Bartec Ex p Slot-Printer Operating Manual Download Page 6

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APEX Pressurised Cabinet

Ex p Slot Printer

Table of Contents

Rev. 0

01-37A2-7D0002_Manual_Exp-Slot-Printer_20220221_0_en.docx

Page 5 of 60

Reservation: We reserve the right to make any technical changes, if we consider them as required. Any changes, errors and misprints do not constitute any grounds for damage claims.

Maintenance and repair ............................................................................................ 48

Maintenance work ........................................................................................................ 48

Visual inspection .......................................................................................................... 48

Cleaning ....................................................................................................................... 49

Media compartment and sensors ................................................................................. 49

Regular maintenance Ex p monitoring .......................................................................... 52

Repair work .................................................................................................................. 52

Faults and troubleshooting .......................................................................................... 52

Replacement of printer components ............................................................................ 52

Ordering of spare parts ................................................................................................. 52

Technical data .......................................................................................................... 53

Order numbers ......................................................................................................... 54

Ex p slot printer ............................................................................................................ 54

Appendix .................................................................................................................. 55

Meaning of the individual status displays ..................................................................... 55

Types of purge gas ........................................................................................................ 56

Flow chart .................................................................................................................... 57

Dimensions .................................................................................................................. 58

EU Declaration of Conformity .................................................................................... 59

Notes ....................................................................................................................... 60

Summary of Contents for Ex p Slot-Printer

Page 1: ...Operating manual Ex p Slot Printer Pressurized Cabinet...

Page 2: ...GERMANY Phone 49 7931 597 0 Fax 49 7931 597 480 Support info bartec de Internet www bartec de Operating Instructions Ex p Slot printer APEX Pressurised Cabinet Type 07 3704 2222 900 ATEX IECEx zone 1...

Page 3: ...2_Manual_Exp Slot Printer_20220221_0_en docx Rev 0 Reservation We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints do not constitute any...

Page 4: ...ation 9 General 9 Operational safety information 10 Safety instructions to ensure the safe use of systems and devices 10 Warranty 11 Avoidance of property damage 12 Short circuit due to improper conne...

Page 5: ...dia type 22 Ribbons 23 Inserting media and ribbons 24 Inserting the ribbon 24 Remove used ribbon 27 Inserting of media 28 Print head adjustment 32 Adjusting the ribbon tension 35 Purge gas supply 36 E...

Page 6: ...or damage claims 9 Maintenance and repair 48 Maintenance work 48 Visual inspection 48 Cleaning 49 Media compartment and sensors 49 Regular maintenance Ex p monitoring 52 Repair work 52 Faults and trou...

Page 7: ...e safety instructions and warning notes contained within this user s manual are prerequisites for a safe installation and start up Only qualified personnel have the necessary specialist knowledge to c...

Page 8: ...ER indicates a hazardous situation which can lead to death or serious injuries with permanent damage if the safety measures are not observed WARNING WARNING indicates a hazardous situation which can l...

Page 9: ...tificates and EU declarations of conformity as well as information on new accessories can be downloaded from www bartec de under Products Solutions in the Control and Connection Technology product are...

Page 10: ...oper use Any other use shall be considered as improper and could potentially lead to damages and accidents The manufacturer shall not be liable for any use beyond the exclusive purpose Safety informat...

Page 11: ...al systems e g RL 99 92 EC RL 2014 34 EU BetrSichV or the nationally applicable regulations EN IEC 60079 14 and the DIN VDE 0100 series Please observe the national waste disposal regulations for dispo...

Page 12: ...latest upon conclusion of the contract Any warranty and liability claims for personal injury and property damage shall be excluded if these can be linked to one or more of the following causes Imprope...

Page 13: ...ovided at high storage temperatures Aggressive cleaning agents When choosing the right cleaning agent it must be ensured that it is suitable because otherwise seals and connections may become damaged...

Page 14: ...ory II of the non intrinsically safe circuits according to IEC 60664 1 must be observed Additionally applicable documentation The Ex p slot printer is constructed and wired according to customer requi...

Page 15: ...g Ex pxb IIC Gb Test certificate IECEx BVS 20 0048X Compliance with standards Ex p slot printer type 07 3704 2222 900 Standard Description EN 60079 0 2018 IEC 60079 0 2017 Explosive atmosphere Part 0...

Page 16: ...n of leakage losses technology In detail this refers to the maintaining of an overpressure in the housing by supplying purging gas in order to compensate for any leakage losses that occur in the housi...

Page 17: ...ider them as required Any changes errors and misprints do not constitute any grounds for damage claims Structure of the Ex p slot printer Front view Position Component Ex p slot printer Media cabinet...

Page 18: ...ny changes errors and misprints do not constitute any grounds for damage claims Printer assemblies Printer unit Position Component Ribbon take up spindle Ribbon supply spool Media supply bracket Media...

Page 19: ...rol unit Programming cable type 03 9828 0062 The programming cable is used to connect the Ex p control unit to the PC This must be connected to the control unit and PC in order to change parameters an...

Page 20: ...e LAN Programming approval USB cable for printer configuration Operating manuals Packaging The Ex p slot printer is delivered packed in foil on a pallet and or in cardboard boxes Please dispose of the...

Page 21: ...t a temperature between 25 C and 60 C in the original packaging The environment must be dry dust free and low vibration Store the Ex p slot printer for a maximum of 2 years For warehouse logistics we...

Page 22: ...ion site The following requirements in terms of the installation site must be observed for the Ex p slot printer Compressed air supply network connection and power supply must be available within the...

Page 23: ...nting performance and protect the print head from premature wear Accessories are available at http www zebra com howtobuy Media type Roll media is wound on a 76 mm 3 inch diameter roll core Roll media...

Page 24: ...nd therefore subject to premature wear Application of ribbons Media for thermal transfer printing requires the use of ribbons for printing Media for direct thermal printing does not In order to determ...

Page 25: ...y other metallic objects which could come into contact with energised parts Inserting the ribbon This section applies only to printers using the thermal transfer option Use ribbons that are wider than...

Page 26: ...ints do not constitute any grounds for damage claims 4 Place the ribbon roll on the ribbon supply spool so that the loose end unwinds as shown Push the roll as far back as possible 5 The printer is su...

Page 27: ...changes if we consider them as required Any changes errors and misprints do not constitute any grounds for damage claims 7 Rotate the spool a few times in the direction indicated to tighten and align...

Page 28: ...nts do not constitute any grounds for damage claims Remove used ribbon Remove the used ribbon from the take up spindle each time you replace the ribbon roll Remove used ribbon 1 Pull the core with the...

Page 29: ...of media In order to load rolled or folded media in any print mode please follow the instructions in this section Inserting of media 1 Open the Ex p slot printer by using the cam locks on the door 2 O...

Page 30: ...ical changes if we consider them as required Any changes errors and misprints do not constitute any grounds for damage claims b Pull out the media feed guide and fold it down c Position the media roll...

Page 31: ...sprints do not constitute any grounds for damage claims 4 Pull out the outer media edge guide completely 5 Slide the media under the media dancer unit and the print head unit Push the media through un...

Page 32: ...to make any technical changes if we consider them as required Any changes errors and misprints do not constitute any grounds for damage claims 7 Slide the outer media edge guide in until it touches th...

Page 33: ...e or if very thick media is printed or if the media shifts sideways during the printing process a pressure adjustment of the print head may be necessary Use the lowest possible print head pressure tha...

Page 34: ...consider them as required Any changes errors and misprints do not constitute any grounds for damage claims If the media then slips to the left when printing turn the outside rotary switch up by one po...

Page 35: ...technical changes if we consider them as required Any changes errors and misprints do not constitute any grounds for damage claims If the media then on the left side of the label is printed too brigh...

Page 36: ...e the normal tension If you are using a narrow ribbon or experiencing ribbon problems you may need to set the ribbon to a lower tension Adjusting the ribbon tension Adjusting the normal tension To adj...

Page 37: ...onsists of a pressure reducer a purging gas valve and a purging gas nozzle The following table shows the configuration of the Ex p system on the Ex p slot printer Protected volume Pre pressure Pressur...

Page 38: ...AL INJURY FROM WORKING ON LIVE VOLTAGE PARTS Danger to life from electrical current Observe the 5 safety rules for working on electrical systems disconnect secure against being switched on again deter...

Page 39: ...HE APEX CONTROL UNIT The APEX control could be damaged Connect all core cables including those not required to the terminal Lay cables only in the space between the shield bus and the connection termi...

Page 40: ...d inductance can be avoided Use ferrite cores for the inserted cables In this procedure the individual conductors must be routed through the ferrite core in a loop Grounding The grounding of a system...

Page 41: ...60 01 37A2 7D0002_Manual_Exp Slot Printer_20220221_0_en docx Rev 0 Reservation We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints do n...

Page 42: ...e supply voltage with the value printed on the control unit Active protective measure As an active protective measure the supply voltage must be protected by a fuse min 1500 A breaking capacity and an...

Page 43: ...ontact 2 K3 NO Make contact 3 K3 NC Break contact 4 5 PE 6 K4 COM Foot contact 7 K4 NO Make contact 8 K4 NC Break contact Terminal row X12 LAN connection to the printer The terminal row X12 with the t...

Page 44: ...of the Ex p control unit please refer to the relevant user s manual of the control unit Operating the Ex p slot printer Control panel of the Ex p slot printer Position Component Status display Pause...

Page 45: ...ssioning or if necessary protective measures against the risk of explosion have been taken fire permit A marking on the bypass key switch that the Ex protection is cancelled when the key switch is act...

Page 46: ...nsport damages during your inspection you shall be obligated to take the following actions Please notify the logistics company immediately and file a damage report Keep all packaging material to be in...

Page 47: ...ities Download www zebra com setup Simply follow the installation instructions of the ZEBRA software Provide power supply to the Ex p slot printer Connect the power supply to the control unit X3 Estab...

Page 48: ...le Explosion hazard The Ex p slot printer must be taken out of operation and secured against being switched on again Ex p function flow chart of the Ex p slot printer The operation of the Ex p slot pr...

Page 49: ...oblems while achieving and maintaining the desired print quality Over time the movement of media or ribbon across the print head will wear away the protective ceramic coating exposing and possibly dam...

Page 50: ...or Airstream Media guide Solvent Ribbon guide Solvent Pinch roller Solvent Sensor label guide Solvent Every six months Zebra recommends using the maintenance kit Part No 47362 Instead of the maintenan...

Page 51: ...leaning of print head and platen roller For printers with a peel off unit it is recommended to keep the peel off unit closed while cleaning the platen roller in order to avoid bending the tear off pee...

Page 52: ...tenance kit and wipe back and forth between the ends of the brown bar on the print head assembly Instead of using the maintenance kit you can use a clean cotton swab dipped in 99 7 isopropyl alcohol W...

Page 53: ...nly be carried out by BARTEC GmbH Faults and troubleshooting CAUTION A CHANGE IN OPERATING BEHAVIOUR MAY ALREADY BE AN INDICATION OF PRE EXISTING DAMAGE TO THE CONTROL UNIT Do not put the Ex p system...

Page 54: ...iant 100 Vac to 230 Vac 10 Power consumption electronics 4 A Max Power consumption 50 W Release relay K1 Ex p control unit Release of power supply for integrated printer Release relay K2 Ex p control...

Page 55: ...n We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints do not constitute any grounds for damage claims 11 Order numbers Ex p slot printer...

Page 56: ...ply Printer operation can only be resumed by user intervention STATUS indicator lights up continuously red SUPPLY light flashes red An error has occurred in the ribbon supply The printer operation can...

Page 57: ...Zebra print head The STATUS light flashes red The printer cannot read the DPI setting of the print head The NETWORK light remains off No Ethernet link is available NETWORK lights continuously green A...

Page 58: ...01 37A2 7D0002_Manual_Exp Slot Printer_20220221_0_en docx Page 57 of 60 Reservation We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints...

Page 59: ...2_Manual_Exp Slot Printer_20220221_0_en docx Rev 0 Reservation We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints do not constitute any...

Page 60: ...1 37A2 7D0002_Manual_Exp Slot Printer_20220221_0_en docx Page 59 of 60 Reservation We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints d...

Page 61: ...of 60 01 37A2 7D0002_Manual_Exp Slot Printer_20220221_0_en docx Rev 0 Reservation We reserve the right to make any technical changes if we consider them as required Any changes errors and misprints d...

Page 62: ...bartec com BARTEC BARTEC GmbH Max Eyth Str 16 97980 Bad Mergentheim Germany Tel 49 7931 597 0 Fax 49 7931 597 480 Mail info bartec com Document No 01 3704 7D0002...

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