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Baroness LM2400, Owner'S Operating Manual

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Baroness LM2400 Owner'S Operating Manual Download Page 59

Maintenance Precautions...................... Page 5-2

Maintenance Schedule........................... Page 5-2

Specified Values..................................... Page 5-3
Main Consumable Parts......................... Page 5-4

Jacking up the machine......................... Page 5-4

About the Jacking up the machine......... Page 5-4
Jack-up Points........................................ Page 5-4

Greasing.................................................. Page 5-5

About Greasing.......................................Page 5-5
Greasing Points...................................... Page 5-5

Maintenance (Mower)............................. Page 5-8

Back Lapping of Reel Cutter
(Cutting Cylinder)....................................Page 5-8

Maintenance (Main Body).................... Page 5-10

Removing/Installing Tires..................... Page 5-10
Adjustment of Belt Tension...................Page 5-11
Adjustment of Parking Brake................ Page 5-11
Adjustment of Brake............................. Page 5-12
Adjusting the Neutral Position of the
Piston Pump......................................... Page 5-12
Change of Fuse.................................... Page 5-13

Long-Term Storage...............................Page 5-13

Before Long-Term Storage................... Page 5-13

Ma

intena

nce

LM2400

Maintenance

Page 5-1

Summary of Contents for LM2400

Page 1: ...5 Unit Fairway Mower Owner s operating manual Required reading Read this manual and the owner s manual for the engine before using the machine Serial No 10001 Original Instructions Ver 1 0...

Page 2: ...is manual to thoroughly understand the contents for safe and correct operation We hope you will use the machine safely and take advantage of its best performance Keeping the Owner s Operating Manual K...

Page 3: ...t to change for improvement without prior notice When replacing parts be sure to use genuine Baroness parts or parts designated by Kyoeisha Note that the Baroness product warranty may not apply to def...

Page 4: ...than its intended purpose and do not modify the machine Operating this machine for other purposes and modifying it may be very dangerous and may cause damage to the machine In addition this machine i...

Page 5: ...Tightening torques Page 4 13 Adjustment Before Operating Page 4 16 Procedure to Start Stop Engine Page 4 18 Operation of Each Section Page 4 20 Instruments Page 4 31 Travel of Machine Page 4 33 Cutti...

Page 6: ...LM2400 Contents...

Page 7: ...Safe Operating Practices Page 1 2 Training Page 1 2 Preparation Page 1 2 Operation Page 1 3 Maintenance and storage Page 1 4 Safety LM2400 Safety Page 1 1...

Page 8: ...ype of machine is unsuitable for its task 1 2 3 1 2 Lack of awareness of the effect of ground conditions especially slopes Incorrect hitching and load distribution Never allow untrained personnel to s...

Page 9: ...l interlocks are attached adjusted and functioning properly 5 5 6 7 1 2 3 4 1 2 3 4 5 6 5 Do not change the engine governor settings or overspeed the engine Operating the engine at excessive speed may...

Page 10: ...ff valve while storing or transporting Do not store fuel near flames 18 19 20 21 22 1 2 3 4 5 6 7 8 Never allow untrained personnel to service machine Allow the engine muffler to cool before checking...

Page 11: ...tools Keep all parts in good working condition and all hardware tightened Replace all worn or damaged decals Keep all nuts bolts and screws tight to be sure the equipment is in safe working condition...

Page 12: ...LM2400 Safety Page 1 6 Safe Operating Practices...

Page 13: ...Waste Disposal Page 2 2 About the Waste disposal Page 2 2 Disposal LM2400 Disposal Page 2 1...

Page 14: ...posal Make sure that waste generated when servicing or repairing the machine is disposed of in accordance with local regulations e g waste oil antifreeze batteries rubber products and wires etc LM2400...

Page 15: ...al Page 3 4 Noise Emission Decal Page 3 4 Year of Manufacture Decal Page 3 4 ROPS compliance decal Page 3 4 Battery capacity decal Page 3 4 Safety Signs and Instruction Signs Page 3 4 About Safety Sig...

Page 16: ...16 0 km h Reverse 0 8 0 km h Speed Mechanical Efficiency 22 160 m2 h 10 0 km h x operation width x 0 8 Maximum inclination for operation 15 degrees Tire size Front wheel 26 5 14 00 12 Rear wheel 20 10...

Page 17: ...5 A B C D 18 19 11 13 16 quwxcl 031 Names of Each Section_001 1 Brake pedal 2 Seat 3 Hood 4 Muffler 5 Mower unit 3 6 Mower unit 5 7 Mower unit 1 8 Mower unit 4 9 Parking brake lock lever 10 Traveling...

Page 18: ...decal indicates the manufacturer of the fitted machine the model etc in accordance with ISO21299 2009 c3td3e 001 ROPS compliance decal_001 Battery capacity decal The battery capacity decal indicates t...

Page 19: ...Decals and Instruction Decals_002 10 6iul4h 025 Positions of Safety Decals and Instruction Decals_003 11 6iul4h 026 Positions of Safety Decals and Instruction Decals_004 11 6iul4h 027 Positions of Sa...

Page 20: ...of exhaust emissions Danger Danger Rollover Do not work on slopes of 15 degrees or more When you descend a slope fasten your seatbelt only for ROPS equipped machine lower the mower units and then driv...

Page 21: ...y from fire 7 qigqnx 036 K4209001340 Decal caution DO NOT STEP Caution Do not step here 8 qigqnx 067 K4205001900 Decal caution for mower lock 9 qigqnx 017 K4205001560 Decal read Owner s manual Warning...

Page 22: ...4GRNCEG FCOCIGF 4125 FQ PQV TGRCKT QT TGXKUG P CNVGTCVKQP QH 4125 OWUV DG CRRTQXGF D OCPWHCEVWTGT 6Q OCKPVCKP QRGTCVQT RTQVGEVKQP CPF 4125 EGTVKHKECVKQP qigqnx 072 K4205001710 Decal caution for ROPS R...

Page 23: ...Warning Mechanisms Page 4 20 Operation of Each Section Page 4 20 Precautions for Operating the Machine Page 4 20 Cautions for when You Leave the Machine Page 4 20 Operation Decals Page 4 21 Light Swi...

Page 24: ...ke sure that the reel cutter cutting cylinder and the bed knife bottom blade have not changed color due to heat from grinding Check to see whether or not the second edge face remains at the point of r...

Page 25: ...e to clean it After operating the machine in a dusty environment it is important to remove dust as soon as possible Open the radiator cover Loosen the knobs on the left and right of the oil cooler and...

Page 26: ...n pour it into the radiator and reserve tank Relationship between concentration of long life coolant LLC and freezing temperature Freezing temperature LLC concentration volume Down to 10 C 14 20 Down...

Page 27: ...he hydraulic system Important Do not use solid objects such as a spatula or screwdriver or high pressure water to clean the radiator or oil cooler Otherwise special fins or tubes may be damaged possib...

Page 28: ...Warning When you change the hydraulic oil be sure to drain it into a bowl and discard it in accordance with local laws and regulations Caution If the oil emulsifies or if it becomes even slightly less...

Page 29: ...ate smoothly A contaminated air cleaner element may cause malfunction of the engine Make sure that there is no damage to the air cleaner 2 3 4 5 6 1 Make sure that the air cleaner element is not conta...

Page 30: ...st once per year Replace the air cleaner element in the same manner as cleaning the air cleaner See Cleaning of Air Cleaner Page 4 7 4 1 1 2 3 2 Battery Inspection of Battery For details on handling t...

Page 31: ...2 48yhlu 006 Supply of Battery Fluid_001 1 UPPER LEVEL 2 LOWER LEVEL Tire Inspection of Tires Check the pneumatic pressure of the tires Make sure that there are no cracks damage or abnormal wear Tire...

Page 32: ...acked joints and leakage Replace the parts if necessary Blow compressed air to clean any grass or flammable materials that may be attached inside or around the muffler Engine Oil Inspection of Engine...

Page 33: ...tacts your skin Important Be sure to use engine oil that is classified as API Service Grade CF or higher with an SAE Viscosity that is appropriate for the operating environment ambient temperature 1 2...

Page 34: ...ated in the operation panel indicates a level close to E EMPTY supply fuel diesel at your earliest convenience E F 14 F U E L 12 34 1 2e4emp 001 Fuel Supply_001 1 Fuel gauge Refuel up to the middle ma...

Page 35: ...e friction therefore sufficient tightening cannot be applied If screw is wet by water or oil do not tighten it with normal tightening torque If the screw is wet the torque coefficient will get smaller...

Page 36: ...20 866 75 593 02 752 34 104 134 1 060 49 1 366 40 920 50 1186 03 M14 106 134 1 080 88 1 366 40 938 21 1 186 03 140 188 1 427 58 1 917 04 1 239 14 1 663 99 M16 152 188 1 549 94 1 917 04 1 345 35 1 663...

Page 37: ...rod end right ass y 45 158 87 398 30 K1611000020 Tie rod end left ass y 45 158 87 398 30 Engine K0017100252 Bolt heat treated small 10 25 P1 25 45 57 158 87 581 23 398 30 504 51 Since it may be diffic...

Page 38: ...ng Wheel_001 1 Steering wheel 2 Tilt lever A FREE released B LOCK locked Adjustment of Seat Use the seat adjustment lever to adjust the seat back and forth Adjust the position according to the operato...

Page 39: ...d knife bottom blade If the reel cutter cutting cylinder is too tight to turn Tighten the cutter adjustment nut to reduce the contact pressure between the reel cutter cutting cylinder and the bed knif...

Page 40: ...the length of the spring coil to approximately 40 mm 1 575 in 1 A tv9pml 001 Adjustment of Cutter Adjustment Spring_001 1 Pipe with cutter adjusting screw A 40 mm 1 575 in 2 1 2 1 2 Procedure to Start...

Page 41: ...low plug generating heat If the ignition key is left in the GLOW position after the lamp is turned off the plug will still generate heat The thermo start lamp will stay illuminated for five seconds Sw...

Page 42: ...7 8 9 10 1 The parking brake is applied The mower unit up down lever is moved to the neutral position The traveling pedal is set to the neutral position The reel rotation switch is set to the Stop pos...

Page 43: ...n switch 4 Decal engine rotation 5 Decal slight lift switch 6 Decal light switch 7 6n6oux 038 Instruction Decals_002 7 Stop valve 8 6n6oux 039 Instruction Decals_003 8 Decal tilt steering 9 6n6oux 040...

Page 44: ...key switch 1 OFF 2 ON 3 GLOW 4 START 1 4 3 2 STOP 6n6oux 021 3 Decal reel rotation switch It illustrates Rotate Stop of the reel cutter cutting cylinder 1 Rotate 2 Stop 1 2 6n6oux 042 4 Decal engine...

Page 45: ...of the light 1 ON 2 OFF 1 2 6n6oux 044 7 Decal stop valve It illustrates Stop Open of the stop valve 1 Stop 2 Open 1 2 6n6oux 045 8 K4203001500 Decal tilt steering It illustrates the tilt direction o...

Page 46: ...9 K4209001200 Decal brake It illustrates the locking position for the parking brake 6n6oux 006 LM2400 Handling Instructions Page 4 24 Operation of Each Section...

Page 47: ...Light Switch_001 1 Light switch A ON B OFF Note The lights will not turn on when the ignition key is switched to the OFF position Throttle Lever The throttle lever is located in the operation panel a...

Page 48: ...N position to lower the mowers and shift it to the UP position to raise the mowers 1 B C A zhz6po 004 Mower Unit Up Down Lever_001 1 Mower unit up down lever A Neutral B Up C Down Note Even if the ree...

Page 49: ...et just before you start cutting work In cases other than those cases it must be returned to the Stop position The reel rotation switch is located in the operation panel and operates rotation of the r...

Page 50: ...reverse switch is set to the OFF position the reel cutters cutting cylinder stop 1 A B kp6cmu 001 Reel Reverse Switch_001 1 Reel reverse switch A ON Rotate B OFF Stop Reel Rotation Stop Switching Lev...

Page 51: ...efore driving Otherwise it may cause the malfunction of the brake or hydraulic system Caution Never park the machine on a slope The parking brake lock lever is located in the right foot area When park...

Page 52: ...r close the underseat cover Bring the seat to the most front position 2 3 4 1 Remove two bolts located on the rear of the seat 1 ljffir 001 Underseat Cover_001 1 Bolt Bring the seat to the backmost po...

Page 53: ...hite background by one Every one hour of engine operation will increase the number at the next digit white number on a black background by one Odometer 1 10 digit Black number on white background Hour...

Page 54: ...ty of fuel inside the fuel tank E F 14 F U E L 12 34 1 2e4emp 001 Fuel Gauge_001 1 Fuel gauge Pilot Lamps Charge Lamp The charge lamp is the left pilot lamp located in the operation panel It turns on...

Page 55: ...top the engine immediately and then inspect the machine and perform any necessary maintenance 1 1ldikn 002 Oil Pressure Lamp_001 1 Oil pressure lamp Overheat Warning Buzzer If the water temperature in...

Page 56: ...Cutting Work Cutting Operation Warning Do NOT start to move or stop the machine abruptly To do so is very dangerous In addition it may damage the hydraulic system or result in oil leakage Caution Cutt...

Page 57: ...to rotate the reel cutters cutting cylinders for all mower units Depress the traveling pedal to start cutting work Note During the work the reel cutters cutting cylinders will rotate or stop in sync...

Page 58: ...LM2400 Handling Instructions Page 4 36 Transporting...

Page 59: ...asing Points Page 5 5 Maintenance Mower Page 5 8 Back Lapping of Reel Cutter Cutting Cylinder Page 5 8 Maintenance Main Body Page 5 10 Removing Installing Tires Page 5 10 Adjustment of Belt Tension Pa...

Page 60: ...accessories Maintenance Schedule LM2400 Follow the maintenance schedule below Inspect adjust supply clean Replace first time Replace Maintenance item Before work After work Every 8 hrs Every 50 hrs E...

Page 61: ...c hose moving part Hydraulic hose fixed part Electromagnetic pump filter Fuel strainer Sedimenter Fuel hose Cleaning the exterior The values for consumables are not guaranteed Replace the steering cyl...

Page 62: ...park it on a hard flat surface such as a concrete floor and remove any obstacles that could prevent you from performing the work safely When necessary use an appropriate chain block hoist or jack Supp...

Page 63: ...2 3 4 Other locations where the specified grease or lubricant is used are indicated in Greasing Points Add grease using the specified grease or lubricant Greasing Points Grease nipples are installed...

Page 64: ...arm fulcrums Mower units 1 and 4 8bq62b 174 Greasing Points_003 Mower unit 5 8bq62b 175 Greasing Points_004 1 2 Mower units 2 and 3 8bq62b 176 Greasing Points_005 Mower unit fulcrum There is one grea...

Page 65: ...ivot There are three locations Middle between the rear wheels 8bq62b 181 Greasing Points_010 5 6 7 Rear left wheel 8bq62b 182 Greasing Points_011 Rear right wheel 8bq62b 183 Greasing Points_012 Note A...

Page 66: ...on During back lapping the reel cutter cutting cylinder rotates Keep hands and feet away from moving parts Caution Do not perform back lapping with any other persons Note During back lapping do not us...

Page 67: ...1 Reel rotation stop switching lever A Rotate B Stop Lower all mower units to the ground and then stop the engine Move the mower unit up down lever to the neutral position 1 B C A zhz6po 004 Back Lap...

Page 68: ...tting cylinder stop the engine and then carefully and thoroughly wash off any remaining abrasive Set the reel reverse switch to the OFF position 1 A B kp6cmu 001 Back Lapping of Reel Cutter Cutting Cy...

Page 69: ...requent use it may jump or slip 1 2 3 4 In addition if it is overtightened it may wear prematurely If necessary adjust it and always check the belt for appropriate tension Fan Belt Caution Be sure to...

Page 70: ...oes or brake pads are worn replace them with new ones Immediately after replacement drive to break in the brakes if the effectiveness of the brakes is low While driving lightly operate the brakes to b...

Page 71: ...25s 003 Fuse Box_002 2 A 5 A Glow lamp timer B 5 A Glow lamp C 5 A Fuel pump D 5 A Charge lamp oil pressure lamp engine oil pressure lamp water temperature gauge buzzer hour meter fuel gauge E 5 A Sen...

Page 72: ...LM2400 Maintenance Page 5 14 Long Term Storage...

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Page 75: ...Head Office 1 26 Miyuki cho Toyokawa Aichi Pref 442 8530 Japan Tel 0533 84 1390 Fax 0533 89 3623 LM2400 UM GBZ 14C 00 S K C...

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