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Operation and Installation Manual PBTC-300

21-54C3-7D0002/-
01/2022-EHT-441169

Notice:

Technical data subject to change without notice.

No claims for damage arising from alternations, errors or misprints shall be allowed.

Seite 29 / 49

Cable connection

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Feed in the prepared trace heater into the junction box

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Summary of Contents for PBTC-300

Page 1: ...Translation of the origin Operating Instructions keep for future reference Operation and Installation Manual Junction Box with Electronic Thermostat Module PBTC 300 27 54C2 4411 E210...

Page 2: ......

Page 3: ...ns 13 6 2 Operating Data 14 6 3 Accessories 16 6 4 Ersatzteile 18 7 Functional Description 19 8 Transport 20 9 Installation and Assembly 21 Required Tools Equipment 21 Safety Instructions 21 Installin...

Page 4: ...tion box so that it is always available to all personnel involved Read these instructions carefully and completely before working with the product The contents of the manual must be read and understoo...

Page 5: ...e referred to in these Operation and Installation Manual only as Junction Box with Thermostat Module In this case it refers to the Junction Box with Electronic Thermostat Module PBTC A Resistance Temp...

Page 6: ...with electrical systems the relevant installation and operating conditions e g according to ATEX Directive 2014 34 EU EN 60079 0 EN 60079 14 EN 60079 17 EN 60079 30 2 and any other relevant national s...

Page 7: ...h Thermostat Module Noncompliance with the approval and marking of the heating system The operation of the Electronic Thermostat Module is also considered as misuse without properly designed overcurre...

Page 8: ...les type PSB MSB HSB or HTSB is certified Mounting material for heating cable types PSB and MSB is included in the Junction Box with Electronic Thermostat Module The CAK kit SRB is required for mounti...

Page 9: ...age arising from alternations errors or misprints shall be allowed Seite 7 49 4 Scope of Delivery Product view after mounting PBTC 300 E 1 x Silicone pants 1 x End seal 1 x Green yellow tube for groun...

Page 10: ...ver for junction box incl 4 fixing screws 1 x Junction Box with Thermostat Module connection terminal and Resistance Temperature Device Pt100 M 2 x Fixing screw for Junction box ISO 1207 M6x35 2 x Fix...

Page 11: ...ed Seite 9 49 5 Device Description 5 1 Thermostat Module with Junction Box Illustration with cover for Junction Box No Description 1 Junction Box with Thermostat Module 2 LED status indication 3 Base...

Page 12: ...ations errors or misprints shall be allowed Seite 10 49 Illustration without cover for Junction Box No Description 1 Electronic Thermostat Module ETM 25Ex C 2 Resistance Temperature Device Pt100 3 Con...

Page 13: ...tch 10 s Adjustment of the temperature setpoint Digit for 10s value 3 Rotary coding switch 1 s Adjustment of the temperature setpoint Digit for for 1 value 4 LED Status indication Display of the opera...

Page 14: ...RNING Temperature at the Re sistance Temperature De vice Pt100 outside the set temperature warning thresholds Device tempera ture of the ther mostat module exceeds the de fined warning limits 80 lifet...

Page 15: ...ual PBTC 300 21 54C3 7D0002 01 2022 EHT 441169 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 13 49 6...

Page 16: ...C to 200 C max operating temperature 200 C Length of connecting lead Re sistance Temperature Device Pt100 1 5 m Measurement accuracy 0 5 of the entire measuring range Control method On off control Swi...

Page 17: ...07 584B 715F 07 584B 730F 07 584B 745F 07 584B 760F 07 584C 715F 07 584C 730F 07 584C 745F 07 584C 760F 07 584C 775F 07 584C 790F Order No 3PSB2 5PSB2 8PSB2 10PSB2 3MSB2 5MSB2 10MSB2 15MSB2 20MSB2 5H...

Page 18: ...perature 100 C Catalog No PT 164 Order No 100706 Part No 02 5500 0005 Tipp Anhand der folgenden Tabelle k nnen Sie die f r Ihre Installation ben tigte Anzahl an Klebeband Rollen absch tzen Pipe diamet...

Page 19: ...2144 0046 English Catalog No HTWL EN Order No 113550 Part No 05 2144 0047 French Catalog No HTWL FR Order No 120300 Part No 05 2144 0703 Russian Catalog No HTWL RU Order No 207439 Part No 05 2144 0860...

Page 20: ...cal data Length 1 5 m Catalog No Order No 122776 Part No 03 9040 0006 Length 5 0 m Catalog No Order No 128628 Part No 03 9040 0010 CAK SRB cable gland kit and end seal Connection kit for direct connec...

Page 21: ...e Pt100 falls below the adjusted temperature set point Toggle switch C F is used to switch the temperature unit 3 rotary coding switches are used to set the temperature setpoint The connected Resistan...

Page 22: ...reful transport of the junction box with thermostat module must be ensured NOTICE Plant damage possible due to improper transport Transport connection housing with thermostat module properly Transport...

Page 23: ...eck that there are voltage free Operate electrical trace heating systems with residual current protection device Connect one heating cable per Junction Box only Connect permitted heating cable types o...

Page 24: ...nt it carefully Mounting insulation entry bushing carefully Mounting Heating Cable Gland Select the trace heater grommet suitable to the heating ca ble type Note the color of the trace heater grommet...

Page 25: ...ite 23 49 Push back the grounding braid Form an eyelet using the screwdriver Take care not to damage the internal insulation jacket Bend the trace heater Pull out the heating element of the grounding...

Page 26: ...without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 24 49 Carefully make an incision into the edges of the heating element Take care not to damage...

Page 27: ...function of the heating system Before you continue make sure that the bus wires are intact and not nicked or damaged Remove any remaining heating element that sticks to the bus wires Twist the bus wir...

Page 28: ...medical advice Put silicone adhesive onto the exposed heating element and insulation jacket Thread the bus wires into the silicone pants You might add further silicone adhesive to ensure optimal seal...

Page 29: ...ng from alternations errors or misprints shall be allowed Seite 27 49 Insert the 2 fixing screws ISO 1207 M6x35 into diagonally located holes of the junction box Install the junction box on the base p...

Page 30: ...al data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 28 49 Place the mounting stand on the pipe or other support where you...

Page 31: ...D0002 01 2022 EHT 441169 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 29 49 Cable connection Feed in...

Page 32: ...ata subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 30 49 Screw the gland body into the junction box Make sure that the final...

Page 33: ...data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 31 49 Tighten the lock nut while locking the gland body using 2 adjustab...

Page 34: ...49 Tighten the fixing nut Make sure that the final tightening torque is 2 Nm Slide the fixing nut onto the power cable WARNING Fire and electric shock hazard due to electrical trace heating system Ris...

Page 35: ...al data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 33 49 Feed the power cable through the cable gland body and into the...

Page 36: ...to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 34 49 Connect wires to thermostat module according to wiring diagram Open the locking...

Page 37: ...sprints shall be allowed Seite 35 49 Adjust the temperature unit C or F at the selector switch F C Adjust the temperature setpoint at the rotary coding switch enter the 100s 10s 1s digit values For th...

Page 38: ...hock from heating cable Risk of injury due to electric voltage Mount the end seal on the open end of the heating ca ble commissioning of the junction box is only permit ted with the end seal mounted C...

Page 39: ...9 NOTICE Manufacturer recommendation Measure insulation resistance before proceeding further Make sure that it is free of any faults eliminate faults if necessary Procedure for insulation resistance m...

Page 40: ...allation of the trace heater on the construction site Acceptance test after installation of the heating circuit and before installation of the thermal insulation Final inspection immediately after com...

Page 41: ...ply Check for error indications by means of LED status display eliminate error if necessary If the thermostat module is free of faults i e if no LED status display shows error messages a function test...

Page 42: ...and ambient temperatures must be specified The acceptance report is available on www bartec com Each trace heating system may only be put into operation if The acceptance tests for each heating circu...

Page 43: ...ed in the junction box operates automatically and switches the connected heating load on or off If error messages occur they can be indicated by the flashing codes of the LED status display Error mess...

Page 44: ...ter a heating cable has been removed from the base of the junction box a new suitable CAK kit must be used when installing a new heating cable Check the thermostat module connection cables and Resista...

Page 45: ...in accordance with the storage conditions It can be electrically and mechanically uninstalled or left in the assembled state In the event of damage malfunction or when 100 of its service life has been...

Page 46: ...into operation depend on the state of disassembly the steps taken when the unit is taken out of operation and the state of the junction box with thermostat module It must be ensured that it is in a sa...

Page 47: ...be disposed of properly in accordance with the legal regulations It consists mainly of glass fiber reinforced plastic metal and electrical components The connection housing with thermostat module mus...

Page 48: ...the end seal according to the installation instructions Identify the cause and remedy the fault e g ensure that trace heater bus wires are not twisted together Dry the components For junction boxes b...

Page 49: ...T 441169 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 47 49 17 Acceptance and Test Report The accept...

Page 50: ...C will at its sole discretion repair the product replace the product or refund the purchase price paid for the product This warranty gives you specific legal rights and you may also have other rights...

Page 51: ...ual PBTC 300 21 54C3 7D0002 01 2022 EHT 441169 Notice Technical data subject to change without notice No claims for damage arising from alternations errors or misprints shall be allowed Seite 49 49 19...

Page 52: ...e 401 141006 MYTISCHI MOSCOW REGION Russia Tel Fax 7 495 249 0542 mail bartec russia ru www bartec russia ru BARTEC MIDDLE EAST BARTEC Middle East HB 01 Near Round About 8 Jebel Ali Free Zone P O Box...

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