Banner A-GAGE MINI-ARRAY MAC-1 Instruction Manual Download Page 16

Configuration

 

Instructions

5.1 Install the 

Software

The Parameter Setup 

Software

 CD includes an 

installation

 program that quickly and easily loads the MINI-ARRAY 

configuration

 program

into the computer. The MINI-ARRAY 

configuration

 program requires approximately 50 MB of hard disk space. Install as follows:

1. Use the Parameter Setup 

Software

 CD included with the controller, or download (

www.bannerengineering.com

) per the

following:
• For models MAC-1, MACI-1, MACN-1, MACP-1, and MACV-1, use CD P/N 75877
• For models MAC16N-1 and MAC16P-1, use CD P/N 75878

2. Insert the 

Software

 CD into the CD drive.

• If the program does not auto-start, browse to your CD drive, click Setup.exe, then select START, then select RUN. The

Welcome dialog box appears. Select Next, and follow the prompts in the dialog boxes as they appear.

• If the program does auto-start, the Welcome dialog box appears. Select Next, and follow the prompts in the dialog boxes as

they appear.

3. The 

installation

 program decompresses the 

files.

 A status dialog box monitors the progress of the 

installation.

4. An 

Installation

 Completed dialog box appears. Select OK. Reboot your computer for the changes to take 

effect.

After

 the 

software

 is installed, a MINI-ARRAY shortcut icon is placed on your desktop. Double-click on the MINI-ARRAY icon to

launch the program, then follow the 

configuration

 

instructions.

5.2 

Define

 the 

Communication

The MINI-ARRAY 

software

 permits serial 

communication

 via RS-232 between the MAC controller and the PC. The minimum 

connections

to the DB-9 connector on the MINI-ARRAY Controllers are listed in 

Serial 

Communication

 Wiring 

on page 15. DO NOT use a “null

modem” RS-232 cable.
To 

configure

 the COM port of the PC, follow these steps.

1. Select the 

Options

 > Serial Port menu.

The program supports serial 

communication

 via the COM1-COM2 port of the computer.

2. Select either COM1 or COM2.
3. Check Save 

Settings

 on Exit (if it is not already checked) to store the COM port 

selection.

5.3 Alignment

Alignment status is 

continuously

 displayed by the green LED indicator on the Receiver and the controller.

When all unblanked beams are clear, and excess gain of all beams is more than 3×, the green alignment indicators are ON.
When the excess gain of one or more beams drops to between 3× and 1×, the green ALIGN LED on the controller remains ON, but the

yellow LED on the receiver comes ON to indicate a marginal alignment warning.
The MINI-ARRAY 

software

 can display the status of each beam in the array. This is helpful for 

final

 alignment or when analyzing how the

MINI-ARRAY is viewing objects in the sensing array. To use these feature, go to the Mini-Array > Alignment menu or press the F3 key.
The Alignment screen 

identifies

 the 

location

 of the 

first

 and last beams made (clear) and broken (blocked), plus the total number of

beams made and broken. The beams are numbered in sequence from the cable end of the sensors to the top end. This is valuable

during setup, for analyzing exactly what is being seen by the light screen. (The 

Diagnostics

 screen indicates any problems with the

emitter

 or the receiver.)

Models MAC-1, MACP-1, MACN-1, MACV-1, and MACI-1—To display current 

information,

 select the desired Channel Status 

Option

(Broken, Made or Both) and select Run. The chart on the right side of the screen shows the status (broken or made) of each beam in the

array. Beam status is 

continuously

 updated to allow accurate 

positioning

 of the array, and/or analysis of sensing response.

To exit the Alignment screen, 

first

 select Stop, then select Exit.

Models MAC16P-1 and MAC16N-1—The Alignment screen displays the status of each beam along the 

entire

 length of the light screen.

The 

information

 displayed includes the total number of 

optical

 channels (labeled as Beams), the number of blocked, made, and blanked

beams. Each channel state is indicated as either 1-made, 0-blocked, or B-blanked. Other alignment 

functions

 allow the user to scan on a

step command and to adjust the blanking 

fields.

 Each channel can be individually blanked. When a channel is blanked, the controller

ignores the state of the channel and does not consider the channel when 

calculating

 measurement mode data.

5.4 Parameter Setup Files (PSFs)

The input and output response of the MAC controller is programmed using the PSF 

Configuration

 screen. To access the PSF

Configuration

 screen, go to Edit PSF under the Main menu or press the F4 key.

A-GAGE

®

 MINI-ARRAY

®

 Measuring Light Screen System

 

 

16

www.bannerengineering.com - Tel: 763.544.3164

 

Summary of Contents for A-GAGE MINI-ARRAY MAC-1

Page 1: ...A GAGE MINI ARRAY Measuring Light Screen System Instruction Manual Original Instructions 43298 Rev G 21 April 2017 Banner Engineering Corp All rights reserved 43298...

Page 2: ...r Wiring 15 4 6 Gate Wiring 15 4 7 Serial Communication Wiring 15 5 Configuration Instructions 16 5 1 Install the Software 16 5 2 Define the Communication 16 5 3 Alignment 16 5 4 Parameter Setup Files...

Page 3: ...enables a computer or PLC to process scan data and or initiate scans serial data may be either ASCII or binary WARNING Not To Be Used for Personnel Protection Never use this device as a sensing device...

Page 4: ...Array Length Total Beams BMEL632A BMRL632A 143 mm 5 62 inch 16 BMEL1232A BMRL1232A 295 mm 11 62 inch 32 BMEL1832A BMRL1832A 448 mm 17 62 inch 48 BMEL2432A BMRL2432A 600 mm 23 62 inch 64 BMEL3032A BMRL...

Page 5: ...from 6 inches to 4 feet in 6 inch increments plus 5 foot and 6 foot array models Sensors are available with either 9 5 mm 3 8 inch or 19 1 mm 3 4 inch beam spacing which translates to either 32 or 16...

Page 6: ...RS 232 MAC 1 OUT 1 ALARM GATE DIAG 1 DIAG 2 DIAG 3 ALIGN POWER Red Discrete Output 1 LED Red Operational LED Green Alignment LED Red Blocked LED Yellow Marginal Alignment LED Red Alarm Discrete Outpu...

Page 7: ...s gain Amber marginal alignment 1 3 excess gain Red sensors misaligned or beam s blocked Sensor Scan Time 55 microseconds per beam plus 1 millisecond processing time per scan Assumes straight scan con...

Page 8: ...ollector PNP transistor outputs Transistor rated 30 V dc max 150 mA max short circuit protected may be configured as a second data analysis output system alarm output or scan trigger output for a para...

Page 9: ...ection is required to be provided by end product application per the supplied table Overcurrent protection may be provided with external fusing or via Current Limiting Class 2 Power Supply Supply wiri...

Page 10: ...ounting Nut Washer M4 x 14 mm Screw with Flat Washer Compression Washer 4 Torque to 12 in lbs 1 3 N m Figure 2 MINI ARRAY emitter and receiver mounting hardware 1 Mount the emitter and receiver in the...

Page 11: ...ing Emitter and receiver cables connect in parallel to controller terminals 4 through 8 Connect the wires from both sensor cables as follows Terminal 4 Brown Terminal 5 Blue Terminal 6 Bare Terminal 7...

Page 12: ...short circuits Both outputs are current sourcing 1 10 30 V dc Gate 16 30 V dc 1 2 A Max 2 3 4 5 6 7 8 9 10 11 12 13 14 15 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEIVER CABLES V V RS485 Com...

Page 13: ...Max 2 3 4 5 6 7 8 9 10 13 14 15 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEIVER CABLES V V 30 V 150 mA Max ALARM 0 10 V 10 mA V out 2 Power 12 11 Com Com 0 10 V 10 mA Max V out 1 4 4 5 MACI...

Page 14: ...s output is active the red Alarm LED is ON All outputs are current sourcing 1 10 30 V dc Gate 16 30 V dc 1 2 A Max 2 3 4 5 6 7 8 9 10 13 14 15 30 F1 BROWN BLUE DRAIN BARE BLACK WHITE EMITTER and RECEI...

Page 15: ...ing the longest 6 ft sensors See Specifications on page 7 for more information 4 6 Gate Wiring Connect a switched 10 to 30 V dc source as a gating input if required between controller terminal 11 and...

Page 16: ...all beams is more than 3 the green alignment indicators are ON When the excess gain of one or more beams drops to between 3 and 1 the green ALIGN LED on the controller remains ON but the yellow LED on...

Page 17: ...eceived during the selected number of scans Discrete outputs respond only if the received data is identical for all the selected number of consecutive scans Values 1 through 9 Scanning Method There ar...

Page 18: ...Beam Blocked LBB The controller identifies the location of the last beam blocked Total Beams Blocked TBB The controller totals the number of blocked beams Contiguous Beams Blocked CBB The controller...

Page 19: ...s response With the exceptions noted either Meas1 or Meas2 can be assigned to Output 1 or Output 2 Output 2 may be assigned as an Alarm output for the module s self diagnostic circuitry when a scan an...

Page 20: ...ctive The Scan Number may be used to change the number of consecutive scans necessary to change the output When the Scan Number is set to one the output changes after only one scan If the Scan Number...

Page 21: ...ing options are changed using the supplied software Under the MINI ARRAY tasks select the Alignment function to access the Alignment screen Click Start to scan and update the Alignment screen Availabl...

Page 22: ...ne edge of an object Use of the Edge Scan mode limits the scan analysis mode selection to Last Beam Blocked LBB Skip Scan reduces response time at the expense of decreased sensing resolution Skip Scan...

Page 23: ...ng a PSF to the Controller After a PSF is configured select Send PSF to send the PSF to the MINI ARRAY controller This command loads the PSF into the controller s non volatile memory and automatically...

Page 24: ...when Step is selected Step simulates a gate input command Run simulates the Continuous scanning mode 4 Click Exit to exit the Measurement Output screen 5 To close the PSF Configuration screen select...

Page 25: ...eiver has been temporarily unplugged and then reconnected but before the receiver receives its next gating command X X Marginal alignment The MINI ARRAY System continues to operate normally but the am...

Page 26: ...ROLLER 2 TX 3 RX 5 COM RS 232 RS 232 MAC 1 OUT 1 ALARM GATE DIAG 1 DIAG 2 DIAG 3 ALIGN POWER 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 15 30V 150mA Max ALARM 500mA Max OUT 1 WH BK BU 5 Wires BR RS485 10 30V...

Page 27: ...fied Additionally if there is a problem with an emitter or receiver cable connection a No Response message displays The Diagnostics routine also displays the part number and date code of the controlle...

Page 28: ...ALL measurement mode provides the status of all beams to the host The VHS mode does not provide serial output data In addition to measurement mode information the data transmission also contains a sta...

Page 29: ...endently selected and are used to custom configure the serial data format Suppress Clear Data applicable when the sensor is unobstructed While the sensor is blocked serial data is transmitted once the...

Page 30: ...re more resistant to chemicals and oils MAVM 1 4 anti vibration mounts M4 x 0 7 x 9 5 mm 8 M4 Keps nuts These mounts are made from natural rubber which are less chemically resistant than the MSVM 1 mo...

Page 31: ...OR ANY INCIDENTAL CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE PRODUCT WHETHER ARISING IN CONTRACT OR WARRANTY STATUTE TORT STRICT LIABILI...

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