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3.0 AFTER INSTALLATION CARE

YOUR REPRESENTATIVE IS

Website: www.bnd.com.au

GENERAL CARE OF YOUR ROLL-A-DOOR

®

 

CLEANING

BLUESCOPE COLORBOND

®

 FINISH

 Your B&D Roll-A-Door

®

 door has 

been pre-painted with a silicone modifi ed polyester formulation, which 
is one of the best paint fi lms commercially available today. However, all 
exposed surfaces require some attention to guard against the premature 
onset of corrosion and any other harmful atmospheric effects. In our 
atmosphere there are harmful deposits that gather on the door surface 
and if not removed regularly, will seriously affect the appearance and life 
of the door. 

Washing of the door with clean water and a cloth every 14 days is 
recommended – particular care should be taken to clean areas of the 
door not normally washed by rain, including the top of the door roll inside 
the garage. 

NOTE

: In locations where there is likely to be salt in the air or industrial 

fallout is severe, more frequent washing is advisable and additional 
protection of the surface maybe required. 

Touch-up paint, if required, is available from your B&D dealer. 

LOCK

Your lock does not require special maintenance, however, if the keyway 
becomes stiff, the application of powdered graphite is recommended – 
do not grease or oil the lock. The faceplate should be washed with soapy 
water and rinsed well. Strong solvents, such as acetone, should not be 
used – these will damage the surface. 

WARNING!

 Do not disassemble 

the lock mechanism. 

When opening the door, always make sure the key is with drawn from the 
lock – if this is not done, the lock mechanism could be damaged and the 
key bent or broken. 

We suggest you record your full Key letter and Number on the front of 
this manual and if replacement keys are required they can be obtained 
from your nearest B&D offi ce, simply by quoting this number. If the keys 
have been lost and the number not recorded, it can be found stamped 
into the locking arm at the back of the mechanism. 

NYLOFELT

®

 On no account should you use grease or oil in the door 

guides or on the Nylofelt

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 running strips – the grease or oil will clog the 

Nylofelt

®

 and spoil the operation of the door. An occasional wipe with a 

cloth dampened with mineral turps or methylated spirits, down the inside 
of each guide, is very benefi cial in removing any trace of grease or dirt. 

After the guides have been cleaned, a silicon spray may be used in the 
guides. 

NOTE:

 WD40 or similar oil based sprays are not silicon and should not 

be used. 

Care should be taken not to damage the Nylofelt

®

, however, if Nylofelt

®

 is 

cut or damaged, a lighted match should be used to quickly seal the ends 
of the nylon braiding, so as to stop any further deterioration. 

REGULAR MAINTENANCE REQUIRED 

B&D recommends that you check the operation of your Roll-A-Door

®

 

at least every six months (more regularly in extreme environments or 
frequent use). The effort required to manually open and to manually 
close the door should be about the same (if door has an automatic 
opener, put into manual mode before testing door). If the door is diffi cult 
to operate in either direction (up or down) then check: 

1)  that the Nylofelt

®

 running strips on each side of the door have not 

slipped from the edge and are jamming the door; 

2)  that the door is running correctly in the guides and the guides are 

straight and perpendicular; and 

3)  that the inside surfaces of the guides are clean and free of 

obstructions. (see paragraph on care of Nylofelt

®

If you have checked these (and corrected where necessary) and the 
door is still diffi cult to operate, , then your door will need a service to 
adjust the spring tension and possibly other operational parts of the 
door. This service should only be carried out by an experienced door 
technician, using the correct tools. 

If you have an automatic opener fi tted to your door, it is particularly 
important that you ensure the optimum operation of the door, otherwise 
you may reduce the effective life of the opener. 

To keep your door running well, it is recommended that your door be 
serviced, by an experienced door technician, every 12 months (more 
regularly in extreme environments or frequent use), or earlier if required. 

SPRING TENSION 

It is natural for springs to lose tension over time. When spring tension 
is adjusted or when your door is fi rst installed it is usual to apply a little 
more tension than is required for balanced operation, to allow for the 
normal “settling in” of the springs. 

WARRANTY 

The B&D Roll-A-Door

®

 in normal residential use is covered by a 7 

year warranty on door curtain, 12 months on surface (excludes salt 
corrosion),  all other parts 12 months, including lock. For industrial/
commercial applications the door is covered by 12 month warranty. 

Warranty conditional on proper care as recommended above. Full details 
of the warranty are available from your nearest B&D offi ce or visit the 
B&D website: www.bnd.com.au

Prefixed trademarks are the property of B&D Australia Pty Ltd
B&D Doors & Openers is a division of B&D Australia Pty Ltd, an Alesco company 
ABN 25 010 473 971 
Copyright 2010 B&D Australia Pty Ltd.

New South Wales:

34 Marigold St, Revesby 2212. 

Phone: (02) 9722 5555

Queensland:  

17 Oasis Court, Clontarf 4019.

Phone: (07) 3883 0200

Newcastle: 

Unit 1/108 Mitchell Rd, Cardiff NSW 2285.

Phone: (02) 4956 8533

Victoria: 

147-153 Canterbury Rd, Kilsyth 3137.

Phone: (03) 9237 7766

South Australia:

23 Frederick Rd, Royal Park 5014.

Phone: (08) 8440 4747

Western Australia:

96 Mulgul Rd, Malaga 6090.

Phone: (08) 9247 8777

International/Export:

34 Marigold St, Revesby 2212.

Phone: +61 (0)2 9722 5555

B&D Doors Offi ce Locations:

12

Roll-A-Door

®

 Series 1 Installation Instructions

Summary of Contents for Roll-A-Door Series 1

Page 1: ...Deluxe Doors INSTALLATION INSTRUCTIONS Part No 07488 Revision 3 May 2010 DISCLAIMER THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR INSTALLERS Note All references are taken from inside looking out Roll A Door ...

Page 2: ...njury to other people or animals in the installers work area Tidy up site prior to start work as a minimum area should be at least the area of the installation back into the garage and 2 metres in front If the Site housekeeping is deemed to be unsafe do not install the door Keep all people well clear of installers work area with appropriate signage and discussion with owner Manual handling when mo...

Page 3: ...risk of laceration Wear appropriate PPE Dyneema cut off Gloves Follow instruction explicitly particularly for the installation of some parts of the doors as the unrolled cut out edges presents a very sharp edge Pinch points risk of cut puncture or crush injury Wear appropriate PPE and keep hands well clear of pinch points Ensure hands well clear of the panels Use of hand tools risk of eye injury l...

Page 4: ...ly 2 keys I 2 locking bar retainer J 2 locking bar covers K 2 U bolts L 2 axle bracket saddles M 4 8mm nuts and washer for U bolts N 2 counter sunk screws for handle O 2 7mm x 4mm mushroom head screws P 2 4mm x 6mm locking bar screws Q 4 50mm x 10mm coach screws and washers R 8 to 12 40mm x 8mm coach screws and washers 430 230 350 80 230 85 80 395 315 120 80 370 250 450 80 85 335 250 415 35 35 460...

Page 5: ...ction to the top of the bracket Bracket should be between 85mm and 100mm up from the lintel If less headroom than shown above or no headroom is available follow the restricted headroom instructions and for appearance purposes fit a false head if necessary d Mark two hole positions using top and bottoms lots of the bracket e Drill both holes then attach bracket using the 50mm x 10mm coach screws an...

Page 6: ...ates the door falling from the brackets Do not tighten until Step 2 4 c Centering Axle a b Axle Floats in either direction BOTTOM RAIL AT 3 O CLOCK 2 4 POSITION DOOR a Centre the door with the opening while ensuring the floating axle is also centred with the door Do this by lining up previous marks with the hub then lift both the axle and the door together until it is centred with the opening b Ro...

Page 7: ...s shown in Step 4 if not refer to Step 2 4 a Ensure both U bolts are tightened then 1 Rotate the door 1 1 2 turns in a forward direction to apply tension Do not let go as the springs are now tensioned See arrow in Fig a 2 Hold the door firmly NOW cut the plastic wrap along the bottom rail taking care not to damage door surface or weatherseal b Pull the curtain down slowly and carefully position th...

Page 8: ...guide clip and secure using a 40mm x 8mm coach screw and washer allowing 3mm clearance between the inside of the guide and plastic Roll A Guide f Ensuring guide is plumb drill and fix remaining clips Note if securing to uneven brickwork packers may be required behind clips to prevent them twisting out of square also ensure that clips are positioned on secure bricks g With the top of the 2nd guide ...

Page 9: ...ing the mounting screws and washers Do not over tighten the screws See Fig d e With the door in the closed position slide the end of the locking bars through the locking bar retainers and while holding the bars level mark the side of the guides f Drill and file out a rectangular slot no longer than 25mm and no wider than 10mm Ensure top of slot remains in line with top of locking bar g Slide bars ...

Page 10: ...y 300mm from each end as a safety precaution With the door rolled up loosen one U bolt then go to the other end of the door and with a firm hold on the axle with a pipe wrench loosen the second U bolt and move the axle to the right the direction of the arrow in diagram Move the door distance X in diagram Re tighten one of the U bolts before releasing pipe wrench then re tighten the other U bolt If...

Page 11: ...masonry work a timber frame which continues above the head for bracket fixing should be fitted on the back surface of the opening When fixing brackets to timber the heavier coach screws supplied are usually adequate In some cases especially where timber is very soft old or insecure coach bolts should be used REDUCE WIDTH WITH SUITABLE TIMBER BRICK GARAGE TIMBER GARAGE a b c 2 ALTERNATIVE HEADROOM ...

Page 12: ...UIRED B D recommends that you check the operation of your Roll A Door at least every six months more regularly in extreme environments or frequent use The effort required to manually open and to manually close the door should be about the same if door has an automatic opener put into manual mode before testing door If the door is difficult to operate in either direction up or down then check 1 tha...

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