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Simplex exhauster units

1. Carry out continuity checks on all earth connections between the exhauster unit, starter/isolator panel and

remote start switch panels.

2. Check tightness of the exhauster unit mounting bolts and the pipeline connections.
3. Check that the exhaust pipeline from the exhauster unit is routed to discharge the waste gas in a safe area

outside the building. Ensure that warning notice 1825193 (No back pressure allowed) is permanently
displayed at the discharge point.

4. Ensure that the electrical power supply is compatible with the exhauster unit. Check that the overload

device in the starter/isolator panel is set to the full load of the exhauster unit. Ensure that correct size fuses
are fitted and ensure that the electrical power supply is on.

5. Select exhauster unit isolation switch to ON, and check that POWER ON red indicator on starter/isolator

panel is illuminated.

6. Momentarily select HAND/OFF/AUTO switch to HAND and check that the exhauster unit rotates in the

correct direction. An arrow on the motor casing indicates the correct direction of rotation.

7. Select isolating ON/OFF switch to ON. Select HAND/OFF/AUTO switch to HAND and ensure that the

exhauster unit operates. Check that the RUNNING green indicator illuminates. Check that selection of
either switch to OFF stops the exhauster unit.

On all installations with a pressure switch, the green RUNNING indicator will only illuminate when
the system vacuum level achieves the preset value of the plant failure pressure switch.

8. Ensure that the exhauster unit runs smoothly without any unusual noise and switch it OFF.
9. Remove the terminal block cover on the exhauster unit motor and clip an ammeter onto the input cables.

Run the exhauster unit and check that the current level does not exceed the design specification as indicated
on the specification plate attached to the side of the exhauster unit. Switch OFF the exhauster unit, remove
the ammeter and re-fit the terminal block cover.

The above operation may be carried out in the starter/isolator panel by checking the current at
the exhauster unit connection terminals if that is more convenient.

10. Leave isolator switch ON and HAND/OFF/AUTO selected to AUTO.

Duplex exhauster units

1. Repeat all steps detailed above on both exhauster units.
2. Designate a particular exhauster unit as “Duty” by selection of the duty selector switch.
3. Select a remote ON/OFF switch to ON, and check that the designated exhauster unit operates. Select

remote ON/OFF switch to OFF.

4. Repeat Steps 2 to 3 with the other exhauster unit selected.
5. Select a remote ON/OFF switch to ON and run the “Duty” exhauster unit.
6. Select the “DUTY” exhauster unit HAND/OFF/AUTO switch to OFF and ensure that the “Standby”

exhauster unit automatically starts. If necessary adjust the pump failure pressure switch.

7. Repeat Steps 5 and 6 with the other exhauster unit selected.

Simulation of peak demand, resulting in both exhauster units simultaneously operating, is
achieved by carrying out the procedure described below in section 

Setting the duplex peak

demand condition

.

Instruction book

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Summary of Contents for AGS 1560

Page 1: ...Instruction Book Operating Manual AGS Anaesthetic Gas Scavenging Disposal System Part Number 2920 7087 61 Revision Date 1 1 2011...

Page 2: ......

Page 3: ...ying of the contents or any part thereof is prohibited This applies in particular to trademarks model denominations part numbers and drawings This instruction book is valid for CE as well as non CE la...

Page 4: ...2 EXHAUSTER UNITS 10 2 3 ELECTRIC MOTORS 12 2 4 CONTROL PANEL 12 2 5 REMOTE START SWITCH PANELS 18 2 6 DRAIN AND VALVE ASSEMBLY 18 2 7 EXHAUST SILENCER 18 2 8 FLOW REGULATING VALVE 19 2 9 TERMINAL UN...

Page 5: ...8 Technical data 38 8 1 REFERENCE CONDITIONS AND LIMITATIONS 38 8 2 ELECTRIC DATA 39 8 3 PERFORMANCE DATA 40 8 4 PRESSURE SWITCH SETTINGS 42 9 Declaration of conformity 43 Instruction book 3...

Page 6: ...addition the power isolating switch must be opened and locked Precautions during installation 1 Place the device where the ambient air is as cool and clean as possible within the limitations for opera...

Page 7: ...d regulations 2 If any of the following statements does not comply with local legislation the stricter of the two shall apply 3 Installation operation maintenance and repair work must only be performe...

Page 8: ...cks stop the device In addition the power isolating switch must be opened and locked Precautions during maintenance or repair 1 Use only the correct tools for maintenance and repair work 2 Use only ge...

Page 9: ...ns applying to the connected equipment consult the relevant instruction book Some precautions are general and cover several machine types and equipment hence some statements may not apply to your devi...

Page 10: ...ressure drop min for low flow systems Waste anaesthetic gas diluted by room air within the attached receiving system is transmitted by vacuum which is generated by an exhauster unit Vacuum levels with...

Page 11: ...Simplified schematic of a AGS Simplex installation Instruction book 9...

Page 12: ...gas is discharged safely to atmosphere Eventually an optional exhaust silencer can be fitted to the discharge opening The electric motor and impeller assemblies are directly coupled and the motor bea...

Page 13: ...AGS Simplex AGS Duplex Instruction book 11...

Page 14: ...l circuit electrical power supply at 24 V AC A green POWER ON indicator H1 is fitted to the starter isolator panel and is illuminated whenever power is available to the 24 V control and indication cir...

Page 15: ...Control panel AGS Simplex S1 Main switch H1 Power ON lamp H2 Motor RUNNING lamp S10 HAND OFF AUTO switch Instruction book 13...

Page 16: ...Service diagram AGS Simplex 1 ph typical Instruction book 14...

Page 17: ...Fuses F21 Overload protection H1 Lamp voltage on H2 Lamp motor running K21 Main contactor RB1 Rectifier bridge K26 K27 Auxiliary relay S1 Main switch S10 HAND OFF AUTO switch T1 Control transformer 1X...

Page 18: ...K10 BMS plant emergency contact option not shown 1X3 Terminal M1 Motor PS01 Electronic pressure switch Duplex installation Control panel AGS Duplex Instruction book 16...

Page 19: ...usly described but incorporates additional features An additional switch S enables selection of a Duty pump and sets a particular exhauster unit to operate the system whilst the second exhauster unit...

Page 20: ...s with pressure switch the indicator light is also extinguished if the vacuum levels fall below a pre determined value All remote switches must be selected OFF before the exhauster unit will shut down...

Page 21: ...a function of system design to achieve the required performance Each valve by controlling the vacuum level ensures that the flow rate at the terminal unit is maintained within the design limits regard...

Page 22: ...acuum switch PN7009 For general information on the electronic vacuum switch type used is PN7009 please consult also the dedicated manual 2920 7089 50 on the CD delivered with the AGS unit For the fact...

Page 23: ...the maximum flow rate to approximately 150 litres min This provides an ultimate safety device to protect the patient and downstream equipment 2 10 Duplex installation Duplex installations consist of...

Page 24: ...ox are compatible with the local power supply Before electrically connecting the AGS plant ensure that the power supply is off and correctly isolated The electrical power supplies to the AGS plant mus...

Page 25: ...be glued on each drain flask 4 see section Dimension drawings at installation Use Loctite 577 on conical threads prior to assembly Cleaning of the piping network required prior to installation of the...

Page 26: ...Warning label biological hazard 3 2 Dimension drawings AGS Simplex 1 Flexible hose 4 Drain flask Instruction book 24...

Page 27: ...ng valve may be swapped with the inlet suction side see Installation proposal drawings Alt 1 and Alt 2 section Introduction installation Connect the distribution pipeline installation to the suction i...

Page 28: ...zed cable 4 Check operation Check operation of exhauster unit in accordance with the commissioning procedure 5 Remote start switches Position remote switches in appropriate places and wire them in acc...

Page 29: ...m the distribution system if previously fitted Use one open pipeline to pressure test the system and blank off the remainder 6 Disconnect the inlet pipeline to the exhauster unit and blank off the ope...

Page 30: ...vel achieves the preset value of the plant failure pressure switch 8 Ensure that the exhauster unit runs smoothly without any unusual noise and switch it OFF 9 Remove the terminal block cover on the e...

Page 31: ...ow rate is 130 litres min 9 Repeat the process detailed is section 5 to 8 above for each terminal unit in succession back to the one closest to the plant ensuring the terminal unit flow does not excee...

Page 32: ...pen the three phase MCB Miniature Circuit Breaker in each panel Close both panels and switch isolators back to ON Switch a remote switch to ON and check that after 15 seconds the red PLANT EMERGENCY i...

Page 33: ...ructions Remote switch control Control panel AGS Simplex Control panel AGS Duplex Ensure that the electrical power supply to the starter isolator panel is ON and select the isolating switch to ON Inst...

Page 34: ...switches are selected OFF Continuous operation With the electrical power supply ON and the isolating switch selected ON the exhauster unit operates when the HAND OFF AUTO switch is selected to HAND T...

Page 35: ...air cooling inlet and exhaust are free from obstruction Run the exhauster unit and ensure that its operation is smooth and free from any unusual noise levels Drain and clean the drain assembly as nec...

Page 36: ...unit Clean the mesh disc and replace filters as necessary 2 Flow regulating valve Clean the mesh disk Grease the shaft with Klubersynth UH1 151 If the flow regulating valve is equipped with an air fi...

Page 37: ...uring commissioning and system performance checks Routine maintenance consists of a visual inspection for security and damage If valve performance is suspect it may be stripped inspected for damage an...

Page 38: ...d tighten pipe connections System flow rate too low and cannot be reset Exhauster unit filters blocked Remove and inspect the exhauster unit filters for obstruction Flow regulating valve not seating I...

Page 39: ...Condition Cause Remedy Unserviceable electrical logic circuits within control panel Check the control panel for fault or replace the control panel Instruction book 37...

Page 40: ...atmospheric pressure mbar a 800 Minimum atmospheric pressure psi a 11 61 Maximum ambient temperature C 40 Maximum ambient temperature F 104 Minimum ambient temperature C 1 Minimum ambient temperature...

Page 41: ...30 1 400V N 50 3 ph 3 00 7 2 7 9 1 5 16 AGS 3370 S SV7 3 30 1 380V N 60 3 ph 3 60 7 2 7 9 1 5 16 AGS Duplex Cubicle Type Pump type Voltage V Freq Hz Phase Max power kW Nom current A Over load setting...

Page 42: ...ired at reference conditions l min 533 533 1560 2900 Motor power data based on shaft input at reference conditions kW 0 38 0 38 1 10 1 49 Motor power data based on shaft input at reference conditions...

Page 43: ...ditions hp 0 65 1 87 2 65 Mean sound pressure level at reference conditions dB A 64 69 70 Design data AGS 520 S AGS 650 S 1 ph Simplex AGS 520 S AGS 650 S 3 ph Simplex AGS 1560 S AGS 2210 S 3 ph Simpl...

Page 44: ...put 1 Fno SP2 Switch on point 2 70 rP2 Switch off point 2 980 OU2 Switching function for output 2 Fno dS1 Switch on delay for output 1 15 dr1 Switch off delay for output 1 dS2 Switch on delay for outp...

Page 45: ...9 Declaration of conformity Typical example of a Declaration of Conformity document Instruction book 43...

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