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Troubleshooting

Fault Code Messages

Fault Code No. Description

Suggested Remedy

n

00

No Fault

Not required.



01

Brake channel over current

Check external brake resistor condition and connection wiring.



02

Brake resistor overload

The drive has tripped to prevent damage to the brake resistor.



03

Output Over Current

Instantaneous Over current on the drive output. Excess load or shock load on 

the motor.

NOTE

 Following a trip, the drive cannot be immediately reset. A delay time 

is inbuilt, which allows the power components of the drive time to recover to 

avoid damage.



04

Motor Thermal Overload (I2t)

The drive has tripped after delivering >100% of value in P-08 for a period of 

time to prevent damage to the motor.



06

Over voltage on DC bus

Check the supply voltage is within the allowed tolerance for the drive. If the 

fault occurs on deceleration or stopping, increase the deceleration time in 

P-04 or install a suitable brake resistor and activate the dynamic braking 

function with P-34.

U

07

Under voltage on DC bus

The incoming supply voltage is too low. This trip occurs routinely when power 

is removed from the drive. If it occurs during running, check the incoming 

power supply voltage and all components in the power feed line to the drive.



08

Heatsink over temperature

The drive is too hot. Check the ambient temperature around the drive is within 

the drive specification. Ensure sufficient cooling air is free to circulate around 

the drive. 

U

09

Under temperature

The drive temperature is below the minimum limit and must be increased to 

operate the drive.



10

Factory Default parameters 

loaded



11

External trip

E-trip requested on digital input 3. Normally closed contact has opened. If 

motor thermistor is connected check if the motor is too hot.



12

Optibus comms loss

Check communication link between drive and external devices. Make sure 

each drive in the network has its unique address.



13

DC bus ripple too high

Check incoming supply phases are all present and balanced.



14

Input phase loss trip

Check incoming power supply phases are present and balanced.

 

15

Output Over Current

Check for short circuits on the motor and connection cable.

NOTE

 Following a trip, the drive cannot be immediately reset. A delay time 

is inbuilt, which allows the power components of the drive time to recover to 

avoid damage.



16

Faulty thermistor on heatsink



17

Internal memory fault (IO)

Press the stop key. If the fault persists, consult you supplier.

4 

18

4-20mA Signal Lost

Check the analog input connection(s).



19

Internal memory fault (DSP)

Press the stop key. If the fault persists, consult you supplier.



21

Motor PTC thermistor trip 

Connected motor thermistor over temperature, check wiring connections and 

motor.



22

Cooling Fan Fault (IP66 only)

Check / replace the cooling fan.



23

Drive internal temperature 

too high

Drive ambient temperature too high, check adequate cooling air is provided.

U

26

Output Fault

Indicates a fault on the output of the drive, such as one phase missing, motor 

phase currents not balanced. Check the motor and connections.

Summary of Contents for E3 Series

Page 1: ...Quick Start Guide AC Variable Speed Drive IP66 NEMA 4X 0 37kW 22kW 0 5HP 30HP 1 10V 480V 3 Phase input...

Page 2: ...tage 1 1 10 1 15 2 200 240 4 380 480 No Of Input Phases Output Current x 10 2 PREPARE Prepare the Mounting Location The drive must be mounted in a vertical position only Installation should be on a su...

Page 3: ...Mounting Clearance Drive Size X Above Below Y Either Side mm in mm in All Frame Sizes 200 7 87 10 0 39 NOTE Typical drive heat losses are approximately 3 of operating load conditions Above are guideli...

Page 4: ...egulations Maximum dimensions are given in the Rating Tables section of this Quick Start Guide Install the Power Wiring Single phase supply 3 phase supply L1 L3 EMC L2 N U V W 1 2 3 4 5 6 7 8 9 10 11...

Page 5: ...uide For Canadian installations transient surge suppression must be installed on the line side of this equipment and shall be rated 480Volt phase to ground 480 Volt phase to phase suitable for over vo...

Page 6: ...tch FWD T1 T2 External User Switches VFD Control Terminals 24V DC OR Run Forward P 64 3 DI1 T2 AND Switch FWD OR T2 AND Switch REV T1 T2 External User Switches VFD Control Terminals 24V DC AND Run For...

Page 7: ...rpose Function 1 24VDC 100mA Output 24 VDC Output 2 DI1 Digital Input 1 Function defined by P 12 P 15 See below for further info 3 DI2 Digital Input 2 4 DI3 Digital Input 3 AI2 Analog Input 2 5 10VDC...

Page 8: ...t 2 e g 0 10 Volt 4 20mA Example Connection Diagrams The diagrams below provide an overview of the functions of each terminal macro function and a simplified connection diagram for each Diagram 1 Diag...

Page 9: ...ART the drive in the reverse direction NC STOP Input must be maintained FAST STOP P 24 When both inputs are momentarily active simultaneously the drive stops using Fast Stop Ramp Time P 24 FAST STOP P...

Page 10: ...AI1 3 FAST STOP P 24 8 STOP RUN FWD REV DI3 DI4 PR 2 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 9 STOP START FWD STOP START REV DI3 DI4 PR 2 FAST STOP P 24 0 0 P 20 1 0 P 21 0 1 P 22 1 1 P 23 10 NO START ST...

Page 11: ...d once for each rising edge The step of each speed change is defined by the absolute value of Pre set Speed 1 P 20 Speed change only happens during normal running condition no stop command etc Digital...

Page 12: ...Fire Mode AI1 PI FB 1 17 STOP RUN P 21 REF P 23 REF Fire Mode AI1 PI FB 1 18 STOP RUN AI1 REF PI REF Fire Mode AI1 PI FB 1 2 9 10 11 12 13 Behavior as per setting 0 NOTE P1 Setpoint source is selecte...

Page 13: ...e Navigate key for 1 second The display will show the motor power kW If P 10 0 pressing the Navigate key for 1 second will display the motor speed RPM Changing Parameters Press and hold the Navigate k...

Page 14: ...of zero all speed related parameters are displayed in Hz Entering the value from the motor nameplate enables the slip compensation function and the drive display will also now show motor speed in RPM...

Page 15: ...utput Power 1 1 Load Current P 30 Start Restart Fire Mode Configuration Index 1 Start Mode Auto Restart N A Edge r Following Power on or reset the drive will not start if Digital Input 1 remains close...

Page 16: ...gnal trip on loss r 20 4 External 20 4mA signal ptc th Motor thermistor P 48 Standby Mode Timer 0 0 25 0 0 0 s P 49 PI Control Wake Up Error Level 0 0 100 0 5 0 P 50 User Output Relay Hysteresis 0 0 1...

Page 17: ...ps can be followed Carry out an Autotune o This requires Advanced Parameter Access P 14 P 37 100 Default 201 o After the correct nameplate information is entered from the motor the drive can additiona...

Page 18: ...9 2 25 25 8 8 10 5 50 3 4 5 29 2 40 40 8 8 15 3 25 200 240 10 V 3 Phase Input 3 Phase Output 1 0 37 0 5 3 4 6 6 8 8 2 3 1 0 75 1 5 6 10 10 8 8 4 3 1 1 5 2 8 9 16 15 8 8 7 2 1 5 2 8 9 16 15 8 8 7 100 2...

Page 19: ...to circulate around the drive 09 Under temperature The drive temperature is below the minimum limit and must be increased to operate the drive 10 Factory Default parameters loaded 1 1 External trip E...

Page 20: ...and completely homogeneous systems integration for all Bardac AC and DC drive models drive web smart programmmable controllers flexible i o and savvyPanel industrial touch screens Easily build a compl...

Page 21: ...ting started Get smart see the training videos at https driveweb com training videos Get a speedy model dw228 low cost online now from www AutomationThings com plug your speedy into the drive I O I po...

Page 22: ...p parameters For example click on the Motor Control function block to see the associated parameters and their state or value Click on a parameter to change its value IMPORTANT Your changes take place...

Page 23: ...r into a savvyPanel HMI display Drag and drop any parameter onto system parameter to make a connection Set the parameters monitor the drive state as if you were setting through the drive display and k...

Page 24: ...www driveweb com for training videos and support Once you have a drive web speedy or smarty connected to your drive you can start to build smart control systems using intuitive graphical function blo...

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