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4

 

Installation and maintenance 

4.1

 

Safety instructions for installation 

and mintenance tasks 

 

 

DANGER! 

Danger due to electric shock  

The Flockmatic Vario is energised as soon as 

voltage is applied on the mains input. Contact 
with energised parts can result in electric shock. 

Possible consequence: Serious or fatal 

health impairment, damage to material 
assets 

 

Installation and maintenance tasks on the 

device must always be executed in de-
energised status.  

 

When performing tasks safeguard the 

device from being switched on!  

 

Only connect cables in de-energized status. 

 

A safety device that is independent of the 
pump should always be present .  

 

The valid country-specific safety regulations 
must be complied with. 

 

Directly after completing the tasks, all safety 
devices and protective devices must be 

reattached, i.e. must be rendered functional. 

 

Failure to comply with the safety instructions 

can result in defects of the device and life-
threatening danger, with the consequence 
of loss of warranty.

 

4.2

 

Mounting 

 

Level, vertical surface. 

 

The free area surrounding the device must be large enough 
to ensure that trouble-free operation and maintenance are 

possible. The cover must always be removable. 

 

Pump housing vertical, hose connections downwards. 

 

The display of the regulator should be approximately at eye 
level. 

 

Below the device, at least 20 cm of free space is required 
for installation of the hoses. 

 

There must be no parts that are sensitive to moisture below 
the device. 

 

A wet room earth contact electrical outlet with continuous 
current at a maximum distance of 1.5 m. 

 

All hoses and cables must be laid out in such a manner that 

they are kink-free and free of abrasion. 

 

No hose line should be longer than 5 m  

 

The hoses must not be routed directly over heat-conducting 
pipes or systems. 

 

Direct sunlight, thermal radiation, the effects of frost and 
moisture must be avoided. 

 

Ensure adequate aeration. 

 

Ensure that measures are in place in the event of a leak in 

the pump or the dosing hoses (e.g. defined discharge, 
collecting container). 

 

The base plate can be used as a drilling template by 

holding it at the intended location and marking the location 
of the bores on the wall.. 

4.3

 

Electrical connection 

The  Flockmatic  Vario  has  been  designed  and  built  in 
accordance with the applicable guidelines. Prior to leaving the 
plant  the  product  was  carefully  tested  and  it  left  the  plant  in 

faultless condition. 
Safe  operation  is  only  possible  if  all  instructions  contained  in 

this  manual  and  the  generally  applicable  guidelines  are 
complied with.  
The  supply  voltage  for  the  device  must  not  exceed  240  V/50 

Hz.  The  permitted  operating  temperature  is  5  to  45ºC,  the 
permitted humidity is 0-90%.  
As  is  customary  for  all  electrical  connections,  ensure  that  all 

plug connections are protected against water.  

 

 

IMPORTANT NOTE 

Ensure that the Flockmatic Vario is only 

supplied with power when the circulation pump 
is running! 

 

4.4

 

Replacing the device fuse 

If the device is subjected to an unusual operating state, this can 

cause a fuse to trip; in this case the fuse must be replaced. 

 

 

IMPORTANT NOTE 

Always identify what caused the fuse to trip. 

Always ensure that the cause is completely 
eliminated before placing the Flockmatic Vario 
is service again. 

 
Replacing a fuse: 

 

Disconnect the Flockmatic Vario from the power supply. 

 

Remove the pressure and suction hose. 

 

Take the cover off of the rotor. 

 

Pull off the blue housing frame from the front. 

 

Open the housing by unscrewing the 4 Phillips head 

screws. 

 

Pull off the upper part of the housing from the front. 

 

Turn the cover of the black fuse holder a quarter turn to the 

left and pull the fuse up and out. 

 

Insert a new (1 A/250 V MT) fuse. 

 

Assembly is executed in the reverse sequence. 

 

 

Summary of Contents for Flockmatic Vario

Page 1: ...Flockmatic Vario Version 2 1 GB Operating manual Flocculant dosing pump ...

Page 2: ......

Page 3: ...1 Safety instructions for installation and mintenance tasks 7 4 2 Mounting 7 4 3 Electrical connection 7 4 4 Replacing the device fuse 7 4 5 Installation in the circulation system 8 4 6 Maintenance 8 4 6 1 14 day maintenance 8 4 6 2 Yearly maintenance 8 4 6 3 Cleaning 8 4 6 4 Hose replacement Flockmatic Vario 8 4 7 Winter care 9 4 8 Decommissioning 9 5 TECHNICAL DATA 9 6 SPARE PARTS 9 ...

Page 4: ...lification of personnel Possible consequence Death or severe injury significant damage to material assets The system owner must ensure compliance with the required qualifications All activities must only be carried out by personnel who are qualified to perform such activities Access to the system must be prevented for inadequately qualified personnel IMPORTANT NOTE Compliance with the applicable a...

Page 5: ...states Status Description Off The display is switched off the pump does not display the filling level of the canister for flocculent is not evaluated and no input can be made The green LED flashes at intervals of approx 2 sec Activate the button for approximately 1 second to switch on the device the device is in operating status Off On The green LED flashes briefly at intervals of approx 2 sec the...

Page 6: ...city is set in accordance with the circulation pump used Available languages The device can be configured for multiple languages Acoustic signal The acoustic signal that is triggered when the filling level of the canister for flocculent is low can be activated or deactivated The visual alarm signal will always be output regardless of this setting Output of the alarm via the PoolManager Analyt only...

Page 7: ...r heat conducting pipes or systems Direct sunlight thermal radiation the effects of frost and moisture must be avoided Ensure adequate aeration Ensure that measures are in place in the event of a leak in the pump or the dosing hoses e g defined discharge collecting container The base plate can be used as a drilling template by holding it at the intended location and marking the location of the bor...

Page 8: ...is only use a little water if necessary IMPORTANT NOTE Do not use aggressive cleaners 4 6 4 Hose replacement Flockmatic Vario NOTE Never grease the hose NOTE Only use original spare pump hoses DANGER Danger due to chemicals When pulling off the pump hose corrosive product residues can escape Possible consequence Serious health impairment acid burns and damage to material assets Always empty the pu...

Page 9: ...s with water and empty them completely After the winter season all components must be examined to determine that they are functional All dismounted parts must be remounted at their intended position Check the settings of the Flockmatic Vario 4 8 Decommissioning If the device will be disposed of after its service life it must be flushed out and the water drained The device has been manufactured in ...

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