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Manual 2100-526H
Page 

7 of 24

SHIPPING DAMAGE

Upon receipt of equipment, the carton should be 
checked for external signs of shipping damage.  If 
damage is found, the receiving party must contact 
the last carrier immediately, preferably in writing, 
requesting inspection by the carrier’s agent.

GENERAL

The equipment covered in this manual is to be installed 
by trained, experienced service and installation 
technicians.

The refrigerant system is completely assembled and 
charged.  All internal wiring is complete.

The unit is designed for use with or without duct work.  
Flanges are provided for attaching the supply and 
return ducts.

These instructions explain the recommended method 
to install the air cooled self-contained unit and the 
electrical wiring connections to the unit.

These instructions and any instructions packaged with 
any separate equipment required to make up the entire 
air conditioning system should be carefully read before 
beginning the installation.  Note particularly “Starting 
Procedure” and any tags and/or labels attached to the 
equipment.

While these instructions are intended as a general 
recommended guide, they do not supersede any 
national and/or local codes in any way.  Authorities 
having jurisdiction should be consulted before the 
installation is made.  See page 3 for information on 
codes and standards.

Size of unit for a proposed installation should be based 
on heat loss calculation made according to methods of 
Air Conditioning Contractors of America (ACCA).  The 
air duct should be installed in accordance with the 
Standards of the National Fire Protection Association 
for the Installation of Air Conditioning and Ventilating 
Systems of Other Than Residence Type, NFPA No. 
90A, and Residence Type Warm Air Heating and Air 
Conditioning Systems, NFPA No. 90B.  Where local 
regulations are at a variance with instructions, installer 
should adhere to local codes.

DUCT WORK

All duct work, supply and return, must be properly sized 
for the design airflow requirement of the equipment.  
Air Conditioning Contractors of America (ACCA) is 
an excellent guide to proper sizing.  All duct work or 
portions thereof not in the conditioned space should be 
properly insulated in order to both conserve energy and 
prevent condensation or moisture damage.

Refer to Table 10 for maximum static pressure available 
for duct design.

Design the duct work according to methods given by 
the Air Conditioning Contractors of America (ACCA).  
When duct runs through unheated spaces, it should be 
insulated with a minimum of 1-inch of insulation.  Use 
insulation with a vapor barrier on the outside of the 
insulation.  Flexible joints should be used to connect the 
duct work to the equipment in order to keep the noise 
transmission to a minimum.

A 1/4 inch clearance to combustible material for the 
first three feet of duct attached to the outlet air frame is 
required.  See Wall Mounting Instructions and Figures 3 
and 4 for further details.

Ducts through the walls must be insulated and all joints 
taped or sealed to prevent air or moisture entering the 
wall cavity.

Any grille that meets the 5/8 inch louver criteria, may 
be used.  It is recommended that Bard Return Air 
Grille Kit RG-5 or RFG-5 be installed when no return 
duct is used.  Contact distributor or factory for ordering 
information.  If using a return air filter grille, filters 
must be of sufficient size to allow a maximum velocity 
of 400 fpm. 

NOTE:  If no return air duct is used, applicable  

  installation codes may limit this cabinet to  

  installation only in a single story structure.

FILTERS

A 2-inch pleated filter is supplied with each unit.  The 
filter slides into position making it easy to service.  This 
filter can be serviced from the outside by removing 
the filter access panel.  The internal filter brackets are 
adjustable to accommodate the 1-inch filter by bending 
up the tabs to allow spacing for the 1-inch filters.

CONDENSATE DRAIN

A plastic drain hose extends from the drain pan at 
the top of the unit down to the unit base.  There are 
openings in the unit base for the drain hose to pass 
through.  In the event the drain hose is connected to 
a drain system of some type, it must be an open or 
vented type system to assure proper drainage.

         CAUTION

                  

Some installations may not require any return 

air duct.  A return air grille is required with 

installations not requiring a return air duct. 

The spacing between louvers on the grille 

shall not be larger than 5/8 inches.                     

Summary of Contents for THE WALL-MOUNT WA3S3-A

Page 1: ...NSTRUCTIONS WA3S3 A WA3S3 B WA3S3 C WA4S3 A WA4S3 B WA4S3 C WA5S3 A WA5S3 B WA5S3 C WL3S2 A WL3S2 B WL3S2 C WL4S2 A WL4S2 B WL4S2 C WL5S2 A WL5S2 B WL5S2 C Bard Manufacturing Company Inc Bryan Ohio 43...

Page 2: ...3 General 13 Topping Off System Charge 13 Safety Practices 13 Important Installer Note 14 Crankcase Heaters 14 High and Low Pressure Switch 14 Three Phase Scroll Compressor Start Up Information 14 Ser...

Page 3: ...d Manual N Summer Air Conditioning Low Pressure Low Velocity ACCA Manual D or Duct System Design for Winter Manual Q and Summer Air Conditioning For more information contact these publishers ACCA Air...

Page 4: ...in 480V units only VOLTS PHASE A 230 208 1 B 230 208 60 3 C 460 60 3 KW 0Z No KW w Circuit Breaker or Pull Disconnect 05 5 KW 06 6 KW 08 8 KW 09 9 KW 10 10 KW 15 15 KW 20 20 KW VENTILATION OPTIONS B...

Page 5: ...scale I A C K 2 13 H J 2 63 9 06 P M L O E 44 W 5 75 F G R S S S S S T D Return Air Opening MIS 2488 B Drain Inlet Air Air Outlet Front View Side View Cond 1 Back View Condenser Bracket Installation B...

Page 6: ...1 1 28 29 38 56 40 40 40 60 10 10 8 6 10 10 10 10 WA L4S C0Z C06 C09 C15 460 3 1 1 1 1 15 16 21 30 20 20 25 30 12 12 10 10 12 12 10 10 WA L5S A0Z A05 A08 A10 A15 A20 230 208 1 1 1 1 1 or 2 1 or 2 1 or...

Page 7: ...ons thereof not in the conditioned space should be properly insulated in order to both conserve energy and prevent condensation or moisture damage Refer to Table 10 for maximum static pressure availab...

Page 8: ...ting rigidity the return air and supply air frames or collars can be drilled and screwed or welded to the structural wall itself depending upon wall construction Be sure to observe required clearance...

Page 9: ...nded that a bead of silicone caulking be placed behind the side mounting flanges and under the top flashing at the time of installation B 16 16 16 16 16 1 7 8 6 1 2 6 1 2 2 1 8 7 8 1 3 4 Typ 4 Typ 6 1...

Page 10: ...IR MIS 548 A SIDE VIEW I A C K E 1 000 B 1 000 SUPPLY DUCT OVER FRAME INTERIOR FINISHED WALL ALL AROUND DUCT FRAMING MATERIAL EXTERIOR FINISH WALL OPENING FOR ACTUAL DIMENSIONS 2 x 4 S 2 x 6 S OR STRU...

Page 11: ...WALL OPENING W GRILLE SUPPLY DUCT MAYBE LOCATED IN AN ATTIC OR BELOW CEILING RAFTERS AS SHOWN CEILING RAIN RETURN AIR SLEEVE WALL SUPPLY AIR DUCT RAFTERS RAFTERS RETURN AIR OPENING W GRILLE RAIN FALSE...

Page 12: ...CE Part Number Predominate Features 8403 060 1120 445 3 stage Cool 3 stage Heat Programmable Non Programmable Electronic HP or Conventional Auto or Manual changeover 8403 058 TH5220D1151 2 stage Cool...

Page 13: ...rigerant composition during multiple leaks and recharges R 410A refrigerant is close to being an azeotropic blend it behaves like a pure compound or single component refrigerant The remaining refriger...

Page 14: ...he Phase Monitor section later in this manual Verification of proper rotation must be made any time a compressor is change or rewired If improper rotation is corrected at this time there will be no ne...

Page 15: ...ng When the delay on make is complete and the high pressure and low pressure switches are closed the compressor contactor is energized Upon shutdown the delay or break timer starts and prevents restar...

Page 16: ...erve whether unit is operating in high cool or low cool when utilizing the charts This unit employs high flow Coremax valves instead of the typical Shrader type valves WARNING Do NOT use a Schrader va...

Page 17: ...another click as the solenoid returns to its original position 3 If clicks can t be heard shut off power and remove the control circuit molded plug from the compressor and measure the solenoid coil re...

Page 18: ...h this refrigerant charge quantity The following pressure tables show nominal pressures for the units Since many installation specific situations can affect the pressure readings this information shou...

Page 19: ...465 146 492 148 519 85 DB 72 WB Low Side High Side 137 216 139 237 140 258 141 279 142 300 143 321 146 346 148 370 151 395 153 419 155 447 157 474 158 502 160 529 LOW CAPAPACITY COOLING AIR TEMPERATU...

Page 20: ...it s air noise cabinet duct or motor noise interview customer if necessary Air noise High static creating high blower speed Is airflow set properly Does removing filter cause blower to slow down Check...

Page 21: ...g and press it into the socket until it latches A SLIGHT CLICK WILL BE HEARD WHEN PROPERLY INSERTED Finish installing the replacement control per one of the three following paragraphs 8a 8b or 8c 8a I...

Page 22: ...at Will occur automatically with a call for W1 signal from thermostat Will occur automatically with a call for W2 or Emergency Heat signal from thermostat TABLE 9 INDOOR BLOWER PERFORMANCE Model Rated...

Page 23: ...er Package X EHWA5S A15 Heater Package X EHWA5S A20 Heater Package X EHWA3S B06 Heater Package X EHWA5S B06 Heater Package X X EHWA5S B09 Heater Package X X X EHWA5S B15 Heater Package X X X EHWA5S C0...

Page 24: ...r Package X EHWA5S A15L Heater Package X EHWA5S A20L Heater Package X EHWA3S B06L Heater Package X EHWA5S B06L Heater Package X X EHWA5S B09L Heater Package X X X EHWA5S B15L Heater Package X X X EHWA...

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