BatteryMINDer 24041-AA-S3 Instruction Manual Download Page 2 | Manualshive

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Rev. A-021009

P/N VDC24041AA-S3-MNL

BatteryMINDer

®

Model 24041-AA-S3

Page 2

TABLE OF CONTENTS

Safety Instructions......................................................................................................................

3

Preparing To Charge...................................................................................................................

5

Charger Location.........................................................................................................................

5

DC Connection Precautions.......................................................................................................

6

Qualifying Your Battery .............................................................................................................. 8
Testing With A Hot/Cold Calibrated Hydrometer Tester..........................................................

10

Unit With Call-outs .....................................................................................................................

12

Simplified Operating Instructions .............................................................................................

13

LED Indicator Functions ............................................................................................................ 14, 15
Detailed Operation Instructions ................................................................................................

16

Temperature Sensor ABS-248 (At-the-Battery Sensor)..............................................

17, 21 - 24

Maintaining Multiple Batteries...................................................................................................

25

Battery Configurations ..............................................................................................................

26

Troubleshooting - Model 24041-AA-S3......................................................................................

27

Detailed Specifications - VDC Model No. 24041-AA-S3......................................................... 29 - 33
Charging Profile..........................................................................................................................

34

For Repair Or Replacement.......................................................................................................

35

Guarantee And Warranty............................................................................................................

36

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Summary of Contents for 24041-AA-S3

Page 1: ...art Charge Green OK Accepted Yellow Weak Sulfated Deep Discharge After Charge Green Good Yellow Sulfated Weak Charge Float Green solid Charging Green blinking Float maintenance See Instruction Manual...

Page 2: ...rated Hydrometer Tester 10 Unit With Call outs 12 Simplified Operating Instructions 13 LED Indicator Functions 14 15 Detailed Operation Instructions 16 Temperature Sensor ABS 248 At the Battery Sensor...

Page 3: ...n plug of extension cord are the same number size shape of plug on charger b Extension cord is properly wired and in good condition c Wire size is enough for AC ampere of charger as specified below Le...

Page 4: ...wash immediately with soap and water If acid entered the eye immediately flood the eye with running water for at least 10 minutes and get help immediately d NEVER smoke or allow a spark of flame near...

Page 5: ...s Be careful to keep cor rosion from contacting eyes d Study all battery manufacturer s specific instructions such as recommended charge rates e Determine condition of battery by referring to instruct...

Page 6: ...ll ventilated area away from aircraft a Connect and disconnect DC output clips from battery only after removing charger power cord from outlet b Attach clips to battery posts and twist or rock back an...

Page 7: ...battery c Position yourself and free end of cable as far away from battery as possible then connect NEGATIVE BLACK charger clip to free end of cable d Do not face battery when making final con nectio...

Page 8: ...ain to leave your phone number with the area code time zone and the best time to call To gain the best result from your new charger and to maximize the life and performance of your bat teries we stron...

Page 9: ...safety related instructions pages 3 to 7 before proceeding further 2 Measure battery s voltage without any load attached If the voltage is less than 25 2 volts Typically 75 of charge the battery may...

Page 10: ...gle battery battery voltage 25 2 your battery may be too far gone to be fully desulfated Reconnect battery to your BatteryMINDer Allow battery to remain in maintenance mode for a minimum of 72 hours b...

Page 11: ...Rev A 021009 P N VDC24041AA S3 MNL BatteryMINDer Model 24041 AA S3 Page 11 Your Notes...

Page 12: ...5 3 2 9 9LL JQ J Charger Maintainer Full Time Desulfator Conditioner Model 24041 AA S3 24 Volt 4 Amp 4 A Charge Float Green solid Charging Green blinking Float maintenance See Instruction Manual PRESS...

Page 13: ...e 2 a Attach temperature sensor ABS 248 to battery and then to charger 3 Plug AC power cord into 120 Vac electrical outlet Observe REVERSED Polarity LED indicator If lit RED reverse battery connector...

Page 14: ...ed battery connected correctly OFF OFF A C power connected battery connected GREEN OFF A C power connected battery connected press start button GREEN ON At Soft Start mode Bulk charge mode Absorption...

Page 15: ...ill LT Series ONLY AVIATION CALIBRATED GILL LT SERIES ONLY FOR LEAD ACID GA BATTERY ONLY Green Power ON ERROR Red Polarity Reversed Battery less than 6 Volts Red Blinking Battery not fully charged cha...

Page 16: ...tc Using the RTA on batteries remaining in their nor mal use location in same place they are regularly installed will normally prove the safest and most convenient If you have several applications you...

Page 17: ...one will accidentally shut off the power to the outlet Check for cor rect polarity no ERROR RED LED Indicator If ERROR Indicator is lit reverse the charger s out put connections to the battery 4 Charg...

Page 18: ...Rev A 021009 P N VDC24041AA S3 MNL BatteryMINDer Model 24041 AA S3 Page 18 Your Notes...

Page 19: ...aged and unsafe for any type of use or recharge The unit s Battery Condition Indication LED will help you determine if battery is less than 22 Volts YELLOW or greater than 22 Volts GREEN 7 After batte...

Page 20: ...separately using your model 24041 AA S3 BatteryMINDer and then connect them together if desired for long term mainte nance float charging We suggest your read ing the detailed specifications on pages...

Page 21: ...ture sensing system is made up of two components The thermal sensor w ring terminal and and extension cord male to male male plug w dust cover both shown below with extension cord attached This cord t...

Page 22: ...temperature of 25 C 77 F As the temperature increases above 25 C 77 F the life of the battery decreases The chart below shows the effects of temperature For example If a battery s design life is 10 y...

Page 23: ...ing your At the Battery Sensor will accomplish this better than any other known method AGM and Flooded wet cell Charge and Float Voltages at Various Temperature Ranges Temp F Optimum Charge Optimum Fl...

Page 24: ...Rev A 021009 P N VDC24041AA S3 MNL BatteryMINDer Model 24041 AA S3 Page 24 Your Notes...

Page 25: ...o ensure they are in good condition no dead dying cells or excessive sulfation before maintaining them in multiples Only healthy fully desulfated batteries should ever be MAINTAINED in sets of 2 or mo...

Page 26: ...nnect multiple batteries together for charging purposes using less than 18 Gauge insulated wire VDC Electronics Inc does not make nor can it supply or recommend any type of wire harness to connect ind...

Page 27: ...may be damaged and should not be recharged If battery was just recently removed from a load lights electronic equipment or not used for extended time without a charger maintainer allow battery to reco...

Page 28: ...stop char ger by pressing Stop Restart button and observe Indicator If still YELLOW repeat up to 3 full cycles or until indicator lights GREEN Problem Battery Condition Indicator lights YELLOW May be...

Page 29: ...mful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or tele...

Page 30: ...s over 6 Vdc and less than 21Vdc Soft Start Charging output current control 4 0 25 Adc Soft Start Charging Time Limited Stops charge if battery cannot be charged over 21 0 V after 6 hrs Error LED flas...

Page 31: ...ection Stops Charging when the second current sample is larger than the first current sample Positive dI dt Switch to Float mode in Bulk charge or Absorption mode when Battery type Button is Pressed F...

Page 32: ...5mA dc max Battery flow back current to the charger when connected to 24V battery AC Power disconnected 30 max mA dc All LED indicators will shut off if AC power is disconnected for 5 Minutes Full tim...

Page 33: ...e Input Lead and plug specifications CUL SJT 18AWG X2 with UL 2 pin plug External Length 6 ft Output lead 1015 105 C VW 1 16AWG with Trailer connector External Length 6 ft Extension cord 1 1015 105 C...

Page 34: ...limited Bulk Charge 4A 20 Hours timer limited 29 4 V 25 C with Temperature compensation Absorption Charge 5 hours timer Limited Sulfate Check 10 min Float Charge Full Time Desulphator Full Time Desul...

Page 35: ...rchandise Authorization number and must be packed in the original packaging with manual and all connectors included Your Return Merchandise Authorization number must be shown on the return shipping la...

Page 36: ...S3 MNL BatteryMINDer Model 24041 AA S3 Page 36 Guarantee and Warranty NOTE ALL returns must be authorized by VDC Electronics after speaking to a VDC Electronics technician at 1 800 379 5579 x206 ET Pl...

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