Bandit SG-40 Operating & Parts Manual Download

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OGURA CLUTCH MANUAL

MODEL SG-40

Ogura

Industrial

Corporation

2006

PTO Clutch Installation

①

Verify appropriate shaft/pulley for clutch

②

Set key in shaft keyway if required (some clutches have internal key)

③

Slide clutch onto shaft

④

Verify good contact with face of bearing

inner

ring

⑤

Tighten center bolt and washer

⑥

Verify backing plate has slight axial and

radial

freedom

⑦

Connect power

⑧

Burnish clutch

Summary of Contents for SG-40

Page 1: ...______________________ Model ___________ S N ______________ Copyright 6 20 MODEL SG 40 OPERATING PARTS MANUAL 6750 Millbrook Rd Remus MI 49340 1 989 561 2270 MANUFACTURED BY BANDIT INDUSTRIES INC PHON...

Page 2: ...ings ca gov diesel Respirar gases de escape de motores diesel le expone a qu micos conocidos por el estado de California como causales de c ncer y defectos cong nitos u otros da os reproductivos Para...

Page 3: ...ch near the cutter head with hands or feet or to be located near debris field with engine running 5 _____ The customer has received instruction and fully understands that the operators must always be...

Page 4: ...uipment as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking __...

Page 5: ...ons 10 Controls 11 Machine Operation 14 Transportation Procedures 16 Maintenance 18 Hydraulics 29 Replacement Parts 33 Service Record 48 Ogura Clutch Manual 49 Decals 34 Engine Side 36 Cutter Wheel Si...

Page 6: ......

Page 7: ...OR WORK ORDER NUMBER LOCATIONS 1 Serial Number on top of frame near the bulkheads or between the tracks on the frame 2 Work Order Number on top of frame near the bulkheads or between the tracks on the...

Page 8: ...esult in severe personal injury Unapproved repairs or modifications will void warranty and eliminate manufacturer of any liability claims Consult the equipment manufacturer with any questions The prod...

Page 9: ...s in the initial start up and operation because they do not understand the machine Before operating the machine you must have all potential operators read and follow manuals and decals watch the video...

Page 10: ...eate sparks that can start fires around dry vegetation A spark arrester may be required The operator should contact local fire agencies for laws or regulations relating to fire prevention requirements...

Page 11: ...ws percentage to degree of slope Percentage is in vertical feet for every 100 horizontal feet Ascending or Descending Slope Side Slope 25 MAX 17 MAX 100 FT 30 5 m 46 FT 14 m 46 100 FT 30 5 m 30 FT 9 1...

Page 12: ...optional equipment EQUIPMENT SPECIFICATIONS SG 40 Height 48 1 2 m Length 101 2 5 m Width 29 0 7 m Weight 1600 lbs 726kg Cutter Wheel Height 22 0 6 m Cutter Wheel Depth 12 0 3 m Cutter Wheel Swing 47...

Page 13: ...Bandit 11 Model SG 40 Controls MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 14: ...LS COMPONENTS Basic Location of Controls Components NOTICE Control 1 Cutter Wheel Up Down Swing Left Right 2 Left Track Forward Reverse 3 Right Track Forward Reverse 4 Emergency Stop Button 5 Cutter W...

Page 15: ...s the back of the machine 4 Emergency Stop Button When the emergency stop button is pressed the entire machine will shut down The cutter wheel will not stop immediately stop it will coast to a stop 5...

Page 16: ...on the right side of the stump 15 Throttle the machine down 16 Engage the cutter wheel 17 Throttle the machine up 18 Lower the cutter wheel to the stump and make a few light passes at the stump to ge...

Page 17: ...ting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in y...

Page 18: ...ds or public areas position the warning cones etc per your company s safety policy 8 Check and make sure the frame lock pin is installed correctly If the frame lock pin is not installed correctly star...

Page 19: ...icle 9 All lights and brakes on the trailer must correctly function when activated by the systems in the towing vehicle BEFORE TRANSPORTING THE MACHINE INSPECT AND CONFIRM THE FOLLOWING STEPS 10 The t...

Page 20: ...18 6 20 Maintenance Model SG 40 MACHINE ORIENTATION REFERENCE RIGHT LEFT BACK FRONT...

Page 21: ...leaks X 20 Hydraulic control valves X 20 Fuel level X 20 Engine oil coolant level X 20 Cooling fan debris screen X 21 Air cleaner precleaner X 34 Track Assembly X 25 Safety procedures reviewed X 21 Gr...

Page 22: ...designed with a relief system that will not allow over greasing In other words you can not hurt the bearing seals by pumping in too much grease Most of the failures related to bearings are diagnosed a...

Page 23: ...every year 1 to 2 shots with an EP 2 Lithium type grease Wipe off excess grease Excessive grease will attract dirt Lubricate all steel friction areas including but not limited to pivoting hinged slid...

Page 24: ...with water for the first 30 days when the paint is fresh Afterwards the machine should be washed on a regular basis with an automotive wash soap not degreaser and then rinsed thoroughly 2 Do not press...

Page 25: ...cation points This type of grease fitting can be obtained from most local automotive parts stores CHECK DESCRIPTION DAY WEEK MONTH PROCEDURE 1 Jack Shaft Bearings X Purge bearings daily wipe off exces...

Page 26: ...cutter head is coasting to a stop Contact with a rotating cutter head will result in serious bodily injury or death Never use hand on cutter wheel to hold in place while changing teeth Be sure to rem...

Page 27: ...er wheel engagement wait for the cutter wheel to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession disconnect the battery and install the...

Page 28: ...se early failure 5 Belts should never be forced over the sheave Allow enough room for belts to slip on 6 Always make sure sheaves are aligned properly SAFETY INSTRUCTIONS GENERAL RULES FOR TENSIONING...

Page 29: ...lls out of this range 1 Follow all pre maintenance shut down procedures 2 Remove the engine side beltshield 3 Loosen all four tensioner plate bolts shown in green in Figure 1 4 Loosen or tighten the a...

Page 30: ...m each other Cutter wheel throwing teeth Bad pocket Replace pocket Dirt in pocket Clean pocket and replace teeth Always replace pockets in pairs across from each other Breaking teeth Operator hitting...

Page 31: ...imple hydraulic system Each component is capable of withstanding a specifi ed pressure and still operate for a very long time If the machine s hydraulic system is kept clean and the hydraulic pressure...

Page 32: ...minimum specifi cations must be met CELSIUS C 40 20 18 13 5 0 1 7 15 25 35 45 55 65 75 85 95 FAHRENHEIT F 40 4 0 9 23 32 34 45 59 77 95 113 131 149 167 185 203 ANTI WEAR ISO 100 ANTI WEAR ISO 68 ANTI...

Page 33: ...artially open which weakens the hydraulic power The relief as well as hydraulic oil and suction screen must be kept clean CHECKING HYDRAULIC PRESSURE 1 Make sure all the controls are in the off positi...

Page 34: ...e the shaft seals Before attempting any type of maintenance disengage clutch or cutter wheel engagement wait for the cutter wheel to come to a complete stop turn off engine remove the ignition key mak...

Page 35: ...rial Number Engine Spec Number Bandit Industries Inc reserves the right to make changes in models size design installations and applications on any part without notification Some of the components sho...

Page 36: ...placement Parts Model SG 40 Decal locations may vary these are general locations DECALS 6 25 1 23 6 13 26 27 31 35 36 39 33 12 29 37 2 9 12 14 15 19 18 6 1 4 12 8 17 28 30 24 5 7 10 32 38 11 16 34 23...

Page 37: ...e Weekly Double Arrow Decal Description 24 INST 395 Grease Yearly 25 INST 446 Grease Monthly 2 3 Pumps 26 N 02 Maintain Lubrication 27 SPN 06 Decal Maintenance 28 N 33 Engine Oil Lubrication Break In...

Page 38: ...36 6 20 Replacement Parts Model SG 40 ENGINE SIDE 24 25 23 30 31 29 10 7 9 22 21 20 19 18 14 5 4 1 1 2 2 6 4 5 3 3 3 3 16 12 12 32 33 8 15 13 17 11 27 28 26...

Page 39: ...ine to Hydraulic Drive Belt 15 208 2000 59 Clutch Pin Arm 16 900 1924 50 Engine Sheave Bushing Part Number Description 17 001 3007 05 Key for Engine Sheave 18 900 1924 55 Engine to Jack Shaft Drive Be...

Page 40: ...38 6 20 Replacement Parts Model SG 40 CUTTER WHEEL SIDE 15 24 23 21 22 26 25 19 27 33 16 28 27 31 30 20 37 36 18 17 14 12 11 5 3 4 6 7 8 9 5 15 5 10 2 1 13 17 18 34 32 37 35 29...

Page 41: ...ter Wheel Bar Mount 18 900 1924 80 Cutter Wheel Bar Mount Bushing Part Number Description 19 208 3001 43 Cutter Wheel Bar Linkage 20 208 1000 18 Cutter Wheel Frame Assembly 208 2000 32 Cutter Wheel Fr...

Page 42: ...40 6 20 Replacement Parts Model SG 40 GREEN TEETH CUTTER WHEEL 4 4 4 4 3 3 3 3 2 2 2 2 5 5 5 5 2 2 2 2 4 4 6 6 6 6 4 4...

Page 43: ...tter Wheel Assembly Includes 7 2 900 9926 71 WearSharp Tooth 900 9937 58 WearSharp Tooth Nut 900 9937 59 WearSharp Tooth Nut Spacer Part Number Description 3 900 9907 42 Pocket Bolt Without Spacers 4...

Page 44: ...42 6 20 Replacement Parts Model SG 40 FRAME 2 4 3 2 4 3 4 4 3 3 2 2 2 2 2 2 5 10 13 1 6 7 12 11 7 8 9 6 5 1...

Page 45: ...64 Pivot Access Cover 10 208 3001 86 Pivot Hub Plate 11 900 4909 41 Pivot Hub Nut 12 208 3001 13 Bulkhead Plate Part Number Description 13 208 1000 29 Spindle Hub Assembly 900 5917 63 Hub Kit Only 90...

Page 46: ...44 6 20 Replacement Parts Model SG 40 SWING OUT CONSOLE 10 9 8 7 5 4 3 2 19 16 15 13 18 14 17 11 1 12 7 6...

Page 47: ...61 Swing Out Arm Lock Spring Part Number Description 11 900 5912 79 Swing Out Arm Spindle 900 5915 82 Grease Cap for Spindle 900 5911 99 Inner Outer Bearing for Spindle 900 5912 00 Inner Outer Bearing...

Page 48: ...46 6 20 Replacement Parts Model SG 40 FUEL HYDRAULIC TANK 14 13 12 11 8 10 9 6 7 5 5 2 1 3 4...

Page 49: ...1 01 Drain Plug 6 900 3944 78 Tank Strainer 7 900 3980 29 Tank Clean Out Cover Part Number Description 8 208 1000 08 Fuel Tank Assembly Includes 9 14 208 2000 09 Fuel Tank Weldment 9 900 3909 04 1 4 N...

Page 50: ...48 6 20 Service Record Model SG 40 SERVICE RECORD DATE DESCRIPTION AMOUNT...

Page 51: ...Bandit 49 Model SG 40 Ogura Clutch Manual 2006 Ogura Industrial Corporation PTO Clutch Brake Installation and Maintenance...

Page 52: ...50 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Ogura Design...

Page 53: ...Bandit 51 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Outline Pre Installation Installation Maintenance...

Page 54: ...52 6 20 Ogura Clutch Manual Model SG 40 2006 Ogura Industrial Corporation Pre Installation...

Page 55: ...Bandit 53 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Key Length and Height Direction of Rotation Backing Plate Restraint...

Page 56: ...54 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft PTO clutches are almost always mounted on engine shaft...

Page 57: ...Bandit 55 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Shaft should be long enough to support clutch Minimum shaft length bore diameter...

Page 58: ...56 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft For two piece design both halves need shaft support...

Page 59: ...Bandit 57 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Engine shaft needs step...

Page 60: ...58 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Engine Shaft Engine shaft needs to be tapped...

Page 61: ...gura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Key Length and Height For clutch without through keyway keyway in rotor only key should be short enough that it will not hit...

Page 62: ...0 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Key Length and Height For clutch with open keyway on field side bearing race key may need reduced height...

Page 63: ...Bandit 61 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Pre Installation Check Direction of Rotation Clutches can mount with pulley facing toward or away from engine...

Page 64: ...62 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Direction of Rotation Leaf springs are set at factory to run either clockwise or counter clockwise...

Page 65: ...Ogura Industrial Corporation 2006 Pre Installation Check Direction of Rotation Check direction of rotation to verify that spring direction is correct Springs should operate in tension and not compres...

Page 66: ...a Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Pre Installation Check Backing Plate Restraint PTO backing plate only needs to withstand brake force This can be 2 10 ft lbs depending on...

Page 67: ...Bandit 65 Model SG 40 Ogura Clutch Manual 2006 Pre Installation Check Backing Plate Restraint Tab Type Ogura Industrial Corporation...

Page 68: ...66 6 20 Ogura Clutch Manual Model SG 40 2006 Pre Installation Check Backing Plate Restraint Rod Type Ogura Industrial Corporation...

Page 69: ...Bandit 67 Model SG 40 Ogura Clutch Manual 2006 Pre Installation Check Backing Plate Restraint Flat Type Ogura Industrial Corporation...

Page 70: ...68 6 20 Ogura Clutch Manual Model SG 40 2006 Pre Installation Check Backing Plate Restraint Rubber Bushing Type Ogura Industrial Corporation...

Page 71: ...Bandit 69 Model SG 40 Ogura Clutch Manual 2006 Ogura Industrial Corporation Installation...

Page 72: ...ify appropriate shaft pulley for clutch Set key in shaft keyway if required some clutches have internal key Slide clutch onto shaft Verify good contact with face of bearing inner ring Tighten center b...

Page 73: ...Corporation 2006 PTO Clutch Installation 1 Installing Pulley Most installations require drive pulley to be installed before clutch Pulley must not contact radius of shaft shoulder Pulley must sit agai...

Page 74: ...ura Industrial Corporation 2006 PTO Clutch Installation 2 Installing Key If clutch requires key first set key in key way on shaft then mount clutch some clutches have internal key Do not force clutch...

Page 75: ...tch Manual Ogura Industrial Corporation 2006 PTO Clutch Installation 4 Mounting Clutch Clutch should be mounted such that bearing race makes contact with Shaft step Drive pulley Washer All faces must...

Page 76: ...anual Model SG 40 Ogura Industrial Corporation 2006 PTO Clutch Installation 5 Installing Center Bolt Install center bolt and washer on end of tapped shaft Washer should be about 0 250 thick with OD ID...

Page 77: ...dustrial Corporation 2006 PTO Clutch Installation 5 Installing Center Bolt Center bolt tightening torque is based on bolt grade Torque should be about 30 55 ft lbs In diesel or heavy vibration applica...

Page 78: ...lutch Installation 6 Installing Restraint Install backing plate restraint If pin or slot type is used restraint may already be on machine frame or engine face After mounting verify slight axial and ra...

Page 79: ...PTO Clutch Installation 7 Connecting Power Attach terminal housing on clutch lead wire to corresponding power terminal Turn on electrical power on mower without starting engine if possible Turn on PTO...

Page 80: ...dustrial Corporation 2006 PTO Clutch Installation 8 Burnishing What is it Wearing mating of armature and rotor surfaces Why is it important To achieve greater initial torque How is it done Cycle clutc...

Page 81: ...it 79 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Burnishing Recommendations Deck Size Cycles On Off 32 42 25 50 10 5 sec 48 52 25 50 10 10 sec 61 25 50 10 15 sec 72 25 50 10 20...

Page 82: ...80 6 20 Ogura Clutch Manual Model SG 40 2006 Ogura Industrial Corporation Maintenance...

Page 83: ...Industrial Corporation 2006 Maintenance Most clutch parts do not require maintenance and can not be replaced Bearings are sealed for life of clutch Armature rotor and brake wear evenly and can not be...

Page 84: ...al Model SG 40 Ogura Industrial Corporation 2006 Adjustment for Wear All Ogura one piece clutches are adjusted at factory no initial adjustment required As adjustable clutches wear they can be re gapp...

Page 85: ...Corporation 2006 Adjustment for Wear If clutch fails to pull in or will not continue to pull in when hot air gap may need adjustment To make adjustments taking PTO off mower may be easier Necessary e...

Page 86: ...ation 2006 Adjustment for Wear Identify clutch model from label located on back of field There are three inspection slots on brake shroud Place feeler gauge in slot between armature and rotor Slowly t...

Page 87: ...Manual Ogura Industrial Corporation 2006 Adjustment for Wear Almost all Ogura clutches use 24UNF brake bolt thus one turn of brake nut equates to approximately 0 04 of axial movement for reference on...

Page 88: ...86 6 20 Ogura Clutch Manual Model SG 40 Ogura Industrial Corporation 2006 Adjustment for Wear...

Page 89: ...Bandit 87 Model SG 40 Ogura Clutch Manual Ogura Industrial Corporation 2006 Adjustment for Wear Model Type Air Gap Range GT1 GT1A 0 012 0 024 GT2 GT2 5 0 015 0 024 GT3 5 GT4 GT5 0 016 0 024...

Page 90: ...n 2006 Adjustment for Wear Setting gap towards low range will increase cycle life between adjustments Caution do not set gap below minimum or clutch may be damaged Once gap is set rotate armature and...

Page 91: ...Ogura Industrial Corporation 2006 Adjustment for Wear Apply full voltage to clutch Rotate armature and rotor to verify no contact between armature and brake shroud If there is contact back off brake...

Page 92: ...6 20 Ogura Clutch Manual Model SG 40 2006 Ogura Industrial Corporation Thank YouEVERYTHING ABOUT AN OGURA CLUTCH WORKS For more information on Ogura clutches visit us on the web at www ogura clutch c...

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