background image

 

4. 4. 6  Exchanging the regulating thermostat 
 

silicone rubber 
 
push-in link

 

housing 

threaded bolt 
pin con- 
nections 

 

silicone rubber

 

capillary tube

tub

attachment screws 

turning knob 

thermostatic   

senso

r

 

Remove knob. Older units are equipped with 
turning knobs incl. threaded bolt. Loosen it 
before exchanging. 

Unscrew the attachment screws from the 
regulator thermostat. 

Mark the pin connections of the thermostat in 
accordance with the pin number and then 
disconnect. 

Remove the thermostatic sensor from the 
tub. In order to do this, carefully remove the 
silicone rubber from the aluminium push-in 
link of the thermostatic sensor using a knife 
and tweezers, pull the sensor out of  
the push-in link with flat pliers turning  
slightly while doing so. 
The capillary tube connects the thermostatic 
sensor with the thermostat, remove the 
capillary tube carefully  

 

from the case, do not bend it under 
any circumstances. 

The assembly is carried out in reverse order. Fix the thermostatic  
sensor with silicone rubber E 41. 
Attach the capillary tube to the housing using silicone rubber E 41 in such a manner that it does not 
come into contact with live parts or the transducers. 

Connect the pins again in the right order. 

 

IMPORTANT:  Do not damage the thermostatic sensor or the capillary tube.  
 
 
4. 4. 7  Assembly of oscillating tub and housing  
 

Fill the cleaned tub edge with compound "Terostat 931 - self levelling" (even and horizontal plate). 

Put the housing onto the tub. 

Allow compound to cure for 24 hours. 

Stick the thermostatic sensor of the regulating thermostat back into place using silicone rubber or 

 

insert the regulating thermostat. 

Assemble the drain again (page 8). 

 
Screwed drain 
 

At the factory all threads are sealed with liquid thread seals DELO ML No.119 (blue). The nuts are 

 

to be secured with screw securing liquid (blue) DELO ML No.121. The threads are pre-cleaned 

 

using spray cleanser DELOthen NK 1. Curing time is decreased by pre-treating the threads with the 

 

activator DELOquick 32. If the sealing agents are not available during assembly, you can also use 

 PTFE 

tape. 

 

-  Screw the bended pipe 2 onto the screw neck 1 on the tub.  

 

-  Put the washer and the niro nuts 9 and 10 onto the threaded pipe 4. Lock the nuts. 

 

-  Push the threaded pipe 4 through the housing 7, put the washer 6 on, screw on the nuts 3 and 5

 

-  Screw the threaded pipe 4 into the bended pipe 2, fix it with the nuts 9 and 10.  

 

-  Lock the nut 3 against the bended pipe 2

 

-  Lock the nuts 5 and 9 against the housing 7. 

 

-  Screw on the ball cock. 

 

-  Lock the nut 10 against the ball cock. 

 

 14 

Summary of Contents for Sonorex Super RK 31

Page 1: ...RK 103 CH RK 103 H RK 103 CH RK 106 RK 106 RK 156 RK 156 BH RK 156 RK 156 BH RK 158 S RK 170 RK 170 H RK 255 RK 255 H RK 255 CH RK 255 RK 255 H RK 255 CH RK 510 RK 510 H RK 510 RK 510 H RK 512 H RK 5...

Page 2: ...he oscillating tub from the housing 12 4 4 2 1 Disassembly of screwed drain 12 4 4 2 2 Disassembly of welded drain 12 4 4 3 Exchanging a defective heating 13 4 4 4 Exchanging the thermostat of dry run...

Page 3: ...should occur after a longer period the following hints support the user to repair the unit 1 Overview of possible faults causes and remedies Faults Possible causes Tests and Remedies Unit cannot be sw...

Page 4: ...dirt renew cleaning liquid see also operating instructions Cleaning caring of unit If necessary replace oscillating system see item 4 5 or return unit for repair to the supplier Surface of oscillating...

Page 5: ...31 H RK 52 H CH RK 100 H SH TK 100 H RK 102H CH RK 103H CH RK 156 BH RK 158S RK 170 H RK 255H CH RK 510 H RK 512H CH RK 513 RK 514 H BH RK 515 CH RK 517H RK 1028 H BH C CH RK 1029 H RK 1040 RK 1050 BH...

Page 6: ...cuitry it takes some seconds to obtain a voltage 1 V The voltage drop indicated depends on the instrument and is different for the two IGBTs due to different circuitry 4 2 Exchange of transistors 4 2...

Page 7: ...ste on both sides countersack screw PCB Base plate 4 2 3 Transistors in metal case TO 3 Use matched pairs only Exchange the transistor as follows fig 3 Unsolder all connecting leads from one transisto...

Page 8: ...the board upside down lifting the side with the transformer HF terminals and transistors over the opposite side containing the mains fuse and the current shunt Care for the cooling plate which must no...

Page 9: ...transformer to zero Connect the generator to the regulating transformer using a two pole mains cable Fill the tub 2 3 with lukewarm water Add a splash of detergent Adjust the regulating transformer s...

Page 10: ...pment without heating X 1 X 2 X 8 X 9 X 3 X 5 X 4 Generatorplatine FH1 2 HF line to the oscillating systems to the timer mains plug or mains cable PE at the base plate PE Attention Take care of effect...

Page 11: ...102 CH 140 378 10 140 94 5 10 RK 52 CH TK 100 H 100 529 10 70 189 10 RK 103 H RK 103 CH 200 265 10 200 66 25 10 RK 156 BH 600 88 10 600 22 10 RK 170 H 1600 33 10 RK 255 H RK 255 CH 280 189 10 280 47 2...

Page 12: ...ace spanner on locking nut 9 Remove nuts 3 and 5 so that the threaded pipe can be removed Unscrew the heated bended pipe 2 with a pipe wrench from the screw neck on the tub 1 The assembly of the drain...

Page 13: ...m layer and on the perforated mounting plate completely cover the bonded section of the plate Do not completely paste the edges of the heating elements but leave 1 cm blank on the long sides to avoid...

Page 14: ...s Connect the pins again in the right order IMPORTANT Do not damage the thermostatic sensor or the capillary tube 4 4 7 Assembly of oscillating tub and housing Fill the cleaned tub edge with compound...

Page 15: ...rmostat of dry run protector E 41 931 35 W 100 W 140 W 200 W 325 W 71 C 118 C Tube Tube Cardige RK 31 H 2 1 1 1 RK 52 H 100 H 100 SH 102 H 1 1 a 1 b 1 1 RK 52 CH 1 1 1 1 TK 100 H 1 1 80 1 1 RK 102 CH...

Page 16: ...get an electric shock Remove transducer wires Hold the steel bush with pin spanner remove hexagon socket screw Remove all parts Attention Cu Be discs to be disposed as special waste 4 5 2 Assembly of...

Page 17: ...es 1 TS 0190 1 TS 0153 to be used according to the existing oscillating system spring washer DIN 127 B 4 steel bush PZT ring marking facing down Cu Be disc TS 0152 LM thread facing up PZT Ring marking...

Page 18: ...ing Cu Be disc TS 0152 LM thread facing up PZT ring marking facing up Cu Be disc TS 0152 LM thread facing up insulating bush TS 0190 cone hexagon socket head screw squarehead screw RK 538 M 4 8 solder...

Page 19: ...uare nut threaded bolt at older units housing timer with metal angle not present at all timers seal at older units steel screws or M3 screws felt washer Notes The wiring diagram is a part of the mount...

Page 20: ...can be damaged 5 Re starting the unit After repair assemble the unit in reverse order as described in item 3 IMPORTANT Make sure that all plug connections have been made correctly for details see wiri...

Page 21: ...A TK 100 H 0 7 A 1 3 A RK 1028 H 7 0 A 14 0 A RK 103 H 1 5 A 3 0 A RK 1028 BH 7 0 A 14 0 A RK 103 CH 1 6 A 3 2 A RK 1028 C 2 2 A 4 4 A RK 106 0 6 A 1 1 A RK 1028 CH 7 0 A 14 0 A RK 156 0 6 A 1 1 A RK...

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