Hoshizaki 31000231 Installation, Operation & Service Manual Download | Manualshive

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www.lancerbeverage.com

240V / 50Hz

Installation, Operation &

Service Manual

S4E Polaris
V3

Superchiller™

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Summary of Contents for 31000231

Page 1: ...www lancerbeverage com 240V 50Hz Installation Operation Service Manual S4E Polaris V3 Superchiller ...

Page 2: ...ancerbeverage com Page 2 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 This page is intentionally left blank ...

Page 3: ...ance 5 3 Installation 6 3 1 Receiving 6 3 2 Unpacking 6 3 3 Selecting a Location 6 3 4 Mounting Superchiller 7 3 5 Connecting Python 7 3 6 Plumbing the Drain 7 3 7 Filling Unit 7 3 8 Electrical Connection 7 3 9 Commissioning 8 3 10 Purge System 9 4 Thermostat Carel Pjeasy Thermostat Parameters 9 4 1 Thermostat Settings 9 4 2 Programming Instructions 9 5 Scheduled Maintenance 10 5 1 Scheduled Maint...

Page 4: ...2 Product Features The Lancer S4E Polaris V3 Superchiller is a refrigerated unit designed to maintain a liquid product temperature through the python and dispenser When coils are fitted the unit will chill liquid products stored at ambient temperature The superchiller has a range of two pumps with different flow rates and can be used in ice bank or Glycol operation 1 3 Specifications Version SPC54...

Page 5: ...ns to the machine 2 2 Recognise Safety Alert Symbols The safety alert symbol precedes Warning and Caution notes throughout this manual To prevent personal injury or damage to the machine these alerts must be strictly adhered too Warning Alerts to a potentially hazardous situation that if not avoided CAN result in death serious injury Caution Alerts to a potentially hazardous situation that if not ...

Page 6: ...ution The use of gloves is recommended to protect hands from potential injury from sharp edges The superchiller must always be handled in a vertical position Carefully unpack the Lancer S4E Polaris V3 Superchiller from the shipping carton remove the wooden base If appropriate assemble legs to unit by carefully tilting tilt should not be more than 45 Inspect unit for concealed damage and if evident...

Page 7: ...e superchiller and void warranty Python Details Recirculation Lines Dia Glycol tubing Beer Lines Max 6 off 3 8 Dia Beer line tubing Beer line connections are made on top of the tank onto John Guest 3 8 Superseal flowbend connection 3 6 Plumbing the Drain The 13mm elbow exiting from the RH Pump Panel of the unit should be plumbed to a suitable drain installation in accordance with AS NZS 3500 1 and...

Page 8: ...eration with no change to the control system If filled with water the system will operate on the ice bank control and as the water temperature will never drop below zero the thermostat will display the tank temperature only If filled with a glycol solution the system will cycle on the thermostat settings as the ice bank control probe normally needs to be embedded in ice to turn off The operation o...

Page 9: ...till performed If AF parameter is set to its minimum value the alarm function is inhibited rt F Time in hours of max min temperatures logging rH F Highest maximum recorded temperature rL F Lowest minimum recorded temperature AH F 20 0 High temperature alarm relative to set point AL F 4 0 Low temperature alarm relative to set point c2 F 3 mins Minimum time in mins after turning off before the contr...

Page 10: ...g message that flashes alternating with the temperature Message Cause Reset E0 Glycol Probe Failure Automatic E1 Refrigeration Line Probe Failure Automatic LO Low Temperature Alarm Automatic HI High Temperature Alarm Automatic AF Antifreeze Alarm Manual Antifreeze alarm can be reset by holding UP and DOWN keys for 5 seconds 5 Scheduled Maintenance Warning The superchillers must not be cleaned by a...

Page 11: ...ine from the power supply Check interior of the tank clean product coils and evaporator if necessary to remove any accumulated deposits Check pump operation Inspect agitator blade for deposits and wear Reinsert overflow tube and re fill tank with water or Glycol water mix per above Reconnect power supply and start machine Relative freeze points and refractometer readings for propylene glycol water...

Page 12: ...com Page 12 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 6 Electrical Circuit Diagram 6 1 S4E Polaris V3 Circuit Diagram ...

Page 13: ...0Hz www lancerbeverage com Page 13 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 7 Airflow Diagram ...

Page 14: ...acuate system and if necessary fit burnout drier to industry standards Compressor short cycling on thermal overload frequent starting and stopping of the compressor while control contacts remain closed Dirty condenser Restricted air flow over unit Low supply voltage Defective thermal overload Check wiring connections Fan motor bearings tight or seized Clean condenser of all lint and dirt Check for...

Page 15: ...g 230VAC is present on PC Board Work should only be performed by fully trained certified Electrical Plumbing Refrigeration Technicians 1 Remove the ice bank probe at the PC Board 2 Jumper the three terminals as shown Use a spare male connector with wiring if available The compressor relay should close and refrigeration system start Simulates water covering all probes 3 With refrigeration system op...

Page 16: ...D S4E POLARIS V3 7 80000125 CONDENSER ASSY S4E V3 8 64000399 BASE ASSY S4E POLARIS V3 9 83000220 LEAD POWER SUPPLY S4E 10 83000358 CONTROL LEVEL I B OMNI 11 83000184 PJEASY OEM CONTROL KIT 12 80000124 CONDENSOR FAN ASSY 12a 80000123 EBM FAN MOTOR 13 83000282 COMPRESSOR CONTROL BOX 14 64000100 ICE PROBE ASSY S4E POLARIS 15 95000642 LOUVRE KMD 0101AA 16 87000102 RECEIVER DRIER 17 79001043 CAP CAMLOC...

Page 17: ...z www lancerbeverage com Page 17 of 19 Hoshizaki Lancer reserve the right to change specifications without notice Part No 68000206 Images are for illustration purposes only as product may vary No 046 3 7 August 2019 10 1 Assembly Diagram ...

Page 18: ...ncer will not normally cover any labour costs associated with a warranty claim Subject to the approval of the Divisional Sales Manager Lancer may choose to reimburse the customer for some or all labour costs associated with a warranty claim Any claim for labour costs must be authorized by Lancer prior to the work being undertaken Exclusions Lancer will not accept any liability or cost associated w...

Page 19: ...r fully frosts Check all tube work for rubbing e g discharge line liquid line TX capillary Condenser not touching divider panel or grille Agitator blades tight and not touching coils cradle Overflow pipe correct height and positioned straight All motors and pumps secured and mounted correctly Check icebank and temp probe position and tightness Coils in cradle correctly and spaced Superchiller stic...

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