ope...

Page 30: ...vel achieves the preset value of the plant failure pressure switch 8 Ensure that the exhauster unit runs smoothly without any unusual noise and switch it OFF 9 Remove the terminal block cover on the e...

Page 31: ...ow rate is 130 litres min 9 Repeat the process detailed is section 5 to 8 above for each terminal unit in succession back to the one closest to the plant ensuring the terminal unit flow does not excee...

Page 32: ...pen the three phase MCB Miniature Circuit Breaker in each panel Close both panels and switch isolators back to ON Switch a remote switch to ON and check that after 15 seconds the red PLANT EMERGENCY i...

Page 33: ...ructions Remote switch control Control panel AGS Simplex Control panel AGS Duplex Ensure that the electrical power supply to the starter isolator panel is ON and select the isolating switch to ON Inst...

Page 34: ...switches are selected OFF Continuous operation With the electrical power supply ON and the isolating switch selected ON the exhauster unit operates when the HAND OFF AUTO switch is selected to HAND T...

Page 35: ...air cooling inlet and exhaust are free from obstruction Run the exhauster unit and ensure that its operation is smooth and free from any unusual noise levels Drain and clean the drain assembly as nec...

Page 36: ...unit Clean the mesh disc and replace filters as necessary 2 Flow regulating valve Clean the mesh disk Grease the shaft with Klubersynth UH1 151 If the flow regulating valve is equipped with an air fi...

Page 37: ...uring commissioning and system performance checks Routine maintenance consists of a visual inspection for security and damage If valve performance is suspect it may be stripped inspected for damage an...

Page 38: ...d tighten pipe connections System flow rate too low and cannot be reset Exhauster unit filters blocked Remove and inspect the exhauster unit filters for obstruction Flow regulating valve not seating I...

Page 39: ...Condition Cause Remedy Unserviceable electrical logic circuits within control panel Check the control panel for fault or replace the control panel Instruction book 37...

Page 40: ...atmospheric pressure mbar a 800 Minimum atmospheric pressure psi a 11 61 Maximum ambient temperature C 40 Maximum ambient temperature F 104 Minimum ambient temperature C 1 Minimum ambient temperature...

Page 41: ...30 1 400V N 50 3 ph 3 00 7 2 7 9 1 5 16 AGS 3370 S SV7 3 30 1 380V N 60 3 ph 3 60 7 2 7 9 1 5 16 AGS Duplex Cubicle Type Pump type Voltage V Freq Hz Phase Max power kW Nom current A Over load setting...

Page 42: ...ired at reference conditions l min 533 533 1560 2900 Motor power data based on shaft input at reference conditions kW 0 38 0 38 1 10 1 49 Motor power data based on shaft input at reference conditions...

Page 43: ...ditions hp 0 65 1 87 2 65 Mean sound pressure level at reference conditions dB A 64 69 70 Design data AGS 520 S AGS 650 S 1 ph Simplex AGS 520 S AGS 650 S 3 ph Simplex AGS 1560 S AGS 2210 S 3 ph Simpl...

Page 44: ...put 1 Fno SP2 Switch on point 2 70 rP2 Switch off point 2 980 OU2 Switching function for output 2 Fno dS1 Switch on delay for output 1 15 dr1 Switch off delay for output 1 dS2 Switch on delay for outp...

Page 45: ...9 Declaration of conformity Typical example of a Declaration of Conformity document Instruction book 43...

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