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Mode

MAC-1, MACP-1, and

MACN-1

MACV-1 and

MACI-1

MAC16N-1 and

MAC16P-1

TBM: Total Beams Made

x

x

x

CBM: 

Contiguous

 Beams Made

x

x

x

SEG: Segments

x

TRN: 

Transitions

x

VHS: Vehicle 

Separation

x

Blanking 

Options

One or two 

fields

 may be blanked

x

x

Blanking 

conditions

 are unlimited

x

Output Assignments

2 to 16 outputs, depending on model

Scanning Methods

Straight Scan, Interlaced Scan, Edge Scan, Skip Scan

Control Mode 

Selection

Continuous

 scanning

Gate Mode: scanning controlled by applying 10-30V dc to GATE input
Host Mode: scanning controlled by host computer or PLC

Serial 

Communication

Defines

 baud rate and controller I.D.

Serial Transmission

Activates

 serial data transmission and 

specifies

 data format.

After

 a PSF is 

configured,

 it may be sent to the controller. The PSF may also be saved for call-up at a later 

time.

 Many PSFs may be saved

within PC 

files

 for quick controller 

configuration

 whenever a 

configuration

 change is required.

5.4.1 Assigning the Analysis Mode

The MINI-ARRAY controller is a 

versatile

 microcontroller-based module that may be 

configured

 using a 

PC-compatible

 computer running

Windows

®

 and the Banner-supplied 

software

 via the built-in RS-232 or RS-485 interface.

You may program one or two Measurement Analysis modes. Assign Meas1 or Meas2 to one or both outputs. The Banner MINI-ARRAY

System can be programmed for any one or two of the following Scan Analysis Modes:
All Data (ALL)—The controller passes all beam 

condition

 data for every scan to the serial interface for analysis by a host computer or

controller.
First Beam Blocked (FBB)—The controller 

identifies

 the 

location

 of the 

first

 beam blocked. Beams are numbered, beginning with the

cabled end of the sensor, and 

continuing

 in sequence to the top end of the sensor.

Last Beam Blocked (LBB)—The controller 

identifies

 the 

location

 of the last beam blocked.

Total Beams Blocked (TBB)—The controller totals the number of blocked beams.

Contiguous

 Beams Blocked (CBB)—The controller totals the number of 

contiguous

 beams blocked in each group of blocked beams

along the length of the light screen and registers the maximum value.
First Beam Made (FBM)—The controller 

identifies

 the 

location

 of the 

first

 clear beam.

Last Beam Made (LBM)—The controller 

identifies

 the 

location

 of the last clear beam.

Total Beams Made (TBM)—The controller totals the number of clear beams.

Contiguous

 Beams Made (CBM)—The controller totals the number of 

contiguous

 clear beams in each group of clear beams along the

length of the light screen and registers the maximum value.
Vehicle 

Separation

 (VHS) (discrete output models only)—Controller output #1 is energized when six or more 

continuous

 inches of light

screen length are blocked (i.e., 

contiguous

 beams blocked), and de-energizes when all beams are clear. This mode is typically used for

vehicle sensing in toll booth 

applications.

Segment (SEG) (controller models MAC16N-1 and MAC16P-1 only)—The controller segments the array into regions and allows the user

to 

partition

 the array. The user 

defines

 

contiguous

 segments. Once the segments are 

defined,

 the Controller monitors each segment for

blocked beams within each segment. If one or more beams are blocked within any segment, the output corresponding to that segment

will respond.

Transition

 (TRN) (controller models MAC16N-1 and MAC16P-1 only)—The controller counts 

transitions,

 which are used to count

objects. This mode counts both clear-to-blocked and blocked-to-clear 

transitions.

 For example, if an object blocks beams 20 through 30,

the TRN mode will count two 

transitions.

 If an 

additional

 object blocks beams 35 through 40, then the TRN mode will count four

transitions.

A-GAGE

®

 MINI-ARRAY

®

 Measuring Light Screen System

 

 

18

www.bannerengineering.com - Tel: 763.544.3164

 

Summary of Contents for A-GAGE MINI-ARRAY MAC-1

Page 1: ...A GAGE MINI ARRAY Measuring Light Screen System Instruction Manual Original Instructions 43298 Rev G 21 April 2017 Banner Engineering Corp All rights reserved 43298...

Page 2: ...r Wiring 15 4 6 Gate Wiring 15 4 7 Serial Communication Wiring 15 5 Configuration Instructions 16 5 1 Install the Software 16 5 2 Define the Communication 16 5 3 Alignment 16 5 4 Parameter Setup Files...

Page 3: ...enables a computer or PLC to process scan data and or initiate scans serial data may be either ASCII or binary WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device...

Page 4: ...Array Length Total Beams BMEL632A BMRL632A 143 mm 5 62 inch 16 BMEL1232A BMRL1232A 295 mm 11 62 inch 32 BMEL1832A BMRL1832A 448 mm 17 62 inch 48 BMEL2432A BMRL2432A 600 mm 23 62 inch 64 BMEL3032A BMRL...

Page 5: ...from 6 inches to 4 feet in 6 inch increments plus 5 foot and 6 foot array models Sensors are available with either 9 5 mm 3 8 inch or 19 1 mm 3 4 inch beam spacing which translates to either 32 or 16...

Page 6: ...RS 232 MAC 1 OUT 1 ALARM GATE DIAG 1 DIAG 2 DIAG 3 ALIGN POWER Red Discrete Output 1 LED Red Operational LED Green Alignment LED Red Blocked LED Yellow Marginal Alignment LED Red Alarm Discrete Outpu...

Page 7: ...s gain Amber marginal alignment 1 3 excess gain Red sensors misaligned or beam s blocked Sensor Scan Time 55 microseconds per beam plus 1 millisecond processing time per scan Assumes straight scan con...

Page 8: ...ollector PNP transistor outputs Transistor rated 30 V dc max 150 mA max short circuit protected may be configured as a second data analysis output system alarm output or scan trigger output for a para...

Page 9: ...ection is required to be provided by end product application per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiri...

Page 10: ...ounting Nut Washer M4 x 14 mm Screw with Flat Washer Compression Washer 4 Torque to 12 in lbs 1 3 N m Figure 2 MINI ARRAY emitter and receiver mounting hardware 1 Mount the emitter and receiver in the...

Page 11: ...ing Emitter and receiver cables connect in parallel to controller terminals 4 through 8 Connect the wires from both sensor cables as follows Terminal 4 Brown Terminal 5 Blue Terminal 6 Bare Terminal 7...

Page 12: ...short circuits Both outputs are current sourcing 1 10 30 V dc Gate 16 30 V dc 1 2 A Max 2 3 4 5 6 7 8 9 10 11 12 13 14 15 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEIVER CABLES V V RS485 Com...

Page 13: ...Max 2 3 4 5 6 7 8 9 10 13 14 15 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEIVER CABLES V V 30 V 150 mA Max ALARM 0 10 V 10 mA V out 2 Power 12 11 Com Com 0 10 V 10 mA Max V out 1 4 4 5 MACI...

Page 14: ...s output is active the red Alarm LED is ON All outputs are current sourcing 1 10 30 V dc Gate 16 30 V dc 1 2 A Max 2 3 4 5 6 7 8 9 10 13 14 15 30 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEI...

Page 15: ...ing the longest 6 ft sensors See Specifications on page 7 for more information 4 6 Gate Wiring Connect a switched 10 to 30 V dc source as a gating input if required between controller terminal 11 and...

Page 16: ...all beams is more than 3 the green alignment indicators are ON When the excess gain of one or more beams drops to between 3 and 1 the green ALIGN LED on the controller remains ON but the yellow LED on...

Page 17: ...eceived during the selected number of scans Discrete outputs respond only if the received data is identical for all the selected number of consecutive scans Values 1 through 9 Scanning Method There ar...

Page 18: ...Beam Blocked LBB The controller identifies the location of the last beam blocked Total Beams Blocked TBB The controller totals the number of blocked beams Contiguous Beams Blocked CBB The controller...

Page 19: ...s response With the exceptions noted either Meas1 or Meas2 can be assigned to Output 1 or Output 2 Output 2 may be assigned as an Alarm output for the module s self diagnostic circuitry when a scan an...

Page 20: ...ctive The Scan Number may be used to change the number of consecutive scans necessary to change the output When the Scan Number is set to one the output changes after only one scan If the Scan Number...

Page 21: ...ing options are changed using the supplied software Under the MINI ARRAY tasks select the Alignment function to access the Alignment screen Click Start to scan and update the Alignment screen Availabl...

Page 22: ...ne edge of an object Use of the Edge Scan mode limits the scan analysis mode selection to Last Beam Blocked LBB Skip Scan reduces response time at the expense of decreased sensing resolution Skip Scan...

Page 23: ...ng a PSF to the Controller After a PSF is configured select Send PSF to send the PSF to the MINI ARRAY controller This command loads the PSF into the controller s non volatile memory and automatically...

Page 24: ...when Step is selected Step simulates a gate input command Run simulates the Continuous scanning mode 4 Click Exit to exit the Measurement Output screen 5 To close the PSF Configuration screen select...

Page 25: ...eiver has been temporarily unplugged and then reconnected but before the receiver receives its next gating command X X Marginal alignment The MINI ARRAY System continues to operate normally but the am...

Page 26: ...ROLLER 2 TX 3 RX 5 COM RS 232 RS 232 MAC 1 OUT 1 ALARM GATE DIAG 1 DIAG 2 DIAG 3 ALIGN POWER 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 30V 150mA Max ALARM 500mA Max OUT 1 WH BK BU 5 Wires BR RS485 10 30V...

Page 27: ...fied Additionally if there is a problem with an emitter or receiver cable connection a No Response message displays The Diagnostics routine also displays the part number and date code of the controlle...

Page 28: ...ALL measurement mode provides the status of all beams to the host The VHS mode does not provide serial output data In addition to measurement mode information the data transmission also contains a sta...

Page 29: ...endently selected and are used to custom configure the serial data format Suppress Clear Data applicable when the sensor is unobstructed While the sensor is blocked serial data is transmitted once the...

Page 30: ...re more resistant to chemicals and oils MAVM 1 4 anti vibration mounts M4 x 0 7 x 9 5 mm 8 M4 Keps nuts These mounts are made from natural rubber which are less chemically resistant than the MSVM 1 mo...

Page 31: ...OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILI...

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