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BANDELIN Compact Ultrasonic Cleaning Units for aqueous cleaning liquids are efficient and failsafe. 
 
The performance of the units depends on a number of factors, e.g. 
 

  the cleaning liquid used 

 

  the filling-level in the oscillating tub or in the inserted beaker 

 

  the quantity of goods to be cleaned 

 

  the temperature of the cleaning or contact liquid. 

 

Ultrasound will heat up the cleaning or contact liquid in the oscillating tub or in the inserted beaker 
even without additional heating. After a 30 minutes exposure to ultrasonic waves, the temperature of 
the cleaning or contact liquid increases from an initial 22 °C to approximately 35 to 45 °C without 
covering the oscillating tub or the inserted beaker. During constant use, temperatures of more than 
80 °C can be reached. If the oscillating tub or the inserted beaker has been covered, the 
temperature of the cleaning or contact liquid will be increased to about 70 or 80 °C after 60 minutes 
of constant use.  

 

When switching on the heating in SONOREX units, the tolerances given by the thermostat- 
switching hysteresis must be taken into consideration. Especially in the case of low heating 
temperatures deviations of up to 10 °C are possible. 

 

If disturbances should occur after a longer period, the following hints support the user to repair the unit.  
 
 

Overview of possible faults, causes and remedies 

 

Faults 

Possible causes 

Tests and Remedies 

Unit cannot be switched on 
 

 green pilot light is not 

illuminated 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
 

 generator fuse blows 

again after exchange 

No power 
- Plug loose? 
- Defective mains fuse? 
- Defective mains cable? 
 
- Defective timer? 
 
 
 
 
- Short-circuit on generator 
  PCB? 
 
 
- Defective generator fuse? 
 
- Defective transistors? 
 
 
Liquid or foreign particles on 
PCB? 

 

Check plug 

Change main fuse. 

Check cable for conductivity, if neces-
sary exchange it. 

Check plug connections 1-3 and 4-6 for 
conductivity on wound-up timer, repeat 
measurement on constant setting (

on plug connections 1-2 and 4-6. 
Change timer item 4.6 

Change fuse, measure resistance on 
PCB between phase and  phase and 
bet-ween phase and protective earth 
con-ductor. 

Check generator fuse for conductivity 
and if necessary exchange. 

Check transistors for conductivity and 
exchange if necessary, see item 4.1. 

 

Carefully clean PCB with compressed 
air or return unit for repair to the 
supplier. 

 
Unit with heater - heater 
does not work 

 
- Defective heater fuse? 
 
 
- Defective heater? 
 
 
- Defective thermostat of  
   dry-run protector? 
 
- Defective regulating  
   thermostat? 
 

 

Check for conductivity and if necessary 
exchange. 

 

Check heater and exchange defective 
heating elements, item 4. 4. 

 

Exchange, item 4. 4. 4 

 
 

Check and if necessary exchange, 
items 4. 4. 5, 4. 4. 6. 

 

 
 

Summary of Contents for Sonorex Super RK 31

Page 1: ...RK 103 CH RK 103 H RK 103 CH RK 106 RK 106 RK 156 RK 156 BH RK 156 RK 156 BH RK 158 S RK 170 RK 170 H RK 255 RK 255 H RK 255 CH RK 255 RK 255 H RK 255 CH RK 510 RK 510 H RK 510 RK 510 H RK 512 H RK 5...

Page 2: ...he oscillating tub from the housing 12 4 4 2 1 Disassembly of screwed drain 12 4 4 2 2 Disassembly of welded drain 12 4 4 3 Exchanging a defective heating 13 4 4 4 Exchanging the thermostat of dry run...

Page 3: ...should occur after a longer period the following hints support the user to repair the unit 1 Overview of possible faults causes and remedies Faults Possible causes Tests and Remedies Unit cannot be sw...

Page 4: ...dirt renew cleaning liquid see also operating instructions Cleaning caring of unit If necessary replace oscillating system see item 4 5 or return unit for repair to the supplier Surface of oscillating...

Page 5: ...31 H RK 52 H CH RK 100 H SH TK 100 H RK 102H CH RK 103H CH RK 156 BH RK 158S RK 170 H RK 255H CH RK 510 H RK 512H CH RK 513 RK 514 H BH RK 515 CH RK 517H RK 1028 H BH C CH RK 1029 H RK 1040 RK 1050 BH...

Page 6: ...cuitry it takes some seconds to obtain a voltage 1 V The voltage drop indicated depends on the instrument and is different for the two IGBTs due to different circuitry 4 2 Exchange of transistors 4 2...

Page 7: ...ste on both sides countersack screw PCB Base plate 4 2 3 Transistors in metal case TO 3 Use matched pairs only Exchange the transistor as follows fig 3 Unsolder all connecting leads from one transisto...

Page 8: ...the board upside down lifting the side with the transformer HF terminals and transistors over the opposite side containing the mains fuse and the current shunt Care for the cooling plate which must no...

Page 9: ...transformer to zero Connect the generator to the regulating transformer using a two pole mains cable Fill the tub 2 3 with lukewarm water Add a splash of detergent Adjust the regulating transformer s...

Page 10: ...pment without heating X 1 X 2 X 8 X 9 X 3 X 5 X 4 Generatorplatine FH1 2 HF line to the oscillating systems to the timer mains plug or mains cable PE at the base plate PE Attention Take care of effect...

Page 11: ...102 CH 140 378 10 140 94 5 10 RK 52 CH TK 100 H 100 529 10 70 189 10 RK 103 H RK 103 CH 200 265 10 200 66 25 10 RK 156 BH 600 88 10 600 22 10 RK 170 H 1600 33 10 RK 255 H RK 255 CH 280 189 10 280 47 2...

Page 12: ...ace spanner on locking nut 9 Remove nuts 3 and 5 so that the threaded pipe can be removed Unscrew the heated bended pipe 2 with a pipe wrench from the screw neck on the tub 1 The assembly of the drain...

Page 13: ...m layer and on the perforated mounting plate completely cover the bonded section of the plate Do not completely paste the edges of the heating elements but leave 1 cm blank on the long sides to avoid...

Page 14: ...s Connect the pins again in the right order IMPORTANT Do not damage the thermostatic sensor or the capillary tube 4 4 7 Assembly of oscillating tub and housing Fill the cleaned tub edge with compound...

Page 15: ...rmostat of dry run protector E 41 931 35 W 100 W 140 W 200 W 325 W 71 C 118 C Tube Tube Cardige RK 31 H 2 1 1 1 RK 52 H 100 H 100 SH 102 H 1 1 a 1 b 1 1 RK 52 CH 1 1 1 1 TK 100 H 1 1 80 1 1 RK 102 CH...

Page 16: ...get an electric shock Remove transducer wires Hold the steel bush with pin spanner remove hexagon socket screw Remove all parts Attention Cu Be discs to be disposed as special waste 4 5 2 Assembly of...

Page 17: ...es 1 TS 0190 1 TS 0153 to be used according to the existing oscillating system spring washer DIN 127 B 4 steel bush PZT ring marking facing down Cu Be disc TS 0152 LM thread facing up PZT Ring marking...

Page 18: ...ing Cu Be disc TS 0152 LM thread facing up PZT ring marking facing up Cu Be disc TS 0152 LM thread facing up insulating bush TS 0190 cone hexagon socket head screw squarehead screw RK 538 M 4 8 solder...

Page 19: ...uare nut threaded bolt at older units housing timer with metal angle not present at all timers seal at older units steel screws or M3 screws felt washer Notes The wiring diagram is a part of the mount...

Page 20: ...can be damaged 5 Re starting the unit After repair assemble the unit in reverse order as described in item 3 IMPORTANT Make sure that all plug connections have been made correctly for details see wiri...

Page 21: ...A TK 100 H 0 7 A 1 3 A RK 1028 H 7 0 A 14 0 A RK 103 H 1 5 A 3 0 A RK 1028 BH 7 0 A 14 0 A RK 103 CH 1 6 A 3 2 A RK 1028 C 2 2 A 4 4 A RK 106 0 6 A 1 1 A RK 1028 CH 7 0 A 14 0 A RK 156 0 6 A 1 1 A RK...

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