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Revision 2 December 2013

The installer must select and use fasteners appropriate to the material into which they are being fixed. Refer to fastener 
recommendations on page 4 and drawings S01E, S02E, S03E.

NOTE:

 It is the installer’s responsibility to ensure that the fixing methods are sound. 

1.4 FIXING REQUIREMENTS

1.5 TOOLS CHECKLIST

Tools required to install the door. You will also need assistance to help you lift the door up safely and carry out some other steps. 

•  a power drill & bits
•  phillips head screwdriver 
•  a file
•  a socket set 

•  a hacksaw
•  spirit level 
•  2 stepladders

•  Stanley knife 
•  adhesive tape
•  marking pen

•  450mm (18”) pipe wrench
•  400mm softwood chock 
•  water level (10mm diameter 

clear tube by 6m long)

1.6 PARTS CHECKLIST

 

A

B

E

F  

H

I

J

J  

K

L

N

 

O

P

DON’T CUT THE PLASTIC

A.  1 - rolled, plastic wrapped door 
B.   2 - “A” style brackets, left and right handed 
C.  2 -  door guides, left and right handed 

(aluminium)

D.   2 - locking bars (steel) 

1 small parts bag containing: 

E.  1 - door handle and fixings to suit 
F.  2 - metal stops 
G.  1 - faceplate and lock assembly 2 - keys 
H.  2 - locking bar retainer 
I. 

2 - locking bar covers 

J.  2 - “U” bolts 
K.   2 - axle/bracket saddles 
L.  4 - 8mm nuts and washer for “U” bolts 
M.  2 - counter sunk screws for handle 
N.   2 - 7mm x 4mm mushroom head screws 
O.  2 - 4mm x 6mm locking bar screws 
P.   4 - washers 

6

Series 1 Windrated Installation Instructions

Summary of Contents for Roll-A-Door R1D

Page 1: ...R1M R1ME WINDRATED INSTALLATION INSTRUCTIONS Part No 52214 Revision 2 December 2013 DISCLAIMER THESE INSTRUCTIONS ARE INTENDED FOR PROFESSIONAL GARAGE DOOR INSTALLERS Note All references are taken from inside looking out Roll A Door ...

Page 2: ... 7 2 1 INSTALL FIRST BRACKET 7 2 2 INSTALL SECOND BRACKET 7 2 3 PLACE DOOR ON BRACKETS 8 2 4 POSITION DOOR 8 2 5 TENSION THE SPRINGS 9 2 6 NOTCHING BOTTOM RAIL 9 2 7 ATTACHING STOP 9 2 8 S02H 10 2 9 S03H 11 2 10 S04H 12 2 11 GUIDES 13 2 12 FITTING HANDLE 13 2 13 CENTRE LIFT LOCK 14 2 14 FINAL ADJUSTMENT 15 2 15 TO ADJUST SPRING TENSION FOLLOW CAREFULLY 15 2 16 FIXING ALTERNATIVES 16 3 0 AFTER INST...

Page 3: ...f the top rung Sharp edges on Door tracks or related jewellery risk of laceration Wear appropriate PPE Dyneema cut off Gloves Follow instruction explicitly particularly for the installation of some parts of the doors as the unrolled cut out edges presents a very sharp edge Pinch points risk of cut puncture or crush injury Wear appropriate PPE and keep hands well clear of pinch points Ensure hands ...

Page 4: ...e installer should seek expert advice from a qualified builder 2 Minimum length of fastener does not exclude use of longer lengths Decision must be made by fitter to ensure adequate strength 3 If in doubt about the strength of the material seek specialist advice MATERIAL FASTENER TYPE S DIAMETER OR TYPE LENGTH OF FASTENER See Note New Solid Brick Anchor Screws or Equivalent M10 X 100mm 3 8 X 60mm ...

Page 5: ...o S03E If unsure consult a builder SIDEROOM A minimum of 100mm 135mm desirable of sideroom is required behind the opening and should extend above the head to allow for bracket fixing Sideroom on one side of minimum 140mm recommended 190mm is required if a B D Controll A Door garage door opener is to be fitted now or in the future OBSTRUCTIONS Ensure that the surface where the door will be fitted i...

Page 6: ...ders Stanley knife adhesive tape marking pen 450mm 18 pipe wrench 400mm softwood chock water level 10mm diameter clear tube by 6m long 1 6 PARTS CHECKLIST A B C D E F G H I J K J K L M N O P DON T CUT THE PLASTIC A 1 rolled plastic wrapped door B 2 A style brackets left and right handed C 2 door guides left and right handed aluminium D 2 locking bars steel 1 small parts bag containing E 1 door han...

Page 7: ...high from roof or lowest obstruction to the top of the bracket Bracket should be between 85mm and 100mm up from the lintel NOTE Restricted headroom is not recommended for doors fitted with an opener d Mark two hole positions using top and bottom slots of the bracket e Drill both holes then attach bracket using 2x100xM10 Anchor screws or equivalent or three 22mm 14 20 Tek screws to each bracket Ens...

Page 8: ...rackets Do not tighten until Step 2 4 c Centering Axle a b BOTTOM RAIL AT 3 O CLOCK Axle Floats in either direction EQUAL EQUAL HOSE Centering Axle a BOTTOM RAIL AT 3 O CLOCK Axle Floats in either direction 2 4 POSITION DOOR a Centre the door with the opening while ensuring the floating axle is also centred with the door Do this by lining up previous marks with the hub then lift both the axle and ...

Page 9: ...tate the door 1 turns in a forward direction to apply tension Do not let go as the springs are now tensioned See arrow in Fig a 2 Hold the door firmly NOW cut the plastic wrap along the bottom rail taking care not to damage door surface or weatherseal b Pull the curtain down slowly and carefully position the wooden chock or other appropriate stop as shown in Fig b Take care not to damage door surf...

Page 10: ...Revision 2 December 2013 2 8 S02H SAMPLE ONLY Contact B D direct or visit www bnd com au for the latest updates 10 Series 1 Windrated Installation Instructions ...

Page 11: ...Revision 2 December 2013 2 9 S03H SAMPLE ONLY Contact B D direct or visit www bnd com au for the latest updates 11 Series 1 Windrated Installation Instructions ...

Page 12: ...Revision 2 December 2013 2 10 S04H SAMPLE ONLY Contact B D direct or visit www bnd com au for the latest updates 12 Series 1 Windrated Installation Instructions ...

Page 13: ...plumb and the clearance is correct Temporarily fix the top and bottom of the guide e With the top of the 2nd guide level with the first repeat c and d f Remove the chock and slowly lower the door removing plastic wrap as you pull door down reposition the guides as necessary to allow smooth and even operation with 3mm clearance throughout g Ensure door curtain enters guides smoothly ENSURE the door...

Page 14: ...e using the mounting screws and washers Do not over tighten the screws See Fig d e With the door in the closed position slide the end of the locking bars through the locking bar retainers and while holding the bars level mark the side of the guides f Drill and file out a rectangular slot no longer than 25mm and no wider than 10mm Ensure top of slot remains in line with top of locking bar g Slide b...

Page 15: ...as a safety precaution With the door rolled up loosen one U bolt then go to the other end of the door and with a firm hold on the axle with a pipe wrench loosen the second U bolt and move the axle to the right the direction of the arrow in diagram Move the door distance X in diagram Re tighten one of the U bolts before releasing pipe wrench then re tighten the other U bolt If the door is stiff to ...

Page 16: ...T FITTING An A2 extended leg bracket should be used in conjunction with the standard A style bracket A BRACKET A2 EXTENDED LEG BRACKET SECURE W ITH MASONRY ANCHORS SECURE IF POSSIBLE COACH BOLTS HEAVIER COACH SCREW S OR 80m 16 Series 1 Windrated Installation Instructions ...

Page 17: ...eck the operation of your Roll A Door at least every six months more regularly in extreme environments or frequent use The effort required to manually open and to manually close the door should be about the same if door has an automatic opener put into manual mode before testing door If the door is difficult to operate in either direction up or down then check 1 that the Nylofelt running strips on...

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