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!

Only use the regulator and hose assembly supplied with
your gas grill. Replacement regulators and hose assem-
blies must be those specified by manufacture.

!

Have your LP gas tank filled by a reputable propane gas
dealer and visually inspected and re-qualified at each fill-
ing.

!

Never fill the gas tank beyond 80% full. Have your
propane gas dealer check the release valve after every fill-
ing to ensure that it remains free of defects.

!

Always keep LP gas tanks in an upright position.

!

Do not store (or use) gasoline or other flammable vapors
and liquids in the vicinity of this gas grill.

!

An LP gas tank that is not connected for use must NOT be
stored on bottom shelf or in the vicinity of this or any other
gas grill.

!

Do not subject the LP gas tank to excessive heat.

!

Never

store an LP gas tank indoors. If you store your gas

grill in the garage or other indoor location, 

always

discon-

nect the LP gas tank first and store it safely outside and
out of reach of children.

!

LP gas tanks must be stored outdoors in a well-ventilated
area. Disconnected LP gas tanks must not be stored in a
building, garage or any other enclosed area.

!

When your gas grill is not in use the gas must be turned
off at the LP gas tank.

!

The regulator and hose assembly must be inspected
before each use of the grill. If there is excessive abrasion
or wear or if the hose is cut, it must be replaced prior to
the grill being used again.

!

Keep the gas regulator hose away from hot grill surfaces
and dripping grease. Avoid unnecessary twisting of hose.
Visually inspect hose prior to each use for cuts, cracks,
excessive wear or other damage. If the hose appears
damaged do not use the gas grill. Call our service center
at 

1-800-752-3085

.

!

Never

light your gas grill with the lid closed or before

checking to insure the burner tubes are fully seated over
the gas valve orifices.

!

Never

allow children to operate your grill. Do not allow

children to play near your grill.

n

WARNING

A strong gas smell, or the hissing sound of gas indicates a
serious problem with your gas grill or the LP gas tank. Failure
to immediately follow the steps listed below could result in a
fire or explosion that could cause serious bodily injury, death,
or property damage.

!

Shut off gas supply to the grill.

!

Turn the Control Knobs to the 

OFF

position.

!

Open grill lid.

!

Get away from the LP gas tank.

!

Do not try to fix the problem yourself..

!

If odor continues or you have a fire you cannot extinguish,
call your fire department.

Do not call near the LP gas tank because your telephone is
an electrical device and could create a spark resulting in fire
and/or explosion.

NOTE: 

The normal flow of gas through the regulator and

hose assembly can create a humming noise. A low volume of
noise is perfectly normal and will not interfere with operation
of the grill. If humming noise is loud and excessive you may
need to purge air from the gas line or reset the regulator
excess gas flow device. This purging procedure should be
done every time a new LP gas tank is connected to your grill.
For help call the Customer Service Helpline for assistance.

The barbecue must be isolated from the gas supply pip-

ing system by closing its individual manual shut-off valve dur-
ing any pressure testing of the gas supply piping system at
test pressures 

equal to or less than

½ psi (3.5 kPa)

The units are supplied from the factory equipped for use

with natural gas and includes a natural gas regulator. If oper-
ation with propane gas is desired, simply follow the instruc-
tions found on 

page 4

of this manual.  In addition, a 

propane

gas regulator MUST

be installed in the gas supply line from

the propane gas tank.

Please remember to check all gas connections for leaks

after the piping is completed.  Follow the procedure found on

page 1

, under the heading 

"CAUTION: LEAK CHECKING."

CAUTION: ELECTRICAL WARNING

If your grill incorporates electrical components they must

be installed in accordance with local codes or in the absence
of local codes, with the 

National Electrical Code,

ANSI/NFPA No.70-1987

.

The electric cord for the optional rotisserie motor is

equipped with a three-prong 115v plug, and must be used
with a grounded outlet. If it is not designed for a three wire
plug, you must obtain an adapter and properly ground it
before using the rotisserie.  Do not cut or remove the ground-
ing prong from the plug.

KEEP ANY ELECTRICAL SUPPLY CORD AND THE FUEL

SUPPLY HOSE AWAY FROM ANY HEATED SURFACE.

Failure to comply with these instructions may result in
serious bodily injury.

The LP gas pressure regulator and hose assembly sup-

plied with this unit must be used without alteration. If this
assembly needs to be replaced, use only the type specified by
Barbeques Galore for this appliance.

When connecting the LP gas regulator to the supply cylin-

der, please remember that the threaded fittings on the  QCC-1
valve tightens clockwise (

Figure 1

). This connection must be

tightened fully to prevent leakage.

I)

If your Propane tank should ever require repainting use a
light colored paint to allow heat reflection.  Never use a
dark color to repaint the Propane tank.

- 2 -

Summary of Contents for Turbo STS

Page 1: ...se only All barbecues are not intended for commercial use Read this Owner s Manual carefully and be sure your gas grill is properly assem bled installed and maintained Failure to follow these instructions could result in serious bodily injury and or property dam age This gas grill is intended for outdoor use only and is not intended to be installed in or on recreational vehicles or boats Note to I...

Page 2: ......

Page 3: ...FORMATION The installation of your Gas grill must meet all local codes and or gas utility requirements or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 CAUTION LEAK CHECKING Check all gas connections with a soap solution to be sure they are tight and leakproof To make soap solution mix one part water with one part liquid detergent With heat control knobs at OFF position...

Page 4: ...l your fire department Do not call near the LP gas tank because your telephone is an electrical device and could create a spark resulting in fire and or explosion NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may ne...

Page 5: ...r replace such part without charge Parts returned to Barbeques Galore must be sent freight prepaid to Barbeques Galore Inc Customer service center 3355 East Cedar Suite B Ontario CA 91761 or to the nearest Barbeques Galore Store Barbeques Galore will return parts to the purchaser freight or postage prepaid The LP tank manufacturer is solely responsible for the materials workmanship and performance...

Page 6: ... Natural Gas Orifices 3b Locate the Propane Gas Orifices and install them into the barbecue as shown in Figure 3a 3c Place the new Propane Rating Label over the existing label on the right hand side of the barbecue frame 3d Connect the barbecue to an appropriate regulated Propane Gas supply The Natural Gas orifice has a substantially larger hole size than the Propane orifice and is easily distingu...

Page 7: ... into the slots on the four corners of the barbecue frame see Figure 4 7 Note Prior to installing burners check to make sure Air Adjustment Bolt on the side of each burner is screwed all the way in and secured with locking nut Place burners into barbecue as shown in Figure 5 The open end of the burner has to be installed over stem of valve and then the rear of the burner is then lowered down onto ...

Page 8: ...surfaces Use handles or knobs 3 To protect against electrical shock do not immerse cord or plug in water or other liquid 4 Close supervision is necessary when appliance is used by or near children 5 Unplug from outlet when not in use and before cleaning Allow to cool before putting on or taking off parts 6 Do not operate any appliance with a damaged cord or plug or after the appliance malfunctions...

Page 9: ...t Collar 8 rests in slot on Support Bracket 5 Figure 10 Make sure long end of collar sticks out of the barbecue Secure position and tighten Thumbscrew 9 7 Position counterbalance weight upwards so as to counter act opposing weight Tighten Counterbalance by tighten ing Handle and Key Washer 8 Ensure that all Bolts are tightened securely NOTE Cooking Grates are removed from Barbecue for all Rotisser...

Page 10: ...king surface to sear your steak to perfection It may be necessary to remove grills if the rotisserie is used to gain greater depth Figure 11 12 Sear Burner C4BSSTR models only The direct heat of these burners sear the juices of the food Grease drippings vaporize back into the food keeping it moist These burners do not require ceramic flame tamer assemblies just the Cooking Grids directly above the...

Page 11: ...ee Figure 14 Lighting Your Grill by Match To light your gas grill by match open the lid and light a match Place lit match on Match Holder as shown in Figure 15 Turn the right main burner control knob to the High setting to release the gas while holding the lit match on the Match Holder near the Main Burner The burner should light within 5 seconds If it fails to light turn the valve off and wait 5 ...

Page 12: ...s are removed to allow for the swing of the rotisserie A basting pan is placed under the rotis area on top of the radiants to catch the drippings Prior to lighting barbecue remove the Ceramic Briquettes on the Flame Tamer Trays that lie directly underneath the meat so that the drip pan rests directly on the empty Flame Tamer Trays Figure 17 Pan can be emptied with a bulb baster To mount the meat o...

Page 13: ...lt tends to draw the natural mois ture out of food causing it to dry out Other spices including pepper and garlic may be freely applied Smoke Cooking Smoke cooking is an exceptionally slow method of cooking in which a flavoring source is added to the Ceramic Briquettes in order to impart its own delectable flavor to the meal for a deep smoke flavor Soak a flavoring source such as hickory chips gre...

Page 14: ...ghly using a stiff wire brush Make sure every port hole is open If the holes are obstructed they may be cleaned using a 32 drill bit 1160 diameter or small open paper clip Use a fine tooth hacksaw blade or sharp knife to clean out cross over slot on bottom of burner Visually check the inside of the Burner by using a flash light to verify there are no internal blockages or spider webs Use a Venturi...

Page 15: ...etting LP gas is hotter and the lower setting may be generally preferred Cover the barbecue when not in use Use a mitt or glove when opening BBQ lid or turning off Propane tank valve after use DON T Install grill closer than 14 on the sides or 16 on the back to any combustible construction Attempt any adjustment of the regulator it has been preset and tested Allow the LP tank to lie on its side Ke...

Page 16: ...igure 25 1 2 NPT Female Gas Inlet Rear of BBQ Deluxe Stainless Steel Turbo Overall Dimensions Specs Install adapter between elbow fitting and manifold to ensure elbow faces 90 downwards once installed 4 Burner Rotis Figure 22 14 27 3 4 24 3 16 2 3 4 33 3 4 30 3 16 21 3 4 8 3 4 33 5 16 21 3 4 19 3 4 30 3 16 33 3 4 21 3 4 ...

Page 17: ...ing during tank installation An approved rubber gas hose is then con nected to the LPG tank CSA Approved Propane Regulator not supplied Propane Installation QCC 1 Quick Connect Coupling OPD Overfill Protection Device required not included nWARNING Vapors from products containing Chlorine and other caustic chemicals can cause Stainless Steel flexible connectors to corrode THESE PRODUCTS SHOULD NOT ...

Page 18: ... lower ground level vents 20 sq in minimum each MUST BE PROVIDED for combustion air on both sides of built in con struction Please ask a Barbeques Galore associate for full details Figure 27 Louvers on BARBECUE must remain unobstructed to allow for combustion air AGA Approved Natural Gas Regulator Gas Supply 1 2 Stainless Flexline Close Nipple Outer lips of barbe cue rests on edges Non combustible...

Page 19: ... 33 Hood Buffer 162772 2 162772 2 162772 2 Orifice for Main Burner NG 315697 3 315697 4 315697 4 Orifice for Main Burner LP 299503 3 299503 4 299503 4 Orifice for Rear Burner NG 315705 1 Orifice for Rear Burner LP 288167 1 36 Gas Valve Sear Main Burner 330561 2 Orifice for Sear Main Burner NG 330530 2 Orifice for Sear Main Burner LP 330548 2 37A Sear Burner Electrode 330654 2 TURBO STS CART ITEM D...

Page 20: ...Figure 28 Exploded Parts Diagram 3 Burner Standard C3BSST 18 9 13 1 32 33 29 2 3 4 15 5 17 16 25 28 28 7 13 26 9 30 6 27 12 34 66 ...

Page 21: ... 19 Figure 29 Exploded Parts Diagram 4 Burner Standard C4BSST 3 32 29 2 1 4 7 17 16 13 5 6 26 14 12 30 9 13 34 9 66 28 25 27 ...

Page 22: ...Rotisserie Burner C4BSSTRP N 20 Figure 30 3 32 29 2 1 4 7 19 17 16 66 13 5 21 20 31 23 22 6 26 14 12 30 27 11 10 9 18 25 28 36 13 34 37 37A 11 10 9 36 35 24 Rotisserie Burner Control Valve Main Burner Control Valve Sear Burner Control Valve ...

Page 23: ...Figure 31 53 43 45 46 47 59 60 61 62 63 64 65 56 48 58 41 42 38 44 39 55 8 51 52 54 57 49 50 40 21 Exploded Parts Diagram 3 Burner Cart C3BSSTC 4 Burner Cart C4BSSTC ...

Page 24: ...Barbeques Galore z 949 597 2400 z 10 Orchard Road Suite 200 z Lake Forest CA 92630 ...

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