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 5 

2 Repair 

advices 

 
Repairs must only be carried out by authorised personnel. 
 

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  Replace defective parts with SONOREX original parts only. 

 

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  It is recommended to limit the repair of the units to the exchange of fuses, transistors, generator 

 

PCB with base plate, the heater, transducers (without new bonding), as well as the timer. The parts 

 

mentioned are supplied as replacement parts.  

 

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  Information about electric components, connectors, cables, fuses can be found in the unit specific 

 enclosures. 

 

 

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  In the case of measurements and adjustments, the oscillating systems must be connected with the 

 

generator. Use an extension cable for this and take care that the blue lead is well insulated

 

 high frequency voltage of 

 500 V

rms

 

In some devices the red transducer line is connected to protective ground and/or with the tank. 

 
 
 

3   Disassembly of unit 

 
ATTENTION!   Before opening the unit, pull the mains plug! 

 

Place the unit upside down. 

Carefully remove the base plate: 

 

  for units RK 31/H, RK 52/H/CH, RK 100/H/SH, TK 100/H, RK 102H/CH, RK 103H/CH, 

RK 156/BH, RK 158S, RK 170/H, RK 255H/CH, RK 510/H, RK 512H/CH, RK 513, RK 514/H/BH, 
RK 515 CH, RK 517H, RK 1028/H/BH/C/CH, RK 1029/H, RK 1040, RK 1050/BH/CH remove 
screws from the base plate along the rim of the housing only

 

  RK 106 unscrew 3 screws. Either the screws in the feet or the screws from the base plate 

along the rim of the housing.
Note:  Do not loosen the tank from the housing. 

In case of defective tank or loosen adhering (of the oscillating systems) return unit for 
repair to the supplier. 

 

Electrical plug connections between the base plate with generator PCB and case with oscillating 

 

tub must be separated if necessary in accordance with the wiring diagram in appendix 3. 

  

 

Remove the connectors from the timer (2 yellow and 1 brown + 1 blue wire in a silicon hose) 

 

 

Remove both plugs for the heating (red wires), if necessary desolder power supply wire. 

 

 

Remove both plugs for the HF wires to the oscillating elements (one blue and one red wire in  

 

a silicon hose). 

 

Exchange of fuses:  - The fuses are located on the generator. 

 

 

- Check fuses and replace only defective ones. 

 

 

- Spare fuses are on the base plate. 

 

Summary of Contents for Sonorex Super RK 31

Page 1: ...RK 103 CH RK 103 H RK 103 CH RK 106 RK 106 RK 156 RK 156 BH RK 156 RK 156 BH RK 158 S RK 170 RK 170 H RK 255 RK 255 H RK 255 CH RK 255 RK 255 H RK 255 CH RK 510 RK 510 H RK 510 RK 510 H RK 512 H RK 5...

Page 2: ...he oscillating tub from the housing 12 4 4 2 1 Disassembly of screwed drain 12 4 4 2 2 Disassembly of welded drain 12 4 4 3 Exchanging a defective heating 13 4 4 4 Exchanging the thermostat of dry run...

Page 3: ...should occur after a longer period the following hints support the user to repair the unit 1 Overview of possible faults causes and remedies Faults Possible causes Tests and Remedies Unit cannot be sw...

Page 4: ...dirt renew cleaning liquid see also operating instructions Cleaning caring of unit If necessary replace oscillating system see item 4 5 or return unit for repair to the supplier Surface of oscillating...

Page 5: ...31 H RK 52 H CH RK 100 H SH TK 100 H RK 102H CH RK 103H CH RK 156 BH RK 158S RK 170 H RK 255H CH RK 510 H RK 512H CH RK 513 RK 514 H BH RK 515 CH RK 517H RK 1028 H BH C CH RK 1029 H RK 1040 RK 1050 BH...

Page 6: ...cuitry it takes some seconds to obtain a voltage 1 V The voltage drop indicated depends on the instrument and is different for the two IGBTs due to different circuitry 4 2 Exchange of transistors 4 2...

Page 7: ...ste on both sides countersack screw PCB Base plate 4 2 3 Transistors in metal case TO 3 Use matched pairs only Exchange the transistor as follows fig 3 Unsolder all connecting leads from one transisto...

Page 8: ...the board upside down lifting the side with the transformer HF terminals and transistors over the opposite side containing the mains fuse and the current shunt Care for the cooling plate which must no...

Page 9: ...transformer to zero Connect the generator to the regulating transformer using a two pole mains cable Fill the tub 2 3 with lukewarm water Add a splash of detergent Adjust the regulating transformer s...

Page 10: ...pment without heating X 1 X 2 X 8 X 9 X 3 X 5 X 4 Generatorplatine FH1 2 HF line to the oscillating systems to the timer mains plug or mains cable PE at the base plate PE Attention Take care of effect...

Page 11: ...102 CH 140 378 10 140 94 5 10 RK 52 CH TK 100 H 100 529 10 70 189 10 RK 103 H RK 103 CH 200 265 10 200 66 25 10 RK 156 BH 600 88 10 600 22 10 RK 170 H 1600 33 10 RK 255 H RK 255 CH 280 189 10 280 47 2...

Page 12: ...ace spanner on locking nut 9 Remove nuts 3 and 5 so that the threaded pipe can be removed Unscrew the heated bended pipe 2 with a pipe wrench from the screw neck on the tub 1 The assembly of the drain...

Page 13: ...m layer and on the perforated mounting plate completely cover the bonded section of the plate Do not completely paste the edges of the heating elements but leave 1 cm blank on the long sides to avoid...

Page 14: ...s Connect the pins again in the right order IMPORTANT Do not damage the thermostatic sensor or the capillary tube 4 4 7 Assembly of oscillating tub and housing Fill the cleaned tub edge with compound...

Page 15: ...rmostat of dry run protector E 41 931 35 W 100 W 140 W 200 W 325 W 71 C 118 C Tube Tube Cardige RK 31 H 2 1 1 1 RK 52 H 100 H 100 SH 102 H 1 1 a 1 b 1 1 RK 52 CH 1 1 1 1 TK 100 H 1 1 80 1 1 RK 102 CH...

Page 16: ...get an electric shock Remove transducer wires Hold the steel bush with pin spanner remove hexagon socket screw Remove all parts Attention Cu Be discs to be disposed as special waste 4 5 2 Assembly of...

Page 17: ...es 1 TS 0190 1 TS 0153 to be used according to the existing oscillating system spring washer DIN 127 B 4 steel bush PZT ring marking facing down Cu Be disc TS 0152 LM thread facing up PZT Ring marking...

Page 18: ...ing Cu Be disc TS 0152 LM thread facing up PZT ring marking facing up Cu Be disc TS 0152 LM thread facing up insulating bush TS 0190 cone hexagon socket head screw squarehead screw RK 538 M 4 8 solder...

Page 19: ...uare nut threaded bolt at older units housing timer with metal angle not present at all timers seal at older units steel screws or M3 screws felt washer Notes The wiring diagram is a part of the mount...

Page 20: ...can be damaged 5 Re starting the unit After repair assemble the unit in reverse order as described in item 3 IMPORTANT Make sure that all plug connections have been made correctly for details see wiri...

Page 21: ...A TK 100 H 0 7 A 1 3 A RK 1028 H 7 0 A 14 0 A RK 103 H 1 5 A 3 0 A RK 1028 BH 7 0 A 14 0 A RK 103 CH 1 6 A 3 2 A RK 1028 C 2 2 A 4 4 A RK 106 0 6 A 1 1 A RK 1028 CH 7 0 A 14 0 A RK 156 0 6 A 1 1 A RK...

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