Baxi Fires Division Anthem BR660VA Installer'S Manual Download Page 40

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The control unit can be pulled

forward as far as the slack in the
mains lead will allow.

Do not stress

the mains lead.

When replacing the unit make

sure that all the leads are correctly
and firmly connected (See wiring
diagram figure 31), and that no
leads are trapped.

14.9 To remove the distribution
block.

See section “To Gain Access to the

Electrical Control Components” above .

Remove the two screws fixing the

block to the control bracket.

Disconnect the earth lead from the

control bracket.

Disconnect the two leads (Brown &

blue) from the mains cable connection
block (See figure 48)

Replace in the reverse order. Make

sure that all the leads are correctly and
firmly connected (See wiring diagram
figure 31) and that no leads are trapped.

14.10 To remove the fan.

Remove the terminal guard basket,

and then the weather shield and front
plate of the fan box (2 screws).

Disconnect the wiring loom connector at

the fan motor casing.

Withdraw the fan unit from the fan box

taking care not to snag or damage the
wiring loom (See figure 49).

Replace in reverse order.

14.11 To remove the pressure switch

Access to the pressure switch is gained

by first removing the fan (See preceding
text - fan removal procedure).

Disconnect the wiring loom to pressure switch connector.

Page 40

INSTALLER GUIDE

Figure 50.

Figure 49.

Figure 48.

Summary of Contents for Anthem BR660VA

Page 1: ...ply in the United Kingdom In the Republic of Ireland telephone 0044 08706 061 065 INSTALLER Please leave this guide with the owner THIS APPLIANCE IS FOR USE WITH NATURAL GAS G20 WHEN CONVERTED USING CONVERSION KIT NO 0591149 THIS APPLIANCE IS FOR USE WITH PROPANE GAS G31 THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED KINGDOM GB AND THE REPUBLIC OF IRELAND IE Model BR660VA POWER FLU...

Page 2: ...s Division is a member of the Society of British Gas Industries which works to ensure high standards of safety quality and performance Careful Installation Baxi Fires Division is a CORGI registered company All our gas fires must be installed by a competent CORGI Registered Installer in accordance with our Installer Guide and should not be fitted directly on to a carpet or floor of combustible mate...

Page 3: ...REVIEW 35 14 SERVICING PARTS AND REPLACEMENT 36 14 1 To replace the burner plaques 36 14 2 To remove the pilot unit 37 14 3 To completely remove the burner unit 38 14 4 To remove the gas tap F S D solenoid assembly 38 14 5 To remove the piezo generator 39 14 6 To remove the main burner injector 39 14 7 To remove an On or Off switch 39 14 8 To gain access to the electrical control components 39 14 ...

Page 4: ...ntilever action Use gloves to provide additional grip Always use assistance if required 2 APPLIANCE DATA This product uses fuel effect pieces gaskets and a burner compartment rear wall containing Refractory Ceramic Fibres RCF which are man made vitreous silicate fibres Excessive exposure to these materials may cause irritation to eyes skin and respiratory tract Consequently it is important to take...

Page 5: ...osecution The Council for the Registration of Gas Installers CORGI requires its members to work to recognised standards In the United Kingdom all electrical supply installation must be installed in accordance with the current edition of the IEE Wiring Regulations BS7671 In the United Kingdom the installation must also be in accordance with Page 5 INSTALLER GUIDE Gas Natural G20 Propane G31 Inlet P...

Page 6: ...lue or chimney 3 1 4 As supplied the appliance is suitable for homes constructed of brick stone etc the appliance can be installed into walls up to a maximum thickness as shown below If the fire box is in front of the finished wall surface 600mm 23 5 8in max These dimensions are from the finished internal wall surface including any surround material to the external wall surface 3 1 5 Installation ...

Page 7: ...k the area for combustible cladding removal The appliance can be fitted to a purpose made proprietary class O 150 C surround The opening in the surround or wall recess for the fire box must be within the limits shown in figure 1 3 1 7 Hole in the wall Installations It is recommended that a hearth should be installed as in figure 1 If a reduced depth Hearth is fitted the fire must be installed so t...

Page 8: ...affected by heat They may scorch or become discoloured when close to a heating appliance Please bear this in mind when installing 3 1 10 The appliance must not be installed in any room that contains a bath or shower or where steam is regularly present 3 1 11 An extractor fan may only be used in the same room as this appliance or in any area from which ventilation for the appliance is taken if it d...

Page 9: ...ted for the protection of young children the elderly or the infirm 3 1 15 The minimum allowable distance from the outside of the appliance case to a corner wall having combustible material or any other combustible surface which projects beyond the front of the appliance is 100mm For access purposes a 50mm clearance is recommended from non combustible surfaces 3 2 Flue Siting 3 2 1 The flue termina...

Page 10: ...ner 200mm I Above ground roof or balcony level 300mm J From a surface facing the terminal 600mm K From a terminal facing the terminal 1200mm L From an opening in a car port e g door window into 1200mm M Vertically from a terminal on the same wall 1500mm N Horizontally from a terminal on the same wall 300mm O Projection outward from wall 50mm In addition the terminal should not be nearer than 150mm...

Page 11: ...Page 11 INSTALLER GUIDE Figure 3 Figure 4 ...

Page 12: ...4 APPLIANCE DIMENSIONS Page 12 INSTALLER GUIDE Figure 5 Appliance dimensions Shown with Sonnet Plus fascia ...

Page 13: ...5mm K 550mm L 600mm Max Flue tube uncut 150mm min M Fan box projection 205mm when sited outside wall 55mm when recessed in outer wall N 285mm O Flue tube diameter 125mm P Terminal guard projection 305mm Q 355mm R Recess width 390mm min 425mm max S Recess depth 140mm min T Recess height 560mm min 580mm max U Clearance to wall etc projecting forward of appliance firebox 100mm min ...

Page 14: ...screws 1 Terminal guard fixing assembly 4 screws washers Terminal guard in separate pack 1 Fire front casting 1 Front cover casting 2 Black machine screws For fascia fitting Carefully remove the contents Take special care in handling the ceramic fireback and the ceramic fuel effect pieces Check that the listed parts are present and in good condition Page 14 INSTALLER GUIDE Section 2 Anthem 1 Fasci...

Page 15: ...Page 15 INSTALLER GUIDE ...

Page 16: ...e PILOT IGN position A spark should track from the electrode pin to the thermocouple tip If there is no spark or incorrect tracking check the spark gap between the electrode wire and thermocouple tip See figure 7 If the spark gap is correct check the ignition wiring In the majority of cases the burner unit will need to be detached Detach the burner unit from the convection box by removing two scre...

Page 17: ...l Figure 9 1 This installation is for use with a fire surround or false chimney breast having a minimum depth of 140mm 5 in The flue length may be cut to suit the wall thickness See prepare flue assembly section Combustible material within a false chimney breast must be at least 75mm from the fire box 2 The non combustible hearth must project at least 300mm in front of the convection box front fla...

Page 18: ...teel Catnic or reinforced precast concrete It should be 750mm long x 75mm deep x inner leaf thickness 2 The opening should be as near as possible centrally below a joint in the inner leaf block 3 Cut out the opening for the lintel Where cutting through masonry drill pilot holes and then cut out the slot using a mechanical cutter This will minimise damage to the surrounding structure 4 Insert the l...

Page 19: ...ust be in accordance with the current edition of Institute of Gas Engineers publication IGE UP 7 2 The back surface of the firebox and flue tube assembly must be separated from the timber frame by 25mm of non combustible material This can consist of the usual 13mm plasterboard wall lining plus 12mm of Superlux or similar non combustible material The opening should be between studs 7 6 Wall prepara...

Page 20: ...ox are complied with Remember to reposition the screw fixing holes 2 Drill the flue hole with a 5in 127mm core drill 3 Remove any combustible wall cladding material from the area behind the firebox as described previously 7 8 Hammer and chisel cutting 1 Mark a 127mm 5in diameter circle for the flue hole Chisel out the area marked It may be necessary to make good both the internal and external wall...

Page 21: ...th a 127mm diameter hole in the centre must be fitted to the outer face of the wall 9 The area immediately behind the firebox must be separated from the combustible elements of the inner wall by 25mm thickness of non combustible material This can consist of the usual 13mm plasterboard wall lining plus 12mm of Superlux or similar non combustible material See figure 14 7 10 Fixing the appliance in p...

Page 22: ...es to support them and cut both tubes squarely at the marked distance Remember cut only the fan end the flush fitting end Important Remove all packaging from the flue unit Remove all polystyrene from the flue unit after cutting 4 Now the flue tube is ready for installation 8 INSTALLATION OF ELECTRICS FIREBOX AND FAN BOX Important Under no circumstances should the electrical loom be fed between the...

Page 23: ...ary to allow removal of the electrical control unit in future servicing Obtain the previously prepared flue tube and attach to the spigot on the back of the firebox Ensure that the flue pipe is not fitted in reverse i e The stepped end is the firebox end Now offer the complete assembly as a unit to the wall Take care not to damage the wiring loom as the flue pipe is inserted through the wall Now i...

Page 24: ...Insert wall plugs 5 Firebox is now ready to secure using wood screws provided 8 3 Fan box installation Before installation can proceed it will be necessary to remove the fan unit from the fan box 1 Remove the 2 cover retaining screws and withdraw the fan unit See figure 21 Check inside for any loose unwanted packaging 2 For transit purposes the weather shield is supplied as a loose part remove thi...

Page 25: ...the wall 6 Remove the fanbox Drill at the market positions four holes using a number 10 drill and plug 7 Locate cable ties and position fan box to the wall 8 Feed the electrical cable through and secure rubber grommet in access hole of fan box 9 Carefully draw the loom through the grommet until all excess cable length is contained within the fan compartment See figure 24 10 Replace the fan box to ...

Page 26: ...heatshield by removing the two fixing screws See figure 26 3 Ensuring continued isolation of mains supply withdraw end of mains cable through the large rectangular aperture in the firebox Note Under no circumstances should the mains cable provided be removed from the appliance 4 Connect the end of the mains lead to the fused spur If it is necessary for the mains lead to be routed behind the applia...

Page 27: ...f the fan casing immediately above the rectangular flue gas outlet If cables run close or are in contact with this surface they should be held clear using the additional cable ties provided 9 Upon completion ensure a neat and tidy installation before replacing the fan box cover 10 Replace the fan box cover and weather shield See figure 29 and secure using the two screws provided 8 5 Refitting the ...

Page 28: ...ii Go outside the building and place a hand over the rectangular exhaust outlet of the terminal The fan should be heard to increase to boost speed within approximately two seconds iii Remove the hand The fan should revert to normal speed after approximately three seconds The unit includes a blocked flue sensor system To check its operation i Switch the fan on ii Block off the rectangular exhaust o...

Page 29: ...w pipe entry Gas supply can also be accommodated at the lower right hand side of the appliance This small grommet will require removal or a careful incision for pipe entry See figure 33 4 Check the installation pipework for gas soundness in accordance with the current edition of BS6891 Do not use leak detection sprays on this appliance Sprays may affect the operation of electrical components Keep ...

Page 30: ...ally depress the control knob and gradually turn it anti clockwise The burner flames should gradually increase until the knob reaches the HIGH position When the above checks have been completed partially depress the control knob and turn to OFF position Press the off switch The fan should stop and the indicator light should come on If the above checks are satisfactory continue with the installatio...

Page 31: ...upper retaining brackets at the top of the convection box 2 Lower the fascia making sure that the rear retaining plates locate fully into the retaining brackets on the convection box See figure 35 If the inlet pipe runs along the front of the fireplace the bottom of the fascia will have to be swung forwards to clear the pipe while lowering the casting 3 Align the bottom fixing holes with those in ...

Page 32: ... Place the bottom front cover casting in position 11 4 Fitting the firefront castings on the Anthem model 1 The Anthem firefront is supplied with two brackets These brackets are to hang the firefront casting to the burner tray 2 Remove the two M4 screws from the rear of the firefront casting See figure 38 The top section of the casting will detach from its support leg 3 Position the brackets as in...

Page 33: ...rn anticlockwise partially towards the PILOT IGN position until some resistance is felt Keep depressed at this position to purge air from the system then while keeping it depressed turn fully to the PILOT IGN position A spark should be generated at the pilot while turning The spark should ignite the pilot Check that the pilot flame is visible When pilot ignition has been achieved keep the control ...

Page 34: ... to HIGH Leave the appliance on for five minutes Place the smoke match tube into the burner box below the hood See figure 41 The installation is satisfactory if the smoke is drawn into the appliance If the smoke is not drawn into the appliance the fan powered extraction system is not operating correctly Do not allow the appliance to be used until the fault is corrected If the above test is satisfa...

Page 35: ...or put out of operation This monitoring system or any of its parts must only be exchanged using Authorised parts 13 FINAL REVIEW Carefully place the fire front castings fire front into position Hand the literature pack this guide and the smoke match tube to the customer Visually inspect the appliance Clean off any marks incurred during installation Advise the customer how to operate the appliance ...

Page 36: ...d for the disposal of industrial waste Protective clothing is not required when handling these articles but we recommend you follow the normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking Check that the appliance is clean and that soot or debris is not blocking the gaps between the ceramic fuel effect pieces causing an imperf...

Page 37: ...on gasket between the two plaques Any gap should be between the right side of the plaque and the right side retaining flange Fit the front and rear plaque clamping strips Make sure that the plaques are as far to the left as possible It is important that the left side plaque is accurately positioned so that it has the correct relationship to the pilot Fully tighten the clamping strips Refit the cer...

Page 38: ...t locates squarely onto the pilot unit without any gaps between the cage edges and the pilot unit 14 3 To completely remove the burner unit Remove the ceramic fuel effect pieces and fire front castings firefront disconnect the appliance and detach the burner unit from the fire box as described for removing the pilot unit See above Detach the burner wiring loom connection at the right side of the b...

Page 39: ...e gas tap end to swing the pipe clear of the injector Unscrew the injector from the support bracket Refit in the reverse order Make sure that no leads are trapped 14 7 To remove an On or Off switch Detach the fan switch bracket from the burner control bracket by removing two screws See figure 46 Carefully pull clear of the burner unit Detach the two leads from the switch that is to be removed Pres...

Page 40: ...nnection block See figure 48 Replace in the reverse order Make sure that all the leads are correctly and firmly connected See wiring diagram figure 31 and that no leads are trapped 14 10 To remove the fan Remove the terminal guard basket and then the weather shield and front plate of the fan box 2 screws Disconnect the wiring loom connector at the fan motor casing Withdraw the fan unit from the fa...

Page 41: ...nnected to the correct sensing points The positive sensing point marked on the switch runs to the metal sensing pipe positioned nearest to the side of the fan box Note When fitted correctly both leads will run neatly but if incorrectly fitted they will twist across each other 2 Ensure the electrical connector is correctly and firmly connected 14 12 Pressure switch strip down Remove the cover from ...

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Baxi Fires Division Anthem BR660VA, Installer'S Manual

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