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1 Product Description

Imager-based barcode reader with superior decoding capability in a compact housing

• Powerful decoding capability to read even difficult 1D and 2D codes
• Ultra-compact metal housing for industrial environments
• Quick configuration with push buttons or software interface
• Available in multiple resolutions and with USB or Ethernet

communications

• Integrated LED lighting and easy focus adjustment in one package for

maximum application flexibility

• Green "good-read" feedback spotlight and beeper for easy monitoring
• Embedded webserver interface for monitoring images and statistics over

any network

WARNING: Not To Be Used for Personnel Protection

Never use this device as a sensing device for personnel protection. Doing so could lead to serious injury

or death. This device does not include the self-checking redundant circuitry necessary to allow its use in

personnel safety applications. A sensor failure or malfunction can cause either an energized or de-

energized sensor output condition.

1.1 Models

Table 1: ABR 3000 Models

Model

Resolution

Lens

Lighting

Options

Communications

Codes

ABR3009-WSU2

WVGA

(752 × 480

pixels)

9 mm, manual focus

White

Standard

Serial/USB

1D and 2D

ABR3009-WSE2

Serial/Ethernet

1D and 2D

ABR3009-WSU1

Serial/USB

1D

ABR3009-WSE1

Serial/Ethernet

1D

ABR3106-WSU2

1.2 MP

(1280 × 960

pixels)

6 mm, manual focus

Serial/USB

1D and 2D

ABR3106-WSE2

Serial/Ethernet

1D and 2D

ABR3106-WSU1

Serial/USB

1D

ABR3106-WSE1

Serial/Ethernet

1D

ABR3106-WPU2

Polarized

Serial/USB

1D and 2D

ABR3106-WPE2

Serial/Ethernet

1D and 2D

1.2 Laser Description and Safety Information

All ABR 3000 contain one aiming laser source used to position the reader. Disconnect the power supply when opening the

device during maintenance or installation to avoid exposure to hazardous laser light. The laser beam can be switched on or

off through a software command.
These products conform to the applicable requirements of IEC 60825-1 and comply with 21 CFR 1040.10 except for

deviations pursuant to Laser Notice N° 50, date June 24, 2007. This product is classified as a Class 1 M laser product

according to IEC 60825-1 regulations.

CAUTION: Use of controls or adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure. Do not attempt to disassemble this sensor for repair.
A defective unit must be returned to the manufacturer.

ABR 3000 Series Barcode Reader

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www.bannerengineering.com - Tel: + 1 888 373 6767

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Summary of Contents for ABR 3000 series

Page 1: ...ABR 3000 Series Barcode Reader Instruction Manual Original Instructions 207637 Rev A 28 January 2019 Banner Engineering Corp All rights reserved 207637 ...

Page 2: ...rnet Interface 20 3 8 TCNM ACBB1 Electrical Connections 20 3 8 1 Power Supply 21 3 8 2 Main Serial Interface 21 3 8 3 User Interface Serial Host 22 3 8 4 Inputs 22 3 8 5 Outputs 25 4 Smart Teach Interface 28 4 1 Test Mode 28 4 2 Focus Aiming 29 4 3 Setup 29 4 4 Learn 30 5 Getting Started 31 5 1 Install Barcode Manager 31 5 1 1 Connect to Barcode Manager 31 5 2 Ethernet Device Discovery 31 5 3 USB ...

Page 3: ...MP Models 72 9 3 Reading Diagrams 72 9 3 1 ABR3009 xxxx WVGA Models 1D Codes 73 9 3 2 ABR3009 xxxx WVGA Models 2D Codes 77 9 3 3 ABR3106 WSxx 1 2 MP Models 1D Codes 80 9 3 4 ABR3106 WSxx 1 2 MP Models 2D Codes 85 9 3 5 ABR3106 WPxx 1 2 MP Polarzied Models 1D Codes 88 9 3 6 ABR3106 WPxx 1 2 MP Polarized Models 2D Codes 91 9 4 Maximum Line Speed and Exposure Calculations 93 10 PPI Pixels Per Inch Se...

Page 4: ...0 pixels 9 mm manual focus White Standard Serial USB 1D and 2D ABR3009 WSE2 Serial Ethernet 1D and 2D ABR3009 WSU1 Serial USB 1D ABR3009 WSE1 Serial Ethernet 1D ABR3106 WSU2 1 2 MP 1280 960 pixels 6 mm manual focus Serial USB 1D and 2D ABR3106 WSE2 Serial Ethernet 1D and 2D ABR3106 WSU1 Serial USB 1D ABR3106 WSE1 Serial Ethernet 1D ABR3106 WPU2 Polarized Serial USB 1D and 2D ABR3106 WPE2 Serial Et...

Page 5: ...Amber Reading in progress Do not trigger a new reading attempt until the current attempt finishes 6 COM Test Amber Active result output transmission on the Main serial or USB ports 7 STATUS Red No read result During the reader startup all of the LEDs turn on for one second See Smart Teach Interface on page 28 for the colors and meanings of the five LEDs when the reader is in Smart Teach mode 1 3 2...

Page 6: ... 117 4 1 with cable Serial and Ethernet 200 7 1 with cable Operating Conditions Operating Temperature 0 C to 45 C 32 F to 113 F Storage Temperature 20 C to 70 C 4 F to 158 F 90 maximum relative humidity non condensing Vibration Resistance EN 60068 2 6 14 mm at 2 to 10 Hz 1 5 mm at 13 to 55 Hz 2 a a 70 to 500 Hz 2 hours on each axis Shock Resistance EN 60068 2 27 30 g 11 ms 3 shocks up and 3 down o...

Page 7: ...age Permanent memory Flash Barcode Types 1 D and stacked 2 D POSTAL PDF417 Standard and Micro PDF417 Code 128 GS1 128 Code 39 Standard and Full ASCII Code 32 MSI Standard 2 of 5 Matrix 2 of 5 Interleaved 2 of 5 Codabar Code 93 Pharmacode EAN 8 13 UPC A E including Addon 2 and Addon 5 GS1 DataBar Family Composite Symbologies Data Matrix ECC 200 Standard GS1 and Direct Marking QR Code Standard and D...

Page 8: ...Figure 5 Overall Dimensions of ABR 3000 Ethernet Models Figure 6 Overall Dimensions of ABR 3000 USB Models ABR 3000 Series Barcode Reader 8 www bannerengineering com Tel 1 888 373 6767 ...

Page 9: ... 45 38 mm 1 5 in 30 mm to 80 mm 1 2 in to 3 1 in 25 mm to 70 mm 1 0 in to 2 8 in 70 56 mm 2 2 in 60 mm to 125 mm 2 4 in to 4 9 in 45 mm to 100 mm 1 8 in to 3 9 in 125 95 mm 3 7 in 95 mm to 155 mm 3 7 in to 6 1 in 65 mm to 120 mm 2 6 in to 4 7 in Table 3 1 2 MP Models Focus Position mm Horizontal Field of View Reading Range Depth of Field 1D 2D 45 52 mm 2 0 in 25 mm to 90 mm 1 0 in to 3 5 in 30 mm ...

Page 10: ...ng the Skew angle The Pitch Skew and Tilt angles are represented in the following figure No Pitch Tilt or Skew Pitch minimize Skew assure at least 10º Tilt any angle inside FOV Figure 7 Code Reading Orientation Pitch Tilt and Skew Angles Use the follow the suggestions for the best orientation Position the reader to avoid the direct reflection of the light emitted by the ABR reader It is best to us...

Page 11: ...20 Important When using a TCNM ACBB1 with an ABR 3000 The Input setting Line Type must be set to PNP The Trigger and Input 2 indicator LED s are not functional in the TCNM ACBB1 box Any input signals to the TCNM ACBB1 must be PNP current sourcing signals Important ABR 3000 readers do not have auxiliary serial interfaces Therefore neither data monitoring nor device configuration can be performed th...

Page 12: ...00 reader and the I O devices To connect the system in a Serial point to point configuration using a connection box you need the hardware indicated in Figure 13 on page 13 In this layout the data is transmitted to the Host from the ABR main serial interface ABR power and I O device connections take place through the TCNM ACBB1 connection box using the MQDEC 1703SS DB25 accessory cable If a connect...

Page 13: ...pass through input channel and sent to a Host on a different output channel STP M12D 4xx MQDEC 1703SS DB25 1 Alone Alone Alone 2 3 Phase Mode Continuous Mode External Trigger Host Switch Power 1 Ethernet TCP IP Server 1 2 Ethernet TCP IP Server 2 3 Main Serial Interface RS232 or RS422 Full Duplex 4 Aux Serial Interface RS232 Pass Through Input channel Output channel TCNM ACBB1 Figure 14 Pass Throu...

Page 14: ...o supply 500 mA to each port Host ABR MQDEC 1703SS USB MQDEC 1703SS USB MQDEC 1703SS USB USB Hub Figure 16 USB Layout to Hub 3 7 Connector Descriptions The connector pinouts and notes given in this section are for typical cabling applications 3 7 1 Power Communications and I O Connector The ABR reader is equipped with an M12 17 pin male connector for connection to the power supply serial interface...

Page 15: ...ing cable MQDEC 1703SS DB25 and for wiring details see TCNM ACBB1 Electrical Connections on page 20 For Ethernet models use Cat 5e or superior M12 D code cables such as STP M12D 4xx To meet EMC requirements Connect the reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm Conect pin Earth of the TCNM ACBB1 connection box to a good earth ground 7 If using the ...

Page 16: ...ing Outputs 2 NPN PNP Push Pull software selectable reverse polarity and short circuit protected outputs available 2 Opto isolated outputs instead if using TCNM ACBB1 see Outputs on page 25 for specifications Maximum Current 100 mA maximum continuous or 145 mA pulsed Output Saturation Voltage in PNP or NPN mode 1 7 V at 100 mA Maximum load device voltage drop in NPN mode 30 V The pinout is the fol...

Page 17: ...ice Reference Output 2 Device Figure 18 PNP Output Connection Power to Output device Output device Reference Output 1 Device Output Signal Power to Output device Output device Reference Output 2 Device Output Signal Figure 19 NPN Output Connection ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 17 ...

Page 18: ... 1 BN 2 BU 3 WH 4 GN 5 PK 6 YE 7 BK 8 GY 9 RD 10 VT 11 GY PK 12 RD BU 13 WH GN 14 BN GN 15 WH YE 16 YE BN 17 WH GY ABR3000 Input Power Supply This is a typical example Applications may vary Input and Output Line Types set to PNP in Barcode Manager If using RS 422 but not using RX and RX connect these two to V dc or Ground Load Load 5 30V dc 4 30V dc Figure 20 PNP Inputs and Outputs ABR 3000 Series...

Page 19: ... ABR3000 This is a typical example Applications may vary Input and Output Line Types set to NPN in Barcode Manager If using RS 422 but not using RX and RX connect these two to V dc or Ground Load Load 5 30V dc Figure 21 NPN Inputs and Outputs 3 7 5 Ethernet Connector A Standard M12 D Coded female connector is provided for the Ethernet connection This interface is IEEE 802 3 10 BaseT and IEEE 802 3...

Page 20: ...sub connector on the TCNM ACBB1 side Make system connections through one of the TCNM ACBB1 connection boxes because they offer the advantages of easy connection easy device replacement opto isolated outputs Outputs 1 and 2 and filtered reference signals Use this pinout only when the ABR is connected to the TCNM ACBB1 by means of the MQDEC 1703SS DB25 accessory cable When using a TCNM ACBB1 with an...

Page 21: ...tting the appropriate jumper in the TCNM ACBB1 connection box See p n 174477 TCNM ACBB1 Installation Manual available at www bannerengineering com for details 3 8 2 Main Serial Interface The signals relative to the following serial interface types are available on the TCNM ACBB1 spring clamp terminal blocks The main serial interface type and its parameters baud rate data bits etc can be defined by...

Page 22: ...4 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 3 8 4 Inputs There are two opto isolated polarity insensitive inputs available through the TCNM ACBB1 that require PNP input signals to use with an ABR 3000 Input 1 External Trigger and Input 2 a generic input The External Trigger can be used in One Shot Mode or in Phase Mode Its main functions are Acquisition trigger in O...

Page 23: ...ger and Input 2 indicator LED s are not functional in the TCNM ACBB1 box Any input signals to the TCNM ACBB1 must be PNP current sourcing signals External Trigger Input Connections Using ABR Power CAUTION Power from the Vdc GND spring clamps is available directly to the Input Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the TCNM ACBB1 Disconnect the powe...

Page 24: ...nsitive Power Reference Inputs Input 2 Connections Using ABR Power CAUTION Power from the Vdc GND spring clamps is available directly to the Input Device on the V V spring clamps and does not pass through the Power Switch ON OFF inside the TCNM ACBB1 Disconnect the power supply when working inside the TCNM ACBB1 Power to Input Device Input Input Device Signal Reference Input Device Figure 25 PNP I...

Page 25: ...ical features of the outputs are the following 2 opto isolated NPN or PNP reverse polarity and short circuit protected outputs available Maximum Current 40 mA maximum continuous or 130 mA pulsed Output Saturation Voltage in PNP or NPN mode 1 V at 10 mA Maximum load device voltage drop in NPN mode 30 V Power Dissipation 90mW maximum at 50 C 122 F ambient temperature By default Output 1 is associate...

Page 26: ...Output Signal Figure 28 NPN Open Collector Output Using ABR Power Output 1 and 2 Connections Using External Power CAUTION If output devices are powered externally separate from ABR power it is always advised to maintain the same voltage levels used for the ABR device Pulled up to External Output Device Power Output Signal Output 1 Device Pulled up to External Output Device Power Output Signal Outp...

Page 27: ...Open Collector Output Using External Power Output 3 is not opto isolated but can be assigned to the same events By default it is not assigned to any event Note For this output set the Line Type configuration parameter according to the hardware connection to the TCNM ACBB1 NPN PNP or Push Pull ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 27 ...

Page 28: ...Learn 3 Release the button to enter the specific mode After the button is pressed the cycle of LED activation is as follows Release button to exit Release button to enter Test mode Release button to enter Focus Aim mode Release button to enter Setup mode Release button to enter Learn mode Release button to exit cycle 4 1 Test Mode Test mode can be used to test the reading performance of the system...

Page 29: ... the code 8 mm to the left of the aiming system indicator as shown in the following figure FOV Figure 34 Aiming Mode Using the Red Crosshairs 6 Exit Aim mode by pressing the Smart Teach button once The aiming system turns off 4 3 Setup Once entered the imager automatically performs the Image Acquisition parameter calibration for the specific code presented to it 1 Enter Setup mode by pressing and ...

Page 30: ... is complete The Learn procedure ends when the Image Processing and Decoding parameters for a single code are successfully saved in the reader memory the Green Spot is activated the Learn LED stops blinking the ABR beeps once and exits Learn mode Note The PPI Pixels Per Inch Setup Chart cannot be used to set the Code 128 symbology even though the reader successfully reads the code Use the applicat...

Page 31: ...iscovery on page 31 USB Configuration USB Device Discovery on page 32 Serial Configuration16 Serial Device Discovery on page 33 5 2 Ethernet Device Discovery The following configuration procedure assumes that a laptop computer running Barcode Manager is connected to a factory default reader through the Ethernet port The Barcode Manager user interface opens and displays a list of all the devices be...

Page 32: ...aligning its IP Address to the network The network administrator should provide valid LAN address es b Click the device wrench icon to open the Device Environment Configuration window c Change the Ethernet Settings IP Address Subnet Mask Gateway Address etc according to the network requirements d Click OK 3 In Barcode Manager click Find Devices The device displays in Sensor Neighborhood with a dar...

Page 33: ...ware that transmission speeds and some Barcode Manager features are limited when using this interface It is advised to use the Ethernet or USB interface whenever possible Serial Device Discovery is not enabled by default 1 In Barcode Manager from the main menu go to Options UI Settings window 2 Click on the Global Settings menu and scroll down to the Find Devices section 3 Select Enable Serial Dev...

Page 34: ... icon into the Selected Device Information area The device is now connected to the Barcode Manager Configuration environment Configure your device through Barcode Manager ABR 3000 Series Barcode Reader 34 www bannerengineering com Tel 1 888 373 6767 ...

Page 35: ... UPCEAN Family UPCE Data Matrix ECC 200 QR Micro QR Aztec MAXICODE DOTCODE Erode 3 3 5 5 and 7 7 Dilate 3 3 5 5 and 7 7 Smoothing 1 Click Open Device Configuration The Open Device Configuration window opens showing the list of configurations jobs currently saved on the device For new devices the only saved configuration is the Default configuration 2 Click OK The device enters continuous mode and ...

Page 36: ...ttings Code Grading or other parameter settings for decoding use the Advanced Setup To begin configuration correctly mount the sensor at the correct reading distance for your application so that its Field of View FOV covers the application reading area 1 From the Task Area select Open Device Configuration The Open Device Configuration window opens showing the list of currently saved configurations...

Page 37: ...es 7 Select the reading option Static No maximum limit on exposure time Dynamic reading Maximum allowable image exposure is automatically calculated using the parameters 8 Click Start 9 Click Apply Figure 45 Image Auto Setup Note For applications having multiple lighting or code reading conditions up to 10 different Image Settings can be configured by adding them with the icon ABR 3000 Series Barc...

Page 38: ...ed delete it from the Code Settings with the icon If you don t know the code type use the Code Autolearn17 feature by clicking the icon See the Barcode Manager Instruction Manual for details 13 For each code symbology set the relative parameters according to your application 6 3 Reading Phase 1 Click Reading Phase 2 Select your application specific Operating Mode from the icons over the Configurat...

Page 39: ...lable for all Operating Modes Incompatible data collection types are shown in gray and cannot be selected The following example shows Code Combination By default the Expected Codes when more than one code type is selected are in logical AND which means that all codes are required to be decoded to produce a Good Read condition Figure 47 Good Read Setup Code Combination ABR 3000 Series Barcode Reade...

Page 40: ...ing it with the mouse highlighted and pressing delete on your keyboard Figure 48 Code Combination c To create a logical AND condition from a logical XOR create a new Expected Code box using the icon d Drag the desired code icon from one box to the other Figure 49 New Expected Code 6 5 Data Formatting For details see the Barcode Manager Instruction Manual available at www bannerengineering com 1 Cl...

Page 41: ... wedge In this configuration code reading input from the ABR is sent directly to the application running on the PC as if it was typed from the PC keyboard This is typically used in data entry programs To assure the input is correctly interpreted the ABR reader must be aligned with the keyboard type This is done through Device Settings Settings Maintenance Settings Select your keyboard from the dro...

Page 42: ...Output Channels Data can be sent using different character encoding selections according to your application needs Figure 53 Data Formatting USB HID ABR 3000 Series Barcode Reader 42 www bannerengineering com Tel 1 888 373 6767 ...

Page 43: ... the typical conditions occurring during the installation and how they can be tuned manually 6 7 1 Under Exposure To correct an under exposure result it is recommended to change the following parameters in their order of appearance 1 Increase the Exposure Time 2 Increase the Gain Note In general a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code moveme...

Page 44: ... Too Dark 6 7 2 Over Exposure To correct an over exposure result change the following parameters in order 1 Decrease the Gain 2 Decrease the Exposure Time ABR 3000 Series Barcode Reader 44 www bannerengineering com Tel 1 888 373 6767 ...

Page 45: ...orrect code moving out of the FOV and have the code completely visible in FOV follow one or both of the following options Reposition the reader Use the Delay on Trigger and set the Time or Space values ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 45 ...

Page 46: ...Figure 57 Example of Code out of the FOV Figure 58 Add Delay on Trigger to Correct Out of FOV ABR 3000 Series Barcode Reader 46 www bannerengineering com Tel 1 888 373 6767 ...

Page 47: ... available in the Barcode Manager Help menu 7 1 Host Mode Programming The reader can also be remotely configured from a host system using the Host Mode programming command language See the Host Mode Programming Manual available at www bannerengineering com ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 47 ...

Page 48: ...et connection 8 1 Industrial Ethernet Setup in Barcode Manager 8 1 1 Set the Industrial Ethernet Protocol EtherNet IP Modbus TCP The Industrial Ethernet communication channel is disabled by default To enable this channel use the following instructions 1 From the Reading Phase Data Formatting or Output Setup pages click Add New Industrial Protocol Note This option is available only for Installer Ex...

Page 49: ... Phase On Control 2 Click Phase Off and select the same bit used in step 1 from the Industrial Protocol Input Bit list 3 Change selected bit polarity from Leading to Trailing The reading phase will start when the input bit goes high and end when the input bit goes low Figure 60 Industrial Ethernet Input Bits Configured for Phase Off Control ABR 3000 Series Barcode Reader www bannerengineering com ...

Page 50: ...n image each time the input bit goes high Industrial Ethernet Bits Figure 61 Industrial Ethernet Strings and Bits 8 1 4 Industrial Ethernet Digital Output Control The Industrial Ethernet host controller can also drive the ABR reader s physical discrete outputs by assigning individual communication bits to the Digital Output Activation and Deactivation parameters These bits are received by the ABR ...

Page 51: ...t Echo to Industrial Ethernet The Industrial Ethernet host controller can receive echoes of the Reading Phase and discrete digital Input signals from the ABR as Output bits 1 Go to Output Setup and select an Industrial Protocol Output Bit This example uses Output Bit 0 2 Under Activation select the discrete digital input to echo leaving the bit polarity as Leading ABR 3000 Series Barcode Reader ww...

Page 52: ...Output Bit 0 Figure 63 Digital Intput Echo to Industrial Ethernet 8 1 6 Transmitting Output Data Messages Using Industrial Ethernet To send the result output data from the ABR to the Industrial Ethernet host controller use the following steps 1 Go to Output Setup Should step 1 be Data Formatting rather than Output Setup 2 Click on the Message you wish to send ABR 3000 Series Barcode Reader 52 www ...

Page 53: ...e 56 8 2 1 ABR Assembly Object Descriptions The ABR reader is controlled via EtherNet IP using assembly objects From the point of view of a PLC there is one input assembly and one output assembly The Originator client of the EtherNet IP connection is the PLC The Target AKA server of the EtherNet IP connection is the ABR reader The direction of communication can be described as T O or O T sometimes...

Page 54: ... 0 Item Sequence Number 8 bit integer 1 2 Item Status 16 bit integer 3 4 Item Data Size 16 bit integer 5 Input Bits 8 bit integer 6 Failure Code 8 bit integer 7 Fragment Sequence Number 8 bit integer 8 9 Fragment Data Size 16 bit integer 10 137 Fragment Data 128 character string Item Sequence Number The Item Sequence Number is incremented by one on every new Item Data production The Item Sequence ...

Page 55: ...nt Data Size The Fragment Data Size is the length of the data in bytes stored in the Fragment Data attribute If fragmentation is used this value equals 128 until the last fragment Fragment Data This attribute stores the Fragment Data which are the output messages from the ABR If the Item Data Size is less than 128 this attribute stores the complete Item Data If the Item Data Size is greater than 1...

Page 56: ...message strings are over 128 bytes it will take multiple packet intervals to transfer the message in 128 byte fragments At the default 50 milliseconds setting a 300 byte message string would take 100 milliseconds to 150 milliseconds to transfer completely 8 2 2 Configuring the ABR for Ethernet IP in Barcode Manager After Ethernet IP is added to a configuration s protocols see Industrial Ethernet S...

Page 57: ...ollow the steps as well as ABR Series Manual Installation in Studio 5000 Logix Designer Software on page 62 to quickly and easily establish an implicit Class 1 connection between the ABR and a Rockwell Studio 5000 Logix Designer family PLC Screenshots are from an example configuration with a ControlLogix 1756 L71 with a 1756 ENBT A Ethernet module using Studio 5000 Logix Designer version 30 1 Down...

Page 58: ...e the EDS file and click Next Figure 68 Select File to Register 6 Click Next to register the tested file Figure 69 Register the Tested File ABR 3000 Series Barcode Reader 58 www bannerengineering com Tel 1 888 373 6767 ...

Page 59: ...with the EDS file Figure 70 Rockwell Automation s EDS Wizard 8 Click Next to register the EDS file Figure 71 Register the EDS File 9 Click Finish to close the EDS Wizard ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 59 ...

Page 60: ...e Figure 72 New Module 11 Locate the ABR from the catalog and click Create Figure 73 Select Module Type 12 Enter a name description optional and IP address for the ABR Figure 74 New Module ABR 3000 Series Barcode Reader 60 www bannerengineering com Tel 1 888 373 6767 ...

Page 61: ...13 Set the desired Request Packet Interval RPI on the Connection tab Figure 75 New Module Connection Settings ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 61 ...

Page 62: ... a generic Ethernet module to the PLC s Ethernet card a Click New Module Figure 76 Add Ethernet Module b Select Generic Ethernet Module Figure 77 Select Module Type 2 Configure the Module Properties including the Name and IP Address of your choice and using the Connection Parameters and Comm Format shown Figure 78 Module Properties ABR 3000 Series Barcode Reader 62 www bannerengineering com Tel 1 ...

Page 63: ... AOI file Banner_ABR_AOI_IO_Data_1_0 L5X from www bannerengineering com 2 In the Controller Organizer window right click on the Add On Instruction folder and select Import Add On Instruction Figure 80 Import Add On Instruction 3 Navigate to the correct file location and select the AOI to be installed Figure 81 Select Add On Instruction ABR 3000 Series Barcode Reader www bannerengineering com Tel 1...

Page 64: ...process The AOI is added to the Controller Organizer window and looks similar to the following figure Figure 83 AOI Successfully Imported 6 Drag the AOI from the Controller Organizer to your ladder logic program to add the Banner_ABR_AOI_IO_Data_1_0 AOI to the program Figure 84 New AOI Added to the Program ABR 3000 Series Barcode Reader 64 www bannerengineering com Tel 1 888 373 6767 ...

Page 65: ...he new Ethernet Module was named see ABR Series EDS File Installation in Studio 5000 Logix Designer Software on page 57 and ABR Series Manual Installation in Studio 5000 Logix Designer Software on page 62 d Click the question mark on the RawDataToABR line e Select the appropriate tag In this example select Banner_ABR1 O Data f In the AOI right click on the question mark on the line labeled ABR_AOI...

Page 66: ... InputBitsFromABR The Input Bits tag is a bitmap used to read the state of the 8 discrete inputs from the ABR reader These should update live to always show the latest result even if the PLC is not caught up at transferring all the result messages OutputBitsToABR The Output Bits attribute is a bitmap used to control the state of the 8 discrete outputs to the ABR reader This can be used to trigger ...

Page 67: ...ring multiple results waiting to finish sending them to the PLC Only the bytes that fall within the size of the LastItemDataSize are overwritten so there could also be old data left in the upper array addresses when a shorter message arrives than the previous message 8 3 Modbus TCP The Modbus TCP protocol provides device information using register and coil banks defined by the ABR This section def...

Page 68: ... of the message written to the upper byte and the next character written to the lower byte of the first register If the message is shorter than the number of registers being written the ABR writes a 0 value to the extra bytes The following table shows the contents of the registers if 255 registers are being written and the output message is STX 123 ETX Table 7 ABR Output Message Data 40001 40255 1...

Page 69: ... port numbers defined for other communications functions Remote Unit ID Defines the unit identifier used with Modbus TCP devices that are composites of several Modbus devices for example on Modbus TCP to Modbus RTU gateways In these situations the unit identifier tells the Slave Address of the device behind the gateway By default Modbus TCP capable devices usually ignore the unit identifier Connec...

Page 70: ... FOV Plane α Vertical FOV d d0 Figure 91 Reading Distance References Examples The FOV for a ABR3106 WSE2 at a reading distance of 100 mm is FOVH 2 100 mm 8 mm tan 41 2 81 mm FOVV 2 100 mm 8 mm tan 32 2 62 mm 9 2 Global FOV Diagrams Note The following diagrams are given for typical performance at 25 C using high quality grade A symbols according to ISO IEC 15416 1D code and ISO IEC 15415 2D code pr...

Page 71: ... Horizontal FOV 1D Codes Figure 92 Global FOV 1D Code Diagram for WVGA Models Distance Horizontal FOV 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 in 0 1 5 1 0 1 5 2 0 0 5 1 0 2 0 0 5 mm 2D Codes Figure 93 Global FOV 2D Code Diagram for WVGA Models ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 71 ...

Page 72: ... 5 1 0 2 0 0 5 mm 2 5 2 5 3 0 3 0 Distance Horizontal FOV 2D Codes Figure 95 Global FOV 2D Code Diagram for 1 2 MP Models 9 3 Reading Diagrams The following reading diagrams are references and are provided for typical performance at 25 C using high quality grade A symbols Code 128 1D code and Data Matrix ECC 200 2D code ABR 3000 Series Barcode Reader 72 www bannerengineering com Tel 1 888 373 6767...

Page 73: ...ing Mode Standard For all ABR 3000 models except where specified differently reading 2D code symbologies Processing Mode Standard Code Contrast Low Decoding Complexity Medium When defining a hardware software configuration for the ABR for conditions different from those of the reference diagrams keep in mind the following rules Changes in Exposure Time act directly proportional to the luminosity o...

Page 74: ...0 Gain 10 15 Code 128 0 20 mm 8 mils Reading Distance Horizontal Reading Width 1 1 5 2 2 5 3 3 5 4 4 5 5 5 5 in 0 1 5 1 0 1 5 2 0 0 5 1 0 2 0 0 5 mm Figure 97 Code 128 0 20 mm 8 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 20 mm 8 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 70 125 ABR 3000 Series Barcode Reader 74 www bannerengineering com Tel 1 888 373 6767 ...

Page 75: ...1 5 1 0 1 5 2 0 0 5 1 0 2 0 0 5 mm 2 5 2 5 Figure 98 Code 128 0 25 mm 10 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 70 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 500 700 800 Gain 10 20 32 ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 75 ...

Page 76: ...Code 128 0 33 mm 13 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 33 mm 13 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 70 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 400 600 800 Gain 10 20 32 ABR 3000 Series Barcode Reader 76 www bannerengineering com Tel 1 888 373 6767 ...

Page 77: ...d therefore increasing frame rate and reducing overall image processing time Max FOVH Horizontal Reading Width Reading Diagrams guaranteed for 60 of Max Vertical FOV on MP models Max FOVV Reading Distance Figure 100 WVGA Model Vignetting Effect Data Matrix 0 12 mm 5 mils Reading Distance Horizontal Reading Width 1 1 5 2 2 5 in 0 0 50 0 25 1 00 0 25 mm 0 75 0 50 0 75 1 00 Figure 101 Data Matrix 0 1...

Page 78: ...1 1 5 2 2 5 3 3 5 in 0 1 0 1 0 1 5 0 5 1 5 0 5 mm Figure 102 Data Matrix 0 19 mm 7 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 19 mm 7 5 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 70 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 450 500 Gain 5 10 ABR 3000 Series Barcode Reader 78 www bannerengineering com Tel 1 888 ...

Page 79: ...atrix 0 25 mm 10 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 25 mm 10 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 70 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 280 500 650 Gain 10 10 13 ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 79 ...

Page 80: ...0 0 5 mm Figure 104 Code 128 0 10 mm 4 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 10 mm 4 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 250 300 Gain 10 15 ABR 3000 Series Barcode Reader 80 www bannerengineering com Tel 1 888 373 6767 ...

Page 81: ...Code 128 0 12 mm 5 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 12 mm 5 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 250 400 Gain 10 12 ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 81 ...

Page 82: ...ode 128 0 20 mm 8 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 20 mm 8 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 300 400 600 Gain 10 20 25 ABR 3000 Series Barcode Reader 82 www bannerengineering com Tel 1 888 373 6767 ...

Page 83: ...m 10 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 400 600 700 Gain 10 20 25 ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 83 ...

Page 84: ... 33 mm 13 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 33 mm 13 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 400 600 700 Gain 10 20 25 ABR 3000 Series Barcode Reader 84 www bannerengineering com Tel 1 888 373 6767 ...

Page 85: ... area and therefore increasing frame rate and reducing overall image processing time Max FOVH Horizontal Reading Width Reading Diagrams guaranteed for 60 of Max Vertical FOV on MP models Max FOVV Reading Distance Figure 109 1 2 MP Model Vignetting Effect Data Matrix 0 13 mm 5 mils Reading Distance Horizontal Reading Width 1 1 5 2 2 5 in 0 1 0 1 0 1 5 0 5 1 5 0 5 mm Figure 110 Data Matrix 0 13 mm 5...

Page 86: ... 2 2 5 3 3 5 4 in 0 1 5 1 0 1 5 0 5 1 0 0 5 mm 2 0 2 0 Figure 111 Data Matrix 0 19 mm 7 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 19 mm 7 5 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 200 400 Gain 10 12 ABR 3000 Series Barcode Reader 86 www bannerengineering com Tel ...

Page 87: ...10 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 25 mm 10 mils Tilt Angle 0 Skew Angle 15 Focusing Distance mm 45 80 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 250 450 600 Gain 10 15 20 ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 87 ...

Page 88: ... 0 5 1 0 0 5 mm Figure 113 Code 128 0 12 mm 5 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 12 mm 5 mils Tilt Angle 0 Skew Angle 0 Focusing Distance mm 45 80 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 600 800 Gain 25 32 ABR 3000 Series Barcode Reader 88 www bannerengineering com Tel 1 888 373 6767 ...

Page 89: ...re 114 Code 128 0 20 mm 8 mils Hardware Settings Code Symbology Code 128 Code Resolution 0 20 mm 8 mils Tilt Angle 0 Skew Angle 0 Focusing Distance mm 45 80 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 700 1000 1000 Gain 25 32 32 ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 89 ...

Page 90: ...ect described in Vignetting on page 91 applies to the F125 position for WA models Hardware Settings Code Symbology Code 128 Code Resolution 0 25 mm 10 mils Tilt Angle 0 Skew Angle 0 Focusing Distance mm 45 80 125 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 700 1000 1000 Gain 25 32 32 ABR 3000 Series Barcode Reader 90 www bannerengineering com Tel 1 888 373 676...

Page 91: ...area and therefore increasing frame rate and reducing overall image processing time Max FOVH Horizontal Reading Width Reading Diagrams guaranteed for 60 of Max Vertical FOV on MP models Max FOVV Reading Distance Figure 116 1 2 MP Polarized Model Vignetting Effect Data Matrix 0 13 mm 5 mils Reading Distance Horizontal Reading Width 1 1 5 2 2 5 3 in 0 1 0 1 0 1 5 0 5 1 5 0 5 mm Figure 117 Data Matri...

Page 92: ... 2 2 5 3 3 5 4 in 0 1 5 1 0 1 5 0 5 1 0 0 5 mm 2 0 2 0 Figure 118 Data Matrix 0 19 mm 7 5 mils Hardware Settings Code Symbology Data Matrix ECC 200 Code Resolution 0 19 mm 7 5 mils Tilt Angle 0 Skew Angle 0 Focusing Distance mm 45 80 Software Parameters Illuminator Lighting Very High Power Strobed Exposure Time μs 600 900 Gain 25 30 ABR 3000 Series Barcode Reader 92 www bannerengineering com Tel 1...

Page 93: ...ion is selected in the Image Auto Setup or Automatic Setup window the maximum allowable image exposure is automatically calculated according to the formula described in this section using the parameters entered The Exposure Time or Shutter parameter defines the time during which the image will be exposed to the reader to be acquired This parameter depends heavily on the environmental conditions ex...

Page 94: ...se Texp max is the maximum Exposure Time value that can be used without blurring for the given application line speed and code resolution Therefore X LS Texp max Texp max and LS max are represented in the graph below as the curved line for X code resolution Values above the curve result in blurring In practice the application values are somewhere below the theoretical line in the dark gray area du...

Page 95: ...robed settings the program automatically limits the range of allowed values for the Exposure Time parameter Therefore after changes to Internal Lighting recheck Exposure Time ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 95 ...

Page 96: ...Setup Chart on the following page to aid in aiming and focusing the reader 7000 models the Advanced Setup of the reader 7000 models and the Learn procedure 3000 and 7000 models ABR 3000 Series Barcode Reader 96 www bannerengineering com Tel 1 888 373 6767 ...

Page 97: ...e 128 Resolution mm mils 0 30 12 0 50 20 1 00 40 Do not use these Barcodes for Smart Teach Autolearn Do not scale this page 15 cm 6 inch 0 30 mm 0 50 mm 1 mm ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 97 ...

Page 98: ...essing 11 2 Deformed or Overprinted Code Reading ABR assures the reading of deformed and or overprinted codes even though damaged or printed on high reflective surfaces see the following figures Figure 122 Packaging with PDF417 Code Figure 123 Overprinted Barcode Readable by ABR Through the Envelope Window Film Figure 124 Barcode Printed on Curved Surface Readable by ABR in spite of Image Optical ...

Page 99: ...t be mounted far away from the laser marker to avoid burning the CMOS sensor 11 5 Short Distance Code Reading on Reflective and or Colored Surfaces ABR 3000 1 2 MP Polarizer models provide advantages in particular applications which require codes to be read at very short reading distances on reflective and or colored surfaces such as black plastic and have 0 skew angles Figure 127 1 2 MP Polarizer...

Page 100: ...asure Voltage either at pin 1 and pin 2 for 17 pin connector or at spring clamp Vdc and GND for TCNM ACBB1 One Shot or Phase Mode using the Input 1 External Trigger or Input 2 The Trigger LED is not blinking while the External Trigger is switching Check if you are referring to the device accessory cable connector or to the TCNM ACBB1 spring clamp connectors Is the sensor connected to the Input 1 o...

Page 101: ...ng correct If using TCNM ACBB1 be sure the RS422 termination switch is OFF Are the host serial port settings the same as the reader serial port settings In Barcode Manager Device menu Settings Settings LED Configuration the COM LED Function can be configured to indicate Main Serial Port TX or Main Serial Port RX Communication Data transferred to the host are incorrect corrupted or incomplete Are t...

Page 102: ... USB Shielded Cable Model Length Style Dimensions MQDEC 1703SS USB 0 91 m 3 ft Straight 16 51 Typ ø 14 5 M12 x 1 43 Typ Euro Style and USB Splitter Cable Model Branches Trunk CSB M121701USB02M121702 Branch 1 USB 0 6 m 2 ft Branch 2 17 pin M12 Male 0 6 m 2 ft 17 pin M12 Female Straight 0 3m 1 ft ø 14 5 43 Typ 47 Typ M12 x 1 M12 x 1 51 Typ ø 14 5 16 ABR 3000 Series Barcode Reader 102 www bannerengin...

Page 103: ...ue 13 White Green 14 Brown Green 15 White Yellow 16 Yellow Brown 17 White Gray MQDC2S 1715 4 57 m 15 ft MQDC2S 1730 9 14 m 30 ft 17 pin M12 Euro style Extension Shielded Cable Model Length Style Dimensions Pinout Female MQDEC 1706SS 1 83 m 6 ft Straight ø 14 5 47 Typ ø 14 5 M12 x 1 6g M12 x 1 43 Typ 17 12 2 3 13 4 5 14 6 7 15 8 9 16 10 11 1 1 Brown 2 Blue 3 White 4 Green 5 Pink 6 Yellow 7 Black 8 ...

Page 104: ... mm 6 in PVC cable with a 4 pin M12 Euro style quick disconnect and nickel plated brass coupling nut Range 3 5 m 12 ft 1 MQDC 415 4 57 m 15 ft cable with a 4 pin threaded M12 Euro style straight connector 1 BRT 60X40C Rectangular 60 40 mm retroreflective target Reflectivity factor 1 4 1 SMB18UR Two part universal rotating stainless steel bracket 13 4 Connection Boxes and Power Supply Boxes TCNM AC...

Page 105: ...arcode Manager software and sensor firmware as new versions become available 14 2 1 Clean the Reader Dust dirt etc on the lens cover may alter the reading performance Clean the lens cover periodically for continued correct operation of the reader Use soft material and alcohol to clean the lens cover and avoid any abrasive substances Repeat the operation frequently in particularly dirty environment...

Page 106: ...on simultaneously once more and then turn off After a few seconds the ABR enters run mode and the internal illuminators start flashing All of the reader s environment parameters are reset including the IP address for Ethernet models defaults to 192 168 3 100 Any previously saved configurations on the reader remain in memory but the default configuration is set as the startup configuration Note If ...

Page 107: ... 81 8363 2714 or 01 800 BANNERE toll free Website www bannerengineering com Email mexico bannerengineering com Brazil Address Banner do Brasil Rua Barão de Teffé nº 1000 sala 54 Campos Elíseos Jundiaí SP CEP 13208 761 Brasil Phone 55 11 2709 9880 Website www bannerengineering com Email brasil bannerengineering com China Address Banner Engineering Shanghai Rep Office Xinlian Scientific Research Bui...

Page 108: ...SEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILITY NEGLIGENCE OR OTHERWISE Banner Engineering Corp reserves the right to change modify or improve the design of the product without assuming any obligations or liabilities relating to any product previously manufactured b...

Page 109: ...ader s lens This is effective on surfaces that absorb light or are not highly reflective and also on low contrast codes Byte On an addressable boundary eight adjacent binary digits 0 and 1 combined in a pattern to represent a specific character or numeric value Bits are numbered from the right 0 through 7 with bit 0 the low order bit One byte in memory can be used to store one ASCII character C Co...

Page 110: ... electrical electronic and other technologies IP Address The terminal s network address Networks use IP addresses to determine where to send data that is being transmitted over a network An IP address is a 32 bit number referred to as a series of 8 bit numbers in decimal dot notation for example 130 24 34 03 The highest 8 bit number you can use is 254 ISO International Organization for Standardiza...

Page 111: ...cific requirements T Transmission Control Protocol Internet Protocol TCP IP A suite of standard network protocols that were originally used in UNIX environments but are now used in many others The TCP governs sequenced data the IP governs packet forwarding TCP IP is the primary protocol that defines the Internet ABR 3000 Series Barcode Reader www bannerengineering com Tel 1 888 373 6767 111 ...

Page 112: ... 23 24 F field of view See FOV focus 9 29 focus lock label 11 FOV calculation 70 global diagrams 70 72 G good read 39 H host mode 47 I indicators 5 Industrial Ethernet 48 50 57 62 63 66 68 input 2 24 25 inputs 16 22 25 K Keyboard Wedge 41 L label focus lock 11 laser safety 4 learn 30 M match code 39 maximum line speed 93 messages output data 52 Modbus TCP 67 68 models 4 O output 43 output 1 25 26 ...

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