Bandit INTIMIDATOR 19XPC Page 98 Operating & Parts Manual Download

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Bandit

MODEL 19XPC

HYDRAULICS

HYDRAULIC SYSTEM TROUBLE SHOOTING

Before attempting any type of maintenance, disengage clutch, wait for the disc/drum to come to a complete

stop, turn off engine, remove the ignition key, make sure the ignition key is in your possession, install the

disc/drum lock pin, and disconnect the battery.

PROBLEM

POSSIBLE CAUSE

SOLUTION

Feedwheel(s) turn

at normal speed

but does not chip

wood properly

1. Dull knives

2. Worn feed teeth

3. Low feedwheel relief valve setting

4. Pump is worn

5. Motor is weak

6. Feedwheel springs too loose

7. Clutch / belts out of adjustment

8. Engine not running at full RPMs

1. Replace knives

2. Replace

3. Readjust to specified PSI (bar)

4. Replace

5. Replace

6. Adjust

7. Adjust

8. Adjust

Feedwheel(s)

slow or stop when

feeding

1. Dull knives

2. Relief valve is worn or dirty

3. Pump is worn

4. Motor is worn

5. Feedwheel springs too tight

6. Feedwheel slide box sticking or hanging

1. Replace knives

2. Clean, reset, or replace

3. Replace

4. Replace

5. Adjust

6. Lubricate

Feedwheel(s) turn

slowly or not at all

1. Relief valve stuck open

2. Worn hydraulic motor

3. Pump is worn

4. Feedwheel relief pressure not correct

5. Pinched or damaged hydraulic hose

6. Feedwheel valve (control valve) worn &

leaking internally

7. Autofeed dump valve stuck open

8. Low hydraulic oil level

9. Plugged oil screen

10. Binding such as worn bearings, etc.

11. Control lever improperly shifting valve

1. Clean or replace

2. Replace

3. Replace

4. Reset to specified PSI (bar)

5. Replace

6. Replace

7. Lightly tap on dump block,

remove & clean, or replace

8. Fill 3/4” to 7/8” full

9. Replace

10. Repair

11. Readjust, valve must open

completely

Hydraulic oil

very hot, causing

system to operate

slowly

1. Dull knives

2. Low oil level

3. Pump is worn

4. Relief valve stuck open or opens easily

5. Damaged hose

6. Oil suction screen or filter plugged

7. Oil cooler plugged, if equipped

8. Motor is worn

9. Binding

10. Operator running oil over relief too much

11. Flow control is on for too long

1. Replace knives

2. Fill 3/4” to 7/8” full

3. Replace

4. Clean, reset, or replace

5. Replace

6. Clean or replace

7. Clean

8. Replace

9. Repair

10.

Do not

do this

11. Open flow control

MAINTAIN FEEDWHEEL HYDRAULIC PRESSURE AT SPECIFIED PSI (bar)

Follow typical hydraulic flow and relief settings on pages 78 ‑ 83.

Follow proper hydraulic oil requirements on pages 76 - 77.

Summary of Contents for INTIMIDATOR 19XPC

Page 1: ..._____________ INTIMIDATOR 19XPC Copyright 1 18 ATTENTION Depending on what replacement parts you are ordering we will need the following information CHIPPER COMPONENTS Serial Number Model Number of Chipper ENGINE COMPONENTS Brand Engine Serial Number Engine Model Number CLUTCH COMPONENTS Brand Clutch Serial Number Clutch Model Number INTIMIDATOR 19XPC OPERATING PARTS MANUAL 6750 Millbrook Rd Remus...

Page 2: ...ngs ca gov diesel Respirar gases de escape de motores diesel le expone a quÍmicos conocidos por el estado de California como causales de cáncer y defectos congénitos u otros daños reproductivos Para mayor informaciÓn visite www P65warnings ca gov diesel Siempre encienda y opere el motor en áreas bien ventiladas Si está en un área cerrada ventile escape hacia el exterior No modiﬁque ni altere el si...

Page 3: ...Bandit Industries Inc Safety Booklet D A N G E R ACCIDENTS INVOLVING BRUSH CHIPPERS CAN AND SHOULD BE PREVENTED Operator training and enforcement of safety policies are ESSENTIAL ...

Page 4: ...ided These meetings are a benefit to new inexperienced employees and also remind experienced employees of the obvious dangers involved with tree work Even experienced employees may be injured if they mistakenly believe they fully understand the machine yet take unnecessary chances Industry leaders agree that safety should be at the top of everyone s priority list Employees need constant reminders ...

Page 5: ...the material Feeding from the side also positions the operator further from the feedwheels If you or your employees are not following these instructions a very serious accident could occur There is no such thing as a minor accident if an operator gets into the feedwheels Severe lacerations amputations or even death can occur DANGER NEVER REACH INTO THE INFEED HOPPER Do not let this happen to you o...

Page 6: ...these kits are available from your local Bandit dealer SAFETY FEATURE WOODEN PUSH AND PADDLE MOUNT Update Kit UK 1008 WOODEN PUSH PADDLE AND MOUNT 980 0507 42 19 Wide Paddle 981 1005 30 22 Wide Paddle SAFETY FEATURE WELD ON INFEED PAN EXTENSION You must supply the chipper model number and chipper serial number when ordering to ensure an accurate fit of the weld on pan or pan extension Also supply ...

Page 7: ... padlocked SAFETY FEATURE SPRING LOCK FOR HOOD PIN Update Kit UK 1009 SPRING LOCK FOR HOOD PIN Since September 1998 mechanical feed hand fed Bandit Chippers have been built with a plug in device on the chipper hood that disables the engine if the hood pin is not properly in place holding the chipper hood in the closed position Correctly installed and maintained the engine will not start or it will...

Page 8: ...ectric parts The system typically consists of two simple cables hanging inside the infeed hopper and in front of the feedwheels approximately halfway between the entrance of the infeed hopper and the feedwheels If an operator incorrectly finds themselves past the feed control bar and inside the infeed hopper he she has a cable to reverse stop feedwheels and wood flow The Last Chance Stop is Not in...

Page 9: ...he material and re feed it back into the infeed hopper If the wood material is too big or limby back it out trim it and re feed it in portions NEVER fight or wrestle with limbs or branches Forcing material into the chipper is an unsafe practice When you supply the chipper model and serial number replacement feed control bars are available at your Bandit dealer SAFETY FEATURE FEED CONTROL BAR FEED ...

Page 10: ...s make the chipper vibrate excessively causing machine fatigue damage and the engine to use more fuel Keep the knives sharp and the chipper will work smoother feed wood easier and make a safer operation In the long run sharp knives can save you money The chipper knives must be of good quality and the correct design for that model chipper The knives must be properly hardened at the edge annealed at...

Page 11: ...er turn the chipper disc drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely and point it in a safe direction away from anything 9 Never leave the chipper hood open and try to start the engine in order to engage the chipper disc drum to blow chips out of t...

Page 12: ... ANSI and OSHA standards DANGER REFLECTIVE STRIPED TAPE ON FEED CONTROL HANDLE We began installing striped reflective tape on the feed control handle of our hand fed chippers This tape is reflective self adhesive and has contrasting colors The tape helps make the feed control bar stand out more and it makes the rear of the chipper more visible to a vehicle behind you while transporting the chipper...

Page 13: ...ce of the chipper must be familiar understand and follow instructions on the decals Decals are available in a variety of languages via Bandit dealers or factory Correct Installation and Care of Decals 1 You should use soap and water to keep your decals clean Never use mineral spirits or any other abrasive cleaners 2 Immediately replace any missing or damaged decals The location the decal is going ...

Page 14: ...equent reminder as to the proper safe operation of any piece of equipment especially a chipper that is designed to quickly break down material much tougher than human flesh Please meet with your employees and have them read this Safety Booklet Ask them what they think about the dangers we have discussed Ask them if they have been guilty of some of the unsafe practices addressed in this bulletin Le...

Page 15: ...eived instruction and fully understands that the operators must always be located within easy reach of all feed control and shut down devices 6 _____ The customer has received instruction and fully understands that the wooden push paddle must be used to push small debris into the chipper and the operator is not to reach into or kick debris into the infeed hopper area of the machine 7 _____ The cus...

Page 16: ...t as ordered ________________________________________________ 5 Did all welds appear to be high quality ______________________________________________ 6 Was the overall machine to your liking ______________________________________________ 7 What problems have you experienced ______________________________________________ 8 Have any components regularly loosened that caused problems _______________...

Page 17: ...ONS 6 SAFETY PROCEDURES 7 EQUIPMENT SPECIFICATIONS 16 DECALS 17 AUTOFEED OPTIONS 25 CONTROLS 29 TRANSPORTATION PROCEDURES 40 MAINTENANCE 42 HYDRAULICS 75 ELECTRICAL 92 REPLACEMENT PARTS 93 INFEED HOPPER COMPONENTS 94 CHIPPER COMPONENTS 98 CHIPPER KNIFE HARDWARE 102 ANVIL HARDWARE 103 DISCHARGE COMPONENTS 104 HYDRAULIC COMPONENTS 107 FRAME ACCESSORY COMPONENTS 114 FUEL HYDRAULIC TANK COMPONENTS 118...

Page 18: ...ow a regularly scheduled preventative maintenance and repair program on the product using only factory approved replacement parts Any unapproved repairs or modifications may not only damage the machine and its performance but could result in severe personal injury Unapproved repairs or modifications will void warranty and eliminate manufacturer of any liability claims Consult the equipment manufac...

Page 19: ......

Page 20: ...R SERIAL NUMBER AND OR WORK ORDER NUMBER LOCATIONS 1 S N on side of frame 2 W O on top of tongue The engine information is located on the engine block The clutch information is located on the clutch plate if equipped SERIAL NUMBER LOCATIONS NOTICE 2 1 ...

Page 21: ... defects and other reproductive harm NOTICE DANGER DANGER DANGER WARNING The words Danger Warning Caution and Notice are used on the safety decals and throughout this manual to make you aware of the safety procedures These procedures are very important read and obey them YOUR SAFETY IS VERY IMPORTANT TO US This machine is equipped with safety decals guards and designs for your protection Don t eve...

Page 22: ...ameter wood When feeding larger diameter wood listen for the engine to possibly lug down If it starts lugging down stop the feedwheel s by pushing the hydraulic control bar to off and let the engine recover to full speed If the machine is equipped with Autofeed and it is functioning properly the feed system will automatically stop to let the engine recover This will help stop the machine from plug...

Page 23: ...OT feed vines or vine like material DO NOT pile vines or vine like material in front of the infeed hopper which may cause you to trip or fall DO NOT allow vines or limbs to become entangled with you or your clothing ALWAYS cut vine like material into 4 to 5 foot 1 2 to 1 5 meter length s away from the chipper area ALWAYS stop the feed system before feeding the cut vine like material into the infee...

Page 24: ...on securely After engagement raise engine RPM to full throttle Engaging and disengaging the clutch at high engine RPM will quickly and excessively wear out clutch plates as well as bearings Refer to clutch manufacturer s manual for proper service and operation Do not work inside the mouth of the chipper or around the feedwheel s until you have installed the yoke lock pin completely and securely to...

Page 25: ...iling on the ground The door can be opened to perform maintenance to the bottom feedwheel or to assist with unclogging should vine like material become wrapped around the bottom feedwheel During chipping operations the bottom clean out door should be closed It is intended to be open ONLY when materials that need to be placed into the chipper contain muddy gravel or rocks If possible you should try...

Page 26: ...sport position Check laws and regulations Know and obey all federal state and local laws and regulations that apply to your work situation and the transportation of a machine this size DANGER NOTICE WARNING WARNING Improperly adjusted or maintained rope line shear could result in serious injury or death and damage to the chipper WARNING Before performing maintenance on the machine remove all debri...

Page 27: ... winch with the wood chipper detached from the towing vehicle The load may move the wood chipper or pull the tongue off the support blocking DANGER Climbers ropes and other lines present at the work site can become entangled in brush being fed into the chipper The knives on the spinning disc drum can grab and pull in ropes at a high rate of speed resulting in serious injury or death to workers nea...

Page 28: ...h or limbs are feeding into the chipper Never attach winch line to an installed choker if other limbs are feeding into the machine Brush can snag winch line or climbers ropes Knives can grab and pull in line and anything attached to it at a high rate of speed If you are in between the chipper and the winch line that is caught in the knives the winch line will be pulled in at a very rapid speed and...

Page 29: ...de anywhere on this machine while it is running operating or in transit You will be injured Use EXTREME CAUTION when traveling over non level surface This machine can tip over or tip backwards on non level surface You will cause engine damage machine damage and possible personal injury Any increase from the specified maximum operating angles may cause loss of lubrication function and damage the en...

Page 30: ...ry depending on optional equipment Model 19XPC Height 104 2 6 m Length 244 5 5 m Width 93 2 3 m Weight 10 900 lbs 4082kg Fuel Tank Capacity 30 gal 113L Hydraulic Tank Capacity 30 gal 113L Model 19XPCTRACK Height 115 2 6 m Length 185 5 5 m Width 102 2 3 m Weight 12 500 lbs 5670kg Fuel Tank Capacity 50 gal 189L Hydraulic Tank Capacity 50 gal 189L ...

Page 31: ...r disc drum to come to a COMPLETE STOP takes at least several minutes 4 Install disc drum lock pin 5 Loader arm if equipped securely on ground and hydraulic pressure released 6 Unplug engine disable plug in 7 Remove padlock from hood pin 8 Press down and hold hood spring lock pin on disc chippers 9 Retract hood pin DO NOT RESTART UNTIL ALL GUARDS AND HOODS ARE SECURELY AND PROPERLY INSTALLED DANGE...

Page 32: ...cations may vary these are general locations DECALS DECAL LOCATIONS 1 2 19 6 8 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 33 3 13 2 19 16 26 28 29 30 36 43 7 37 51 52 54 21 26 4 39 38 62 42 54 2 12 24 58 10 20 25 17 11 18 31 32 56 14 40 41 42 43 64 ...

Page 33: ...e Swivel Right Left 22 INST 08 Winch Control 23 INST 11 Motor Coupler Guard 24 INST 12 Grease Daily Arrow 25 SPINST 13 Push To Reverse 26 INST 15 Flipper Down Up 27 INST 16 Grease Weekly Arrow 28 INST 39 Oil Daily Arrow 29 INST 44 California Proposition 65 30 INST 46 Autofeed Basic Info 31 INST 48 Disc Drum Lock Tube 32 INST 49 Disc Drum Lock Pin 33 INST 53 Hydraulic Oil Hydrex XV 34 INST 76 Yoke ...

Page 34: ...cations may vary these are general locations DECALS DECAL LOCATIONS 1 2 19 6 8 34 2 13 19 23 24 39 60 61 58 59 33 38 5 9 33 3 13 2 19 16 26 28 29 30 36 43 7 37 51 52 54 21 26 4 39 38 62 42 54 2 12 24 58 10 20 25 17 11 18 31 32 56 14 40 41 42 43 64 ...

Page 35: ... SPW 03 Gasoline Fuel Only 63 SPW 04 Frozen Battery Can Explode 64 SPW 08 Wear Personal Protection 65 SPW 10 Hydraulic Winch 66 SPW 27 Creating Sparks 67 SPW 30 Cable Rope Shear Req D Maintenance 68 SPW 31 Explosion Hazard 69 SPW 40 Hydraulic Winch 70 900 8900 32 Basic Safety Decal Kit Options may require additional decals 71 900 8913 23 Bandit Model 19XPC Logo Decal Kit 72 900 2909 94 Red Reflect...

Page 36: ...clean surface so it is smooth and secure Peel off the remainder of the backer paper as you continue to stick the decal on the surface 6 Rub decal from the center outward to remove air bubbles and to secure contact 7 Combination English Spanish decals are typically standard Other foreign language decals are available and may be purchased Mail translated decals required to Bandit Industries Inc THE ...

Page 37: ...Bandit 23 Copyright 1 18 MODEL 19XPC DECALS ...

Page 38: ...Bandit 24 Copyright 1 18 MODEL 19XPC DECALS ...

Page 39: ...ystems will then automatically turn the feed on to resume forward travel Due to required components and equipment options a machine may have various types or brands of autofeed systems Each chipper is shipped with the original manufacturer s manual for the autofeed system it is equipped with For the approximate autofeed settings on all optional autofeed systems refer to page 28 of the chipper manu...

Page 40: ...s coming from it or on the newer machines it will have a connector with a light screwed to it When the solenoid is activated indicated by the light in the connector the feedwheel s are reversed by the autofeed plus system See Figure 3 This will normally be located on the infeed hopper of the machine It can recognized by a valve with two solenoids bolted on a square block The solenoid is approximat...

Page 41: ...ould not let engine reach full RPM Check HI RPM setting on gauge to make sure it is not set too close to full RPM of engine HI setting should be 150 to 200 RPM below full engine RPM Sticky dump cartridge Lightly tap on dump block to free up Take cartridge out and clean free of debris Replace solenoid and or cartridge System pressure Check and readjust per manual specifications Faulty tach Consult ...

Page 42: ...sticking a small allen wrench in the end of the solenoid Replace solenoid and or cartridge Type settings programmed wrong Reprogram or consult local dealer or Bandit Ind APPROXIMATE DIGITAL AUTOFEED SETTINGS FOR ALL AUTOFEED SYSTEMS REFERENCE ONLY Refer to the Completion Check Sheet that is shipped with the machine for the correct engine rpm If needed contact your local dealer or Bandit Industries...

Page 43: ...Bandit 29 Copyright 1 18 MODEL 19XPC CONTROLS MACHINE ORIENTATION REFERENCE LEFT RIGHT BACK FRONT ...

Page 44: ... Pad Jack 2 Clutch Handle 3 Chipper Belts Pump Belts 4 Lug Nuts 5 Feedwheel Trap Door 6 Infeed Hopper 7 Infeed Tray 8 Feedwheel Control Bar 9 Hydraulic Control Valves 10 Yoke Lift Cylinder 11 Swivel Discharge 12 Adjustable Height Discharge 13 Discharge Chute 14 Discharge Flipper Adjuster 15 Autofeed Controls 16 Engine Controls Adjusters 17 Electric Engine Throttle Adjuster if equipped 18 Bandit Le...

Page 45: ...nd The discharge hydraulic flipper control handle is in the off position when it is in the center location Yoke Lift Control Optional The yoke lift control operates the top yoke lift cylinder To lower the yoke push the yoke lift control handle towards the tongue of the machine To raise the yoke push the yoke lift control handle towards the infeed hopper of the machine The yoke lift control handle ...

Page 46: ... ADJUST PIVOT TENSION WITH THE TIGHTNESS OF INSIDE FRICTION NUTS SECURE ADJUSTMENT WITH OUTSIDE JAM NUTS ADJUSTING TENSION FOR CONTROL BAR PIVOT AND LAST CHANCE CABLE PULL USE THE 1 JAM NUT TO ADJUST CONTROL BAR PIVOT TENSION CORRECT OPERATION OF FEED CONTROL BAR FOR ALL CHIPPERS DESIGNED TO BE HAND FED IF YOU ARE IN THE AREA OF THE INFEED HOPPER ALWAYS BE PREPARED TO OPERATE AND WITHIN EASYREACH ...

Page 47: ... a worker Be aware of the hazards of winch line breakage Ensure that everyone remains clear of the recoil area in the event of load or line breakage Pull loads in a manner that avoids angles which could result in tipping or other unintended movement of the chipper and towing vehicle CONTROLS WINCH OPERATING PROCEDURES DANGER Follow all winch operating procedures if not followed severe injury or de...

Page 48: ... winch by moving the handle to the side then up to the top position If the machine has the winch control panel position the switch in the winch engaged position 6 Make sure everyone is clear Use the winch control valve or the radio remote control if applicable to now pull the wood material towards the machine Check that the controls operate in the correct direction OPERATING PROCEDURE 7 If the mac...

Page 49: ...nning This is for safety purposes to ensure that the hood pin is not removed and the chipper hood is not opened while the engine is running The chipper hood engine disable plug is wired to shut down the chipper engine When the disable plug is pulled out of the electric socket the electric circuit is broken disabling the engine The engine disable plug has a circuit fuse If the engine will not start...

Page 50: ... to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery The vent cover can be bolted on or removed from the drum housing depending on your needs There is one vent cover on each side of the drum housing The beltshield may have to be removed on some machines depending on model and options t...

Page 51: ...ubricate the Hydraulic Bump Bar pivot points with a dry lube weekly or as needed Also remove the reset pivot handle cover and the valve push bar cover on the bottom of the infeed tray and lubricate the pivots points with a dry lube Make sure the bump bar is not binding up and is operating smoothly it may require a dry lube lubrication Remove the covers on the bottom of the infeed tray and lubricat...

Page 52: ...ngue 3 Pull the sliding tongue out approximately 20 until the next set of holes in the sliding tongue are aligned with the stationary tongue tube 4 Reinstall the two 5 8 bolts and hardware Two bolts must be used to pin the sliding tongue 5 Tighten both sliding tongue bolts and automated lock nuts until they are snugged up to the tongue bushings but still able to spin inside the bushings If the bol...

Page 53: ...nd LOW Engine R P M is controlled by moving the lever from one position to the other 6 Push Button Or Electric Throttle System if equipped Some engines may have a push button or electric throttle adjustment Engine R P M is controlled by pushing a button or switch to raise or lower the R P M 7 Alternator Warning Light This light will glow when the alternator is not charging or when the ignition swi...

Page 54: ...nsporting the machine Also check brakes if equipped to make sure they are operating correctly 14 Do not transport unless discharge is secured into a transport position 15 If machine is equipped with a chip box lock the turntable in the transport position 16 Check tires for correct pressure cuts or damaged rims 17 Check lug nuts and retorque if necessary Check new units before operation check again...

Page 55: ...he only equipment movement should be slowly straight on or straight off the trailer 10 With the engine and the machine at as low a speed as possible move the machine toward the ramp system Make sure the alignment is correct throughout the travel 11 Properly secure the equipment and the area to avoid any possible accidents or dangers 1 The trailer must have a cargo weight rating capacity for the we...

Page 56: ...Bandit 42 Copyright 1 18 MODEL 19XPC LEFT RIGHT BACK FRONT MAINTENANCE MACHINE ORIENTATION REFERENCE ...

Page 57: ...years of trouble free operation DANGER NOTICE NOTICE NOTICE NOTICE 1 Check the safety decals and engine gauges Replace any missing or damaged decals and or engine gauges 2 Check all safety equipment Check for proper operation Repair or replace as needed With everything shut down and stopped ensure last chance cables freely operate feed control valve 3 Check entire machine for loose bolts nuts part...

Page 58: ...ubrication Wipe off excess grease Excessive grease will attract dirt 13 Check and oil feedwheel slide box Check that the feedwheel slide box is working smoothly and oil with 10W 30 type motor oil Clean and oil the slide guides After pinning chaining and blocking the top yoke in the up position clean and oil each side of the bottom yoke New machines especially need oiling to ensure correct operatio...

Page 59: ...anual Thoroughly clean radiator fins at least once a day or more in excessive conditions Make sure debris is not packed between fins Use compressed air and or pressurized water soap may also be needed to clean the radiator depending on the level and type of debris If pressurized water is used be careful not to turn the debris hard and pack solid between the radiator fins Make sure to clean the rad...

Page 60: ... anvil is a normal wear item if it is worn you can rotate it to a new working edge Refer to pages 58 59 for the exact checking of anvil clearance procedure 2 Check shear bar clearance sharpness and tightness Every 50 hours of operation measure the shear bar clearance The clearance should be 120 3 0mm from highest knife Make sure the shear counter knives are sharp and have not lost their edge every...

Page 61: ...ESE TORQUES ARE BASED ON DRY CLEAN THREADS DESCRIPTION BOLT SIZE TORQUE FT LBS TORQUE Nm Chipper Drum Bearing Bolts 5 8 11 NC 220 298 Drum Head Shaft Bushing 4040 5 8 11 NC 142 193 Anvil 1 2 13 NC 75 102 Knife Bolts 5 8 11 NC 180 245 Line Rope Shear Counter Knife Bolts 1 4 20 NC 15 20 Line Rope Shear Adjustment Bolts 5 8 11 NC 180 245 Feedwheel Bearing Bolts 1 2 13 NC 75 102 Feedwheel Bearing Set ...

Page 62: ... adjust chain drive tension 16 Check hydraulic pump and motor shafts for fit and tightness 17 Check and always maintain hydraulic level at 3 4 to 7 8 full 18 Check all hoses fittings lines and tanks for damage and fluid leaks 19 Check hydraulic control valves and ensure they operate and shift correctly 20 Check fuel level Running out and repriming is time consuming 21 Check engine oil coolant leve...

Page 63: ...ydraulic oil and flush the hydraulic tank 2 Replace hydraulic suction screen s annually or every 2000 hours 3 Drain and clean the fuel tank OK REPAIRED YEARLY CHECK LIST Every year these checks must be made 1 Replace hydraulic filter s after first 10 hours then quarterly or every 400 hours 2 Grease swivel plates for discharge as needed 3 Replace high pressure oil filter s if equipped after first 1...

Page 64: ...power required to chip increases machine vibration and cause feeding problems The extra vibration will cause cracks to develop throughout the machine and void warranty 2 Belt Drives 1 Belts must be tightened several times in the first few days of operation 2 Proper belt tension 3 Proper belt alignment 1 Loose and slipping belts will affect the performance of feeding Burnt glazed and broke belts du...

Page 65: ... system is not working properly Look at any dump cartridges or solenoids on the hydraulic system often tapping of the block or removing the cartridge and cleaning it will take care of problems 1 Poor performance and will have down time for repairs 9 Feed System Slide Box 1 Open the bottom feedwheel clean out door and clean any debris to make sure no binding occurs 2 Adjust the yoke springs to the ...

Page 66: ...RE 1 Drum Bearings X Purge wipe off excess 2 Feedwheel Bearings X 1 shots of grease wipe off excess 3 Hood Hinge X 1 2 shots of grease wipe off excess 4 Feedwheel Slide Box X Clean and oil with 10W 30 5 Steel Friction Areas pivoting hinged sliding rolling X Lubricate i e control handle discharge flipper folding tray winch rollers etc 6 Chain Driven Components X Dry lube Swivel discharge chain driv...

Page 67: ...vary depending on options or component manufacturer Lubrication point instructions are described on the machine in the Lubrication Coolant Section and Maintenance Section of this manual or component manufacturer s manual NOTICE LUBRICATION CHART 7 5 5 1 4 4 4 2 11 4 3 1 9 10 8 11 2 4 4 6 ...

Page 68: ...tc 14 Chipper Feedwheel Bearings Use an EP 2 Lithium type grease only for all bearings Purge chipper bearings with grease you can not over grease these bearings Grease feedwheel bearings daily with one shot of grease Both types of bearings are designed with a relief system that will not allow over greasing In other words you can not hurt the bearing seals by pumping in too much grease Wipe off exc...

Page 69: ...hipper makes poor quality chips or does not feed properly A Knives have lost their edge Sharpen or replace knives DO NOT operate the Bandit with dull knives B Knife anvil worn or needs adjustment Rotate repair or replace see Figure 1 C Feedwheel s are not operating correctly SEE HYDRAULIC TROUBLE SHOOTING D The throat base opening is a high wear area The feed plate anvil takes much of this wear bu...

Page 70: ...NG Only Bandit knives and hardware are recommended for use in your Bandit chippers Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the Bandit chipper NOTICE NOTICE CAUTION Chipper knives are sharp and can be dangerous It is always necessary for your protection to be extra careful and wear proper hand protection ...

Page 71: ...isc chippers or the condition of the knife bolt threads on drum chippers If a problem is found contact your local dealer or Bandit Industries 8 Clean out the knife pocket at this time Remove all debris from the pocket and knife bolt holes 9 Sharpen rotate or replace the chipper knife Knives should be professionally sharpened maintaining angle and dimensional specifications Knives should be replace...

Page 72: ...rum head and base area Anvil Bolts Torque To Specs Anvil Adjuster Bolt Anvil Puller Block Anvil Bolts Torque To Specs Anvil Clamp Plate Anvil Adjuster Bolt Anvil Bolts Torque To Specs Anvil Knife Drum Head Anvil Adjuster Bolts Anvil Puller Block Anvil To Knife Gauge Anvil Clamp Plate Anvil Knife Drum Head Anvil To Knife Gauge MAINTENANCE ...

Page 73: ...ance one person will need to climb into the infeed hopper Use a feeler gauge or the anvil to knife gauge supplied by Bandit to check the clearance of the first knife to the anvil Check the clearance at the left and right sides of the knife 3 Once that knife has been checked climb back out of the infeed hopper remove the drum lock pin and very carefully rotate the chipper drum so the other knives c...

Page 74: ...n off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconnect the battery 1 This clearance should be checked every 50 hours of operation or as the knives are changed To check the rope line shear clearance follow all pre maintenance shut down procedures Once all safety procedures are completed the rope line shear to knife clearan...

Page 75: ...the counter knife bolts 6 Clean the Loctite off the counter knife bolts and from the mounting holes 7 Install the new counter knife to the mount bar 8 Apply Loctite 243 blue to the counter knife bolts and torque them to 15 ft lbs 20 Nm 9 Slide the rope line shear assembly back through the side of the drum housing and set into place 10 Follow the ROPE LINE SHEAR ADJUSTMENT PROCEDURE to finish insta...

Page 76: ... procedures 2 Locate the center of the span between sheaves 3 Push or pull down on the belt until the belt has deflected 1 4 6 4 mm 4 Record push or pull down force The force should be 12 lbs 5 4 kg 5 Adjust the belt tension if the force falls outside of this range 1 Follow all pre maintenance shut down procedures 2 Locate the center of the belt span between the sheaves 3 Push or pull down on each...

Page 77: ...8 51 lbs 21 8 23 1 kg Pump Drive Belts 1 4 6 4 mm deflection with 12 lbs 5 4 kg of force FIGURE 1 BELT TENSION FIGURE 2 BELT TENSION GAUGES SINGLE BARREL GAUGE UP TO 30 lbs 900 1919 23 DOUBLE BARREL GAUGE UP TO 66 lbs 900 1917 02 TRIPLE BARREL GAUGE UP TO 90 lbs 900 1919 67 FIVE BARREL GAUGE UP TO 165 lbs 900 1919 66 ENGINE ADJUSTER POSITIONING JAM NUTS POSITIONING JAM NUTS CLUTCH END OF ENGINE CH...

Page 78: ...OLT ON MOUNT REPLACEMENT PLATE DANGER Do not operate the machine without the chip breaker assembly or the replacement plate bolted to the bottom mount plate and the bottom mount plate bolted to the belly band of the drum housing If the chip breaker assembly is removed the replacement plate must be bolted to the bottom mount plate in place of the chip breaker assembly see Figure 2 and mounted to th...

Page 79: ...oes not rock or slop on the shaft 5 Install the self locking nut with Loctite 263 on the threads 6 Tighten to the correct torque 340 ft lbs 461 Nm for DT motor 250 300 ft lbs 339 407 Nm for RE TG motor 150 170 ft lbs 203 230 Nm for RS TE motor 7 Slightly tap with a hammer on the coupler face to ensure proper seating 8 Retorque self locking nut 9 Deburr and degrease the feedwheel shaft 10 Install t...

Page 80: ...ng on the shaft about 1 8 3 2 mm from its intended position towards the base so when the bearing is tightened up on the shaft the bolt holes will line up 4 Hand tighten the locknut to take out the looseness the use a hook type spanner wrench to bring the locknut to a snug fit 5 Mark the locknut and chipper drum shaft with a grease pencil or a dark marker Use a soft steel drift pin and a hammer to ...

Page 81: ...mately 1 8 3 2 mm from center of the base to the left side of the machine 7 Hand tighten the locknut to take out the looseness then use a hook type spanner wrench to bring the locknut to a snug fit 8 Mark the locknut and chipper drum shaft with a grease pencil or a dark marker Use a soft steel drift pin and a hammer to drive the locknut clockwise one full turn Make sure the adapter sleeve does not...

Page 82: ...re 1 Clean the feedwheel shaft of all debris use a degreaser 2 Install both feedwheel bearings on the feedwheel shaft with the Grip Tight bearing on the hydraulic motor side and the set screw bearing on the opposite side Do not lock the bearing on the shaft at this time allow the feedwheel to shift freely for installation 3 Position the feedwheel in the yoke mount and install all 8 feedwheel beari...

Page 83: ...c drum by hand Always use a pry bar or wood bar This will prevent the person turning the disc drum from being injured should the disc drum break loose 8 Reinstall the discharge chute mount securely and point it in a safe direction away from anything 9 Never leave the chipper hood open and try to start the engine in order to engage the chipper disc drum to blow chips out of the housing this is very...

Page 84: ...infeed tray Using a belt tension gauge the bump bar should activate with approximately 25 30 lbs 11 14 kg If these measurements are not within specifications the bump bar needs to be checked for worn loose damaged or broken parts Repair or replace parts as needed and or contact the nearest dealer or Bandit Industries for assistance ...

Page 85: ...WITH COVERS REMOVED Make sure the bump bar operates smoothly and without binding Make sure the bump bar is free from all debris and nothing is jammed around or in behind the bump bar Lubricate the pivots points with a dry lube weekly or as needed HYDRAULIC BUMP BAR MAINTENANCE ...

Page 86: ...oximately 6 152 mm of travel before you start spring tension Use this position when chipping the maximum diameter material allowed by the chipper With the pin in position 2 the Easy Climb System will have approximately 4 102 mm of travel before you start spring tension Use this position while chipping slightly smaller material than the maximum diameter material allowed by the chipper With the pin ...

Page 87: ...nt available A small brush can be used to touch up the area 4 Also primer and most colors of paint are available in aerosol spray cans to simply spray over the effected area after it is cleaned dry and warmed This method is not as reliable as the process in step 2 It is also reported that some equipment owners polish their machine at least yearly and keep good mud flaps on their towing trucks D 03...

Page 88: ...w axle MFG instructions Brakes uneven or misadjusted brakes cause irregular brake activation MAINTENANCE TIRE WEAR DIAGNOSTIC CHART For additional parts break downs and service videos go to www dexteraxle com Wear Pattern Cause Action Edge Wear Under inflation Adjust pressure to particular load per tire catalog Side Wear Not hauling trailer level Bent axles Wide tires Wheel bearings Must be hauled...

Page 89: ...disable plug in 7 Remove padlock from hood pin 8 Press down and hold hood spring lock pin on disc chippers 9 Retract hood pin DO NOT RESTART UNTIL ALL GUARDS AND HOODS ARE SECURELY AND PROPERLY INSTALLED DANGER W 01 10 17 WARNING Pressured oil easily punctures skin causing injury gangrene or death Seek immediate medical care Do not use finger or skin to check for leaks Remove hydraulic pressure or...

Page 90: ...have operated a new machine for approximately an hour to shut down the machine and recheck all hydraulic fittings Relieve all pressure and retighten as needed DONOTGONEARHYDRAULICLEAKS Highpressureoileasilypuncturesskincausingseriousinjury gangrene or death Avoid burns from fluid Hot fluid under pressure can cause severe burns DO NOT use fingers or skin to check for leaks Lower load or relieve hyd...

Page 91: ...2 cSt Maximum No Load Viscosity at start up 2000 cSt Hydraulic fluids vary in their resistance to oxidation at elevated temperatures their ability to protect against metal to metal contact under increasing temperature and their ability to separate water from the fluid Viscosity is temperature dependent Fluids with high viscosity index VI will thin out slower at higher temperature and thicken slowe...

Page 92: ...gs are subject to change NOTICE NOTICE HYDRAULICS HYDRAULICS After the initial start up of the machine and after any replacement of hydraulic components fittings and hoses must be re checked for leaks and clearances CAUTION Equipment Model 19XPC Pump GPM LPM 27 102 2 Top Feedwheel GPM LPM 16 60 6 Bottom Feedwheel GPM LPM 11 41 6 Feedwheel RPM Top 27 28 Bottom 40 41 Main Relief PSI bar 2300 159 Fee...

Page 93: ... only when checking pressure Follow above instructions or this will cause unwarranted damage to the hydraulic components Never close the ball valves on the hydraulic tank suction ports if equipped while the machine is running this will ruin the hydraulic pump and components Some component manufacturers require different specific hydraulic lubrication such as gear boxes undercarriage drives etc Ref...

Page 94: ...t and components such as fluid engagement clutch s PTO s have their own lubrication requirements Consult their manufactures manual for that information DANGER Before attempting any type of maintenance disengage clutch wait for the disc drum to come to a complete stop turn off engine remove the ignition key make sure the ignition key is in your possession install the disc drum lock pin and disconne...

Page 95: ...low into the top feedwheel motor 9 Reinstall both caps on the Top Feedwheel Needle Valve NV1 and the Top Feedwheel Motor Relief RV1 10 Repeat steps 1 through 9 for the Bottom Feedwheel Needle Valve NV2 and the Bottom Feedwheel Motor Relief RV5 Install the pressure gauge into the Bottom Feedwheel Gauge Port G3 Before attempting any hydraulic pressure settings make sure the hydraulic oil is clean hy...

Page 96: ...NTS 1 2 3 4 5 Control Valve 1 VALVE SEAT The springs pushes the relief valve ball against it until pressure builds 2 POPPIT VALVE This ball opens and closes to relieve excess pressure on hydraulic system 3 RELIEF SPRING This spring tensions the amount of pressure required to open the relief valve ball This spring weakens and must be checked and or readjusted every month for best performance 4 ALLE...

Page 97: ...8 Readjust relief pressure setting if needed if not needed shut off engine and remove plug and pressure gauge Reassemble control valve to optional motor or cylinder 9 Check for hydraulic leaks 10 Relief valve pressure should be checked and or readjusted every month for best performance PROCEDURE FOR CHECKING OPTIONAL HYDRAULIC COMPONENTS Before attempting any hydraulic pressure settings make sure ...

Page 98: ...e stuck open 2 Worn hydraulic motor 3 Pump is worn 4 Feedwheel relief pressure not correct 5 Pinched or damaged hydraulic hose 6 Feedwheel valve control valve worn leaking internally 7 Autofeed dump valve stuck open 8 Low hydraulic oil level 9 Plugged oil screen 10 Binding such as worn bearings etc 11 Control lever improperly shifting valve 1 Clean or replace 2 Replace 3 Replace 4 Reset to specifi...

Page 99: ... PROCEDURE Checking relief valve setting 1 Refer to the hydraulic pressure adjustment procedure section of the manual to find the correct procedure for checking relief valve setting page 81 Adjusting relief valve setting 1 Refer to the hydraulic pressure adjustment procedure section of the manual to find the correct procedure for adjusting relief valve pressure settings page 81 Cleaning relief val...

Page 100: ...RESTRICTED FLOW TO PASS THROUGH IT 8 Start the engine to engage the pump the clutch may have to be engaged if the pump is belt driven 9 Have a second person lift the hydraulic hose far enough out of the tank inlet to observe the flow of oil going into the tank Observe the pressure gauge reading to make sure a high pressure does not exist 10 Increase the engine speed slowly to full rpm and at the s...

Page 101: ...h the meter and pressure gauge reading to make sure a high pressure does not exist 8 Increase the engine speed slowly to full rpm and at the same time observe the pressure and flow rate The pressure should still remain low Make a note of the flow rate gpm or Lpm at full engine rpm 9 SLOWLY turn the needle valve on the flow control in and observe the pressure increase on the pressure gauge 10 Conti...

Page 102: ...ines will be equipped with a flow divider between the hydraulic motor and the control valve If the hydraulic motor has a case drain unhook the case drain hose that goes to the relief valve at the valve and put the hose into the hydraulic tank 4 Place the end of the hose in a clean 5 gallon 19L pail 5 Plug the open port of the control valve or main relief valve 6 Unhook the other hose in the contro...

Page 103: ...he detent will hold the hand lever in the three positions GENERAL PROCEDURE Hand Lever Seal Retainer Back Up Ring O Ring Detent Assembly Relief Valve Kit Spring Cover Seal Retainer Back Up Ring O ring Valve Body Valve Spool Small amount of clean hydraulic oil Clean working area free of debris and shop rags 3 16 Tee handle hex driver 3 4 drag link drive socket Jawed vice 1 Secure valve in vice or s...

Page 104: ... YOKE REMOVABLE PLUG 12 T WINCH A B P T A B 1 2 P Tb Ta B A 10 G1 P 2500 PSI C1020 RV1 C1220 SV1 D05 BANDIT SUPPLIED FEED C1220 NV1 6 YP A B P T A B YOKE REMOVABLE PLUG C1020 12 T1 10 YT 2 1 P T A B P Tb Ta B A D05 A B P T A B P Tb Ta B A D05 BANDIT SUPPLIED WINCH 10 10 WA 10 WA 10 WA 10 WB 10 6 G2 6 6 G5 FC1 C1020 RV2 C1020 RV3 12 SP1 12 SP2 A B P T A B A B P T A B V5 M1 M2 A A B B FLOW DIVIDER F...

Page 105: ... P T A B 1 2 P Tb Ta B A 10 G1 P 2500 PSI C1020 RV1 C1220 SV1 D05 BANDIT SUPPLIED FEED C1220 NV1 6 YP A B P T A B YOKE REMOVABLE PLUG C1020 12 T1 10 YT 2 1 P T A B P Tb Ta B A D05 A B P T A B P Tb Ta B A D05 BANDIT SUPPLIED WINCH 10 10 WA 10 WA 10 WA 10 WB 10 6 G2 6 6 G5 FC1 C1020 RV2 C1020 RV3 12 SP1 12 SP2 A P T A B TONGUE JACK CYLINDER C2 B 060 TONGUE JACK CONTROL VALVE SET AT 1200 PSI A B P T ...

Page 106: ... Right Turn Yellow Y Left Turn Brown BR Running Lights Black BL Power to Breakaway Switch WIRING FOR STANDARD 6 PRONG PLUG AND 6 WIRE MAIN CABLE JUNCTION BOX WIRES SPLICED TOGETHER WHITE WIRES GROUNDED J JUNCTION BOX Running Lights BR Right Turn G Left Turn Y Ground W Brakes R LICENSE PLATE LIGHT RED MARKER LIGHT RED MARKER LIGHT W W BR BR 6 WIRE MAIN CABLE W AMBER MARKER LIGHT TAIL LIGHT AMBER MA...

Page 107: ...u should have the serial number S N and model of the machine to ensure that you receive the correct replacement part See page 6 for typical serial number work order number locations NOTICE Bandit Industries Inc reserves the right to make changes in models size design installations and applications on any part without notification NOTICE Some of the components shown in this section are for optional...

Page 108: ... 12 11 10 15 17 19 22 21 19 20 25 24 32 32 28 29 30 31 28 27 26 38 34 50 49 36 40 41 42 43 45 48 46 44 69 40 41 42 51 52 53 53 52 51 67 54 54 54 54 41 55 56 57 58 59 60 61 62 63 65 64 41 55 70 70 71 21 22 20 19 18 19 17 5 4 7 7 8 6 4 7 8 7 33 33 72 16 18 23 39 47 68 66 32 34 37 35 INFEED HOPPER COMPONENTS ...

Page 109: ...t 3 4 Round 20 905 8000 06 Fuel Saver Kit 21 980 0136 44 Shut Down Switch Mount 22 900 2914 65 Shut Down Switch 23 a 980 300290 License Plate and Light Mount b 905 3002 28 License Plate and Light Mount Australia 24 905 2927 84 License Plate Light 25 980 0122 55 Wooden Push Paddle Mount 26 900 4914 18 Plastic Knob 27 981 1005 30 Wooden Push Paddle 28 900 7900 96 Rubber Cap Dual Yoke Lift Control Ba...

Page 110: ... 12 11 10 15 17 19 22 21 19 20 25 24 32 32 28 29 30 31 28 27 26 38 34 50 49 36 40 41 42 43 45 48 46 44 69 40 41 42 51 52 53 53 52 51 67 54 54 54 54 41 55 56 57 58 59 60 61 62 63 65 64 41 55 70 70 71 21 22 20 19 18 19 17 5 4 7 7 8 6 4 7 8 7 33 33 72 16 18 23 39 47 68 66 32 34 37 35 INFEED HOPPER COMPONENTS ...

Page 111: ...eedwheel Sprocket Bushing 59 925 2000 06 Chain Guard Assembly 60 900 1901 36 Feedwheel Motor Sprocket Bushing 61 900 1901 35 Feedwheel Motor Sprocket 62 900 3906 29 Top Feedwheel Hydraulic Motor 63 925 2000 03 Yoke Lift Assembly 64 955 1005 91 Yoke Lock Pin 65 a 900 3976 84 Yoke Lift Cylinder Welded b 900 3979 93 Pin for Welded Cylinder Not Shown c 900 3979 94 Pin for Welded Cylinder Not Shown d 9...

Page 112: ...Bandit 98 Copyright 1 18 MODEL 19XPC CHIPPER COMPONENTS Parts may not be exactly as shown NOTICE HIGH HP OPTION ...

Page 113: ...ipper Knife Hardware 12 911 2002 04 Chipper Drum Head Assembly Includes 11 13 14 15 13 900 1906 26 Drum Head Bushing 14 937 1004 17 Drum Head Shaft 15 937 1004 19 Key for Drum Head Shaft 16 a 937 3009 23 Shear Counter Knife b 900 4909 86 Counter Knife Bolts 1 4 20NC x 5 8 SHCS 8 per 17 a 937 3007 12 Shear Bolt Plate b 937 1012 95 Shear Assembly Includes 16 18 911 2002 29 Base Top With Door Assembl...

Page 114: ...Bandit 100 Copyright 1 18 MODEL 19XPC CHIPPER COMPONENTS Parts may not be exactly as shown NOTICE HIGH HP OPTION ...

Page 115: ...CE CHIPPER COMPONENTS 32 912 300037 Removable PTO Cover Beltshield Back 33 Chipper Belts 34 Engine Sheave 35 Engine Sheave Bushing 36 911 2001 79 Beltshield Assembly Includes 31 37 37 911 2001 80 Beltshield Bottom 38 Chipper Sheave 39 Chipper Sheave Bushing 40 900 9910 28 Manual Holder 8 x 11 x 2 41 a 937 0500 53 Beltshield Assembly 1500 Series Belts b 937 0500 59 Beltshield Engine Sheave Half c 9...

Page 116: ...y not be exactly as shown NOTICE Part Numbers For Knives Hardware Knife Bolt Torque 180 ft lbs 245 Nm KNIFE BOLTS MUST BE INSTALLED THROUGH KNIFE AS SHOWN NOTICE THIS SIDE TO DRUM 1 2 3 1 900 9902 27 5 8 x 5 1 2 x 10 Chipper Knife 2 900 4901 32 5 8 Mill Carb Washer 3 900 4900 20 5 8 11NC x 2 Knife Bolt ...

Page 117: ...p Plate 3 900 4907 91 Anvil Eye Bolt 1 2 13NC x 4 1 2 Current 4 900 4909 18 1 2 Mill Carb Washer 5 900 4906 86 1 2 Lock Washer 6 900 4903 17 1 2 13NC x 2 1 2 Hex Head Bolt 7 900 4900 74 1 2 13NC x 2 Hex Head Bolt 8 900 4906 82 1 2 13NC Hex Nut 9 955 300193 Anvil Gauge 10 904 0003 90 Anvil Hardware Kit Only Includes 3 8 11 937 0501 64 Anvil Hardware Kit Includes 1a 3 8 FEED DIRECTION 8 4 8 4 7 6 5 ...

Page 118: ...XPC DISCHARGE COMPONENTS Parts may not be exactly as shown NOTICE HEIGHT ADJUSTABLE HAND CRANK HYDRAULIC SWIVEL DISCHARGE 10 12 14 15 16 18 13 13 4 3 9 2 1 5 6 7 8 11 17 19 20 21 22 23 25 26 27 24 22 5 6 7 8 HYDRAULIC SWIVEL MOTOR MOUNT ...

Page 119: ...lean Out Door 10 900 9904 64 Chain Guard 11 a 900 1901 20 50 Roller Chain b 900 1901 18 Half Link Chain Not Shown c 900 1901 19 Master Link Chain Not Shown 12 900 1915 71 Sprocket for Swivel Discharge 13 900 1909 36 Bushing Only 14 980 200006 Chain Adjuster Assembly 15 937 200018 Discharge Swivel Mount 16 900 4905 43 Eye Bolt Adjuster 17 a 937 200064 T Handle Assembly b 900 7900 96 Rubber Cap 18 9...

Page 120: ...trol Valve Mount Plate 2 a 900 4911 04 Discharge Transport Bolt 5 8 11NC x 1 1 2 b 900 4903 25 Discharge Transport Nut 5 8 11NC 3 900 3925 18 Check Valve 4 960 0006 42 Straight Section Cylinder Lug 5 980 0101 59 Hydraulic Flipper Hinge 6 980 0126 48 Flipper Lug 7 937 0501 63 12 Hydraulic Flipper Assembly Enclosed Includes 4 5 8 900 3930 71 Cylinder Lug Pin 3 4 Dia x 2 1 2 Cotter Pin 1 4 x 1 1 2 9 ...

Page 121: ...rol Adjuster b 900 3983 63 Flow Control Plug 3 900 3987 77 Dump Valve 4 a 900 3983 86 12V Dual Coil Solenoid Valve b 900 3984 19 24V Dual Coil Solenoid Valve c 900 3920 20 Solenoid Nut d 900 3967 44 Seal Kit e 900 3954 35 Square Cross Section O Ring 5 a 900 3983 22 Manifold Assembly Excludes 4 b N A Manifold Assembly Excludes 2 4 6 999 8004 34 Wiring Harness for Joystick 7 900 3988 14 Needle Valve...

Page 122: ...DEL 19XPC A B INLET D B A D B A A B A B INLET A B INLET G1 FB FA YP P FD FC SP YT SP RV3 G2 WB WA P G3 T1 T 5 2 3 4 10 11 9 8 7 7 6 BOTTOM TOP FC2 1 Parts may not be exactly as shown NOTICE HYDRAULIC SCHEMATIC HYDRAULIC COMPONENTS ...

Page 123: ...op Feedwheel Hydraulic Motor 9 900 3917 18 Bottom Feedwheel Hydraulic Motor 10 900 3927 73 Yoke Control Valve 11 a 900 3925 07 Yoke Lift Cylinder Welded b 904 0007 14 Pin For Welded Cylinder Not Shown c 900 4913 23 Rubber Washer Top Of Cylinder Not Shown Hydraulic components fittings hoses will very depending on optional equipment Order by physical description Hydraulic pumps need to be ordered by...

Page 124: ...Bandit 110 Copyright 1 18 MODEL 19XPC HYDRAULIC COMPONENTS Parts may not be exactly as shown NOTICE HOSE CLAMP HOSE GUARD 1 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 1 2 3 4 ...

Page 125: ...s s 1 4 d 900 3914 02 1 2 Single Clamp Assembly For Steel Lines Includes s 1 4 e 900 3915 61 1 2 Double Clamp Assembly Includes s 1 4 f 900 3913 32 1 2 Double Clamp Assembly For Steel Lines Includes s 1 4 g 900 3914 03 3 4 Single Clamp Assembly Includes s 1 4 h 900 3914 07 3 4 Double Clamp Assembly Includes s 1 4 i 900 3914 04 1 Single Clamp Assembly Includes s 1 4 j 900 3914 05 1 1 4 Single Clamp...

Page 126: ...3 4 6 900 3937 34 Seal Kit For Control Valve 7 904 0003 33 Seal Retainer For Control Valve NOTE NOT INCLUDED IN SEAL KIT 8 900 3901 12 Relief Valve Kit Spring Ball Screw NOTE SOLD ONLY AS A KIT 9 904 0003 34 Valve Spool Stop For Spring Loaded Valve 10 904 0003 35 Valve Spool Spring 11 904 0003 36 Valve Spacer For Yoke Lift Valve 12 900 A 2941 Spring Center Kit For Spring Loaded Valve 13 904 0003 3...

Page 127: ...4 0003 32 Bracket Handle And Chain Link NOTE INCLUDES s 1 2 3 4 6 900 3937 34 Seal Kit For Control Valve 7 904 0003 33 Seal Retainer For Control Valve NOTE NOT INCLUDED IN SEAL KIT 8 900 3901 12 Relief Valve Kit Spring Ball Screw NOTE SOLD ONLY AS A KIT 9 900 3900 71 Detent Kit For Feedwheel Control Valve NOTE SOLD ONLY AS A KIT 10 900 390071C Detent Cap Only With Screws Long 11 900 3900 71E Deten...

Page 128: ...ight 1 18 MODEL 19XPC 32 FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 6 3 5 8 7 11 11 9 10 13 13 12 14 15 14 16 13 13 17 11 18 19 20 20 11 22 22 21 21 28 29 30 29 28 23 24 ...

Page 129: ...onal Steel Battery Box c 914 0501 46 Steel Battery Box for 1400 CCA Battery 9 900 7900 08 Plastic Battery Liner Box for 1000 CCA Battery 10 a 900 6915 42 1000 CCA Battery b 900 6907 88 1400 CCA Battery 11 900 2927 86 LED Amber Marker Light 12 a 900 5904 43 Aluminum Fender b 937 2003 68 Steel Bolt On Fender c 981 2001 08 Right Side Heavy Duty Aluminum Fender d 980 0506 81 Right Side Heavy Duty Stee...

Page 130: ...ight 1 18 MODEL 19XPC 32 FRAME ACCESSORY COMPONENTS Parts may not be exactly as shown NOTICE OPTIONAL SLIDING TONGUE 6 3 5 8 7 11 11 9 10 13 13 12 14 15 14 16 13 13 17 11 18 19 20 20 11 22 22 21 21 28 29 30 29 28 23 24 ...

Page 131: ...5 75R 17 5 Tire Only d 900 5904 49 17 x 6 75 Solid Gray 8 Bolt Rim Only e 900 5908 78 17 x 6 75 Aluminum 8 Bolt Rim Only f 900 5908 39 215 75R 17 5 Tire and Solid Gray 8 Bolt Rim g 900 5908 80 215 75R 17 5 Tire and Aluminum 8 Bolt Rim h 900 5903 54 215 75R 17 5 Tire Only i 900 5905 01 235 85R 16 Tire Only j 900 5904 22 16 x 6 White Spoke 8 Bolt Rim Only 30 a 900 5903 93 10 000 Lb Torflex Axle Asse...

Page 132: ...Bandit 118 Copyright 1 18 MODEL 19XPC Parts may not be exactly as shown NOTICE FUEL HYDRAULIC TANK COMPONENTS 9 3 4 2 6 7 8 12 11 2 10 12 5 11 3 1 4 ...

Page 133: ... Assembly Includes 2 4 10 e 911 200015 Optional 40 Gallon Fuel Tank 7 a 900 3926 84 SuctionDropPipeAss yWithoutHoseBarb 1 2 NPTFMalex3 8 NPTFFemale b 900 3926 83 3 8 NPTF To 1 2 Hose Barb c 900 3926 82 3 8 NPTF To 3 8 Hose Barb d 900 3931 53 3 8 NPTF To 5 16 Hose Barb 8 a 900 3909 00 ReturnDropPipeAss yWithoutHoseBarb 3 8 NPTFMalex1 4 NPTFFemale b 900 3925 48 1 4 NPTF To 3 8 Hose Barb c 900 3909 0...

Page 134: ...1 18 MODEL 19XPC OPTIONAL COMPONENTS Parts may not be exactly as shown NOTICE DINAMIC WINCH 2 1 3 5 4 13 12 12 11 13 13 13 18 17 16 15 14 14 14 14 8 10 10 10 9 6 7 6 10 19 21 20 21 10 10 Old Style Docking Bar Pre S N 505611 ...

Page 135: ...980 2005 35 Rope Docking Bar 10 900 4919 82 Spring 11 980 0505 82 Winch Roller Assembly Includes 12 13 12 914 1004 18 Winch Roller 13 a 900 4902 27 Winch Roller Bolt b 900 4907 17 3 4 Lock Washer 14 900 4923 41 1 2 13NC x 2 Plated Button Head Cap Screw 15 980 3011 25 Fairlead 16 900 3920 01 Winch Valve 17 a 900 3936 39 Winch Selector Control Valve b 900 3936 40 5 16 Replacement Stud For Selector V...

Page 136: ...dered by physical description NOTICE OPTIONAL COMPONENTS LOCATION PART NUMBER DESCRIPTION HYDRAULIC ACTIVATED LAST CHANCE 4 4 3 3 2 1 5 2 1 980 300185 Hydraulic Last Chance Control Bar 2 a 900 7900 96 Vinyl Grip Black b 900 7901 41 Vinyl Grip Yellow 3 900 3914 02 Control Handle Pivot Bracket 4 900 4907 43 Cables 5 955 300054 Linkage ...

Page 137: ...6 BOTTOM TOP FC2 A B INLET A B INLET 7 7 8 INLET INLET 8 10 2 3 4 1 LOCATION PART NUMBER DESCRIPTION 1 See Pages 118 119 Hydraulic Tank 2 900 3912 51 Hydraulic Tank Strainer 3 a 900 3950 56 In Tank Filter b 900 3950 58 Filter Only c 900 3950 57 Cover Down Tube d 900 3956 95 Seal Kit 4 Hydraulic Pump 5 See Page 107 3 Bank Manifold Block 6 900 3970 62 Dinamic Winch Motor 7 900 3920 05A Feedwheel Val...

Page 138: ...4 24 Tongue Jack Cylinder Welded b 904 0007 14 Pin For Welded Cylinder Not Shown 3 a 900 3920 01 Tongue Jack Valve SAE O rings b 900 3901 42 Tongue Jack Valve Pipe Fittings 4 900 3949 09 Check Valve 5 955 2002 81 Outside Tube Assembly 6 900 4907 60 Cotter Hair Pin 7 914 1000 38 Lock Pin 8 955 2002 80 Inside Tube Assembly 9 955 2002 79 Drop Leg Foot Pad Assembly 10 955 2001 93 Bolt On Hydraulic Ton...

Page 139: ...y Radiator Screen Ass y specify latch type 2 980 0122 86 Spring Lock Tab Foldaway Radiator Screen 3 Mount Tray For Foldaway Radiator Screen 4 900 7900 57 Weather Strip 5 a 900 4901 83 Spring Lock Plunger b 900 7900 93 Rubber Cap For Spring Lock 1 2 Diameter 6 900 4901 61 Hook Pull Clamp 7 980 0128 77 Lock Tab For Hook Parts may not be exactly as shown NOTICE Parts may not be exactly as shown NOTIC...

Page 140: ...Bandit 126 Copyright 1 18 MODEL 19XPC Parts may not be exactly as shown NOTICE HYDRAULIC BUMP BAR OPTIONAL COMPONENTS 3 3 4 5 2 7 3 3 6 1 11 8 9 10 9 11 10 ...

Page 141: ... Bar Assembly 64 8 a 980 2003 37 Bump Bar Infeed Tray Assembly 35 b 626 2001 26 Bump Bar Infeed Tray Assembly 42 c 905 2000 56 Bump Bar Infeed Tray Assembly 45 d 917 2000 20 Bump Bar Infeed Tray Assembly 54 e 911 2001 13 Bump Bar Infeed Tray Assembly 64 9 a 980 3011 43 Spring Tube for Spring Assist Single Spring Start 4 14 b 980 0129 86 Spring Tube for Spring Assist Single Spring Pre 4 14 c 937 30...

Page 142: ...Bandit 128 Copyright 1 18 MODEL 19XPC SERVICE RECORD SERVICERECORD DATE DESCRIPTION AMOUNT ...

Page 143: ...BANDIT CONTROLS 1 245774458290 21Dec2016 HAND FED BANDIT CONTROLS FUEL SAVER RADIO WINCH w FEED ASSIST DUMP VALVE BUMP BAR ...

Page 144: ...y switch to prevent grinding the starter while the engine is running If the engine does not start immediately it may be necessary to cycle the key back to the OFF position wait 15 20sec allow engine ECU time to shut down and then go through the starting sequence again To turn off AutoFeed and run auxiliary functions at startup navigate to the Mode page on the display and see instructions below on ...

Page 145: ...h the Display C1 will default to Radio mode If C1 loses comm with the Display AND the radio receiver it will default to Tether Mode If C1 loses comm with display and receiver and tether it will remain in Manual mode internally Manual Mode still allows the operator to at least start and idle and override valves manually 1 2 3 4 5 Blinking indicates that the system has E Stopped the engine Hood Pin ...

Page 146: ...ays defaults to AutoFeed ON when the key is first turned on A popup alert indicating the controls are in Bypass will blink on every screen because certain control features are disabled while in Bypass While feeding fwd when not in Bypass when you throttle down Feed Fwd will drop out and AutoRev will fire one time However if you are in Manual Bypass AutoRev will momentarily fire every time the engi...

Page 147: ... of 15 until keyswitch is cycled and that memory is cleared This is to provide a limited history of errors in case an operator is unable to watch this screen continuously and likely miss a status value momentarily showing 0 The Tether E Stop error counter will only watch for E Stops while in Tether Mode Chip Time is a measure of time accumulated when engine load is above FuelSave Load and Feeding ...

Page 148: ...agnosed for open broken connection while the output is de engergized The Outputs in Controller1 C1 are organized into 2 groups each group has a supply fuse The status of each fuse is shown at the top of each group If multiple outputs from the same group have bad 0 status check the supply fuse for that group as well as the individual wires to each coil Press the Maint4 button to navigate to Mainten...

Page 149: ... load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and the Radio Winch functions will be enabled The Radio Feed Fwd button then can be used to Feed Assist on Electric Feed Assist machines Once the Winch is properly stowed Radio winch functions will be disabled and Feed Fwd wil...

Page 150: ... idles down due to light load conditions simply press Throttle Up and then press Feed Fwd to resume feeding If the Winch Stow Switch indicates that the winch is out Feed Fwd will stop automatically and the Tether Winch functions will be enabled The Tether Feed Fwd button then can be used to Feed Assist on Electric Feed Assist machines Once the Winch is properly stowed Tether winch functions will b...

Page 151: ...ds The first number behind the Fan Rev Interval time setting is the engine fan state 0 neutral 1 pulling forward 14 reversing purge The second number behind the time setting is an error count of how many times the main controller C1 has lost communication with the fan control module since the last key cycle 1 2 3 4 5 FuelSave Time this is the amount of time the machine will wait at no load until i...

Page 152: ...RPM to recover above AutoFeed Hi 2000rpm and then Feed Fwd will resume Note if AutoFeed Hi setting value is mistakenly set higher than the engine can run the Feed system will not Feed Fwd because it is waiting for the engine to reach a speed it cannot attain Correct the AutoFeed Hi setting to approx 100 200rpm lower than max engine speed 1 2 3 4 5 Fuel Saver Behind the FuelSave Load setting 42 as ...

Page 153: ... normal operation the load on the engine might range from 50 90 while chipping When no material is being fed into the chipper it will just run at high rpm but maybe only 35 load With actual load being lower than the 42 setting the controller sees no load and after 10 seconds will idle the machine down to approximately 1 000 RPM Tap Throttle Up to bring the RPM back to full speed The buttons on the...

Page 154: ...r must see a 12V signal from the Winch Stow Switch a 0V signal from Feed Assist Push Button Switch When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Stow Switch will now indicate that the winch is no longer deployed and normal chipper functions can resume feed fwd etc The Yoke Lift is disabled while winch is deployed Exce...

Page 155: ... signal from Feed Assist Joystick Feed Fwd When the operator is finished with winch operations the winch rope must be stowed properly to tighten down on the Stow Bar The Stow Switch will now indicate that the winch is no longer deployed winch functions will be disabled and normal chipper functions can resume feed fwd etc The Yoke Lift is disabled while winch is deployed Except Yoke Lift can moment...

Page 156: ...up menu Popup menu disappears after 5sec Popup Menu Options 1 Press this button for Display Menu 2 Press for DPF Options If equipped with relevant T4 engine 3 Press to view System Faults 4 Press to change Service Reminder options 5 Press to display other engine parameters 1 2 3 4 5 ...

Page 157: ...458290 21Dec2016 Display Menu 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back Engine ECU address is default 0 1 2 3 4 5 ...

Page 158: ...ronment Exhaust gas temperature is high Auto Regen is in process of burning out accumulated soot Soot level in the DPF indicates need for Regen if in Auto the engine typically conducts the regen on its own and the exhaust gas temperature indicator will come on to show it is in process If the symbol has a crossout through it Auto Regen cycles are Inhibited disabled by the operator Diesel Exhaust Fl...

Page 159: ...5 Go back If the engine or other system controller sends a diagnostic message as shown at right it will appear as a popup error with applicable details The popup message can be hidden press button 5 while still being active The LED s on the face of the display will remain lit indicating an error is still active Yellow LED is a WARNING level error Red LED is a STOP level error 1 2 3 4 5 Press to di...

Page 160: ...BANDIT CONTROLS 18 245774458290 21Dec2016 Faults and Diagnostic Messages The Amber LED corresponds to a Diagnostic Warning Condition The Red LED corresponds to a Diagnostic Stop Condition ie stop engine ...

Page 161: ...0 21Dec2016 Service Reminders 1 Select down to the parameter you wish to adjust 3 4 Increase or decrease the value of the selected parameter or select through various options 5 Go back 1 2 3 4 5 Press to display Engine Service page ...

Page 162: ...c2016 Other Engine Parameters The engine may send information on other parameters it is monitoring These can be read on 1 of 4 engine pages Cycle through the engine pages to return to the Main Page Press to display other engine parameters ...

Page 163: ...cting a laptop to the engine with certain engine service tools ex CAT ET etc it may be necessary to disconnect the main Controller by unplugging the 3amp VBBs fuse in station 3 The engine can still Key ON start and idle with the main Controller OFF Main Controller VBBs Fuse ...

Page 164: ...16 Bump Bar Option If the Chipper is equipped with a Bump Bar and Bump Bar Bypass valve a Bypass Button is connected to the valve which together allow Feed Fwd for 5 seconds even if the Bump Bar has disabled the feed system FACTORY SETTINGS ...

Page 165: ...vels these faults will trigger the engine to idle down and request action from the operator engine may also derate or shutdown in severe cases SPN FMI 3251 0 cu DPF is full of soot Contact engine service center 3251 16 cu DPF is nearly full of soot Goto MENU DPF and Force a Regen 3703 31 ca DPF is nearly full of soot Goto MENU DPF and Force a Regen 3714 31 ca DPF is nearly full of soot Goto MENU D...

Page 166: ...t02 EStop BadCount04 TetherEStop counts only while in TetherMode The buttons on the infeed are tied into Throttle Up when FuelSave is turned on Winch In Out Sw R to Gnd Open 60 000 In 0Ω 0 Out 1000Ω AtoD 12 300 compare LT 20 000 FuelSaver FuelSave Time has a range of 10 255sec ...

Page 167: ...BANDIT CONTROLS 25 245774458290 21Dec2016 Document notes 21Dec2016 First Draft ...

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Bandit INTIMIDATOR 19XPC, Operating & Parts Manual

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