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BALZER Field Floater, Assembly Instructions Manual

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BALZER Field Floater Assembly Instructions Manual Download Page 49

 49 

Wiring Harness Continued 

Assembly 

Required Hardware 

Required Tools / Equipment 

N/A 

Route work light connections from wiring harness P#72852 under and around horizontal auger and up to 
work light locations. Connect work light installed on upper auger. Leave wire for light mounted on 
extensions until they are installed. See Figures 2 and 3. 

Figure 3 

Figure 2 

Wire Route 

Wire Route 

Extension Work 

Light Position 

Tie Wraps 

 

Wire Cutters 

Summary of Contents for Field Floater

Page 1: ...Assembly Instructions July 2012 ...

Page 2: ...2 Table of Contents Unpacking Page 4 Inventory Page 5 Assembly Page 9 Lubrication Page 66 Testing Page 70 Index ...

Page 3: ...most accurate and readily understandable information on our equipment Due to our continuing efforts to produce the best products available upgrades and improvements to our equipment may precede the manual updates Therefore contents of this manual are based on information in effect at the time of publication and are subject to change without notice ...

Page 4: ... side panel Remove temporary side brace and lower into place Remove any temporary strapping on components inside the grain cart Items from inside grain cart can now be removed from cart Proceed to a full inventory of parts Make sure all personnel are positioned away form side of grain cart be ing lowered Side panels are extremely heavy and may fall suddenly DANGER Field Floater IV Grain Cart Conte...

Page 5: ...L QTY DESCRIPTION PART BOX A OILER 6 5 16X1 1185 4 5 16 FL WASHER 1597 6 5 16 WIZNUT 2081 HOSE HOLDER 2 5 16X1 1185 2 5 16 WIZNUT 2081 2 5 16 FL WASHER 1597 PTO SHEILD 2 5 8X1 1287 2 5 8 LK WASHER 1640 CLUTCH COVER 3 3 8X1 1 4 1207 5 3 5 WIZNUT 2082 2 3 8 FL WASHER 1598 OPEN CLOSED IND 2 1 4X1 1164 2 1 4 WIZNUT 2080 ROUND COVERS 8 1 2X1 1 4 1249 8 1 2 WIZNUT 2084 CROSS BRACE 3 1 2X1 1 2 1250 3 1 2...

Page 6: ...3 4 TOP LK 2593 AUGER LOWER BEARING 4 5 8X3 1295 4 5 8 TOP LK 2546 LOWER AUGER UPPER BEARING 4 1 2X1 3 4 1251 4 1 2 FL WASHER 1600 4 1 2 TOP LK 2539 GREASE BANK COVER 2 1 4X1 1164 4 1 4 FL WASHER 1596 2 1 4 WIZNUT 2080 MANUAL HOLDER 4 1 4X1 1164 4 1 4 FL WASHER 1596 4 1 4 WIZNUT 2080 UPPER AUGER MOTOR MOUNT 4 1 2X1 1 2 1250 4 1 2 TOP LK 2539 UPPER AUGER DEFLECTOR 6 3 8X3 4 1204 6 3 8 TOP LK 2496 M...

Page 7: ...8X1 STB 1586 20 3 8X1 EXTRA 1206 HOPPER LH 48 3 8X1 STB 1586 15 3 8X1 1 4 EXTRA 1207 HOPPER FRONT 27 3 8X1 1206 5 3 8X1 1 4 1207 102 3 8 WIZNUT 2082 HOPPER REAR 32 3 8X1 1206 10 3 8X1 1 2 EXTRA 1208 BAG LABEL QTY DESCRIPTION PART BOX B CORNERS 35 5 8X5 1301 35 5 8 TOP LK 2546 ...

Page 8: ... WIZNUT 2082 2000 14 3 4X2 1 4 1312 2 3 4X3 1315 32 3 4 FL WASHER 1603 16 3 4 TOP LK 2593 50 3 8 STB 1586 50 3 8X1 3 4 1209 70 3 8X1 1206 100 3 8 FLAT 1598 120 3 8 WIZNUT 2082 BOX GEAR TOWERS 24 3 4X5 2624 24 3 4 TOP LK 2593 IND TANDEM TRI AXEL GEAR A 28 1X5 33488 12 1X3 2534 6 1 1 4X8 5 33870 IND TANDEM TRI AXEL GEAR B 49 1 NUT LOCK 33487 3 1X10 85936 8 1 1 4 LOCK NUT 11479 6 1X6 33494 2 1 1 4X6 ...

Page 9: ...h easier to move around inside of cart with stable footing There must be one person inside of cart and one person on outside of cart to complete this procedure Place a ratchet strap or come along between two side panels and apply enough pressure to help align bolt holes later Attach crane to front end panel P 85762 Raise into place and secure with bolts P 1207 and lock nuts P 2496 Using a center p...

Page 10: ...nt 64 3 8 X 1 1 4 Bolt P 1207 64 3 8 Locknut P 2496 8 3 8 Flat Washer P 1598 Crane Lifting Tackle Ratchet Strap Center Punch Wrenches Once all nuts and bolts have been inserted repeat steps for rear panel See Figure 2 Insert bolt into lower part of panels See Figure 3 Figure 2 Figure 3 ...

Page 11: ...Equipment 96 3 8 X 1 Self Tap Bolt P 85892 Center Punch Wrenches Using a center punch start inserting self tapping bolts P 85892 into holes in lower portion of side panels Start towards the middle or wherever the holes are close See Figure 1 Figure 1 P 85892 ...

Page 12: ...t tightly together Position outside cornel bracket on one corner of cart Insert bolts P 1301 through front of bracket Insert inside corner bracket and loosely secure with locknuts P 2546 At this point you may need to use a combination of center punch adjustable C clamp and ratchet strap in order to align the holes in side panel Tighten all corner bracket hardware Tighten all front and rear end pan...

Page 13: ...ssembly Required Hardware Required Tools Equipment 4 5 8 X 1 Bolt P 1289 4 5 8 Toplock Nut P 2546 Wrenches Figure 1 Align upper auger cradle P 85970 insert bolts P 1289 and secure on inside of hopper with lock nut P _2546 See Figure 1 P 2546 ...

Page 14: ... 1620 2 5 8 Toplock Nut P 2546 Wrenches Position ladder P 85575 at rear of cart insert bolts P 1249 and washers P 1600 through top holes and loosely secure with flange nuts P 2084 See Figure 1 Insert bolts P 1293 and washers P 1620 through bottom holes and secure with toplock nuts P 2546 Tighten all bolts Figure 1 P 1600 P 1249 P 2084 P 1293 P 1620 P 2546 ...

Page 15: ...ock in the air Position Tongue assembly in front of grain cart Raise and remove temporary skids from tongue mounting bracket The same hardware used to secure temporary skids are used to attach the tongue assembly to the lower frame bracket P 2534 P 1779 Slide tongue assembly into position and insert the bolts and locknuts tighten securely See Figure 1 Figure 1 P 2534 P 1779 ...

Page 16: ... 75 Lock Nut P 2593 Hoist Center Punch Wrenches Position suspension towers and secure with bolts P 2624 and lock nuts P 2593 See Figure 1 Repeat for remaining towers Hardware totals at top of page are for individual towers only Totals vary with Tandem and Tridem suspension Figure 1 P 2534 P 1779 ...

Page 17: ... 1 25 Lock Nut P 1780 2 1 X 5 Bolt P 1347 2 1 Lock Nut P 1779 Hoist Center Punch Wrenches Position Drag Link and secure to tongue with bolt P 1347 and lock nut P 1779 Attach to front tower assembly with bolts P 2569 and lock nut P 1780 Repeat for opposite side See Figure 1 Figure 1 P 2569 P 1780 P 1347 P 1779 ...

Page 18: ...X 5 Bolt P 1349 2 1 Lock Nut P 1779 Hoist Center Punch Wrenches Position Fixed Axle and secure to suspension cylinders P 900335 with bolts P 1349 lock nuts P 1779 and spacers P 91294 Repeat for opposite side See Figures 2 and 3 Figure 2 Figure 3 Fixed Axle Steering Axle P 900335 P 1779 P 1349 P 19294 ...

Page 19: ...Equipment 8 1 X 5 Bolt P 1347 4 1 Lock Nut P 1779 Hoist Center Punch Wrenches Attach Upper Drag Link P 900052 and Lower Drag Link P 900098 with bolts P 1347 and lock nuts P _1779 Repeat for opposite side See Figure 4 Repeat for Rear Steering Axle Figure 4 P 1347 P 1779 P 900052 P 900098 ...

Page 20: ...Hardware Required Tools Equipment 1 1 1 4 X 8 1 2 Bolt P 33870 1 1 1 4 Locknut P 1780 Wrenches Slide hub and spindle assembly into spindle receiver and secure with bolt P 33870 and lock nut P _1780 See Figure 1 Repeat for remaining hub and spindle assemblies Figure 1 ...

Page 21: ...ders P 900335 with bolts P 1349 and lock nuts P 1779 Repeat for opposite side See Figure 1 Attach Upper Drag Link P 900052 and Lower Drag Link P 900098 with bolts P 1347 and lock nuts P _1779 Repeat for opposite side See Figure 2 Repeat for Rear Steering Axle and Middle Fixed Axle Attach Tie rod 900061 to both to steering arms and torque to 160ft lbs or 217Nm Figure 2 Figure 1 P 1349 P 1779 P 1347...

Page 22: ...22 Suspension Wheels Assembly Required Hardware Required Tools Equipment 10 3 8 Lug nut P 91849 PER TIRE Crane Lifting Tackle Center Punch Wrenches Secure tire to hub with lug nuts P 91849 Figure 1 ...

Page 23: ...Jack Assembly Required Hardware Required Tools Equipment N A N A Align jack P 83338 with mounting bracket on tongue assembly Insert Pins P 90646 See Figure 1 Crank jack till bracing can be removed Figure 1 ...

Page 24: ...from moving Attach crane to lower vertical auger assembly and apply upward pressure NOTE Extreme care must be taken to ensure that lower auger assembly does not move forward If it does the mid bearing for horizontal auger will slip out and have to be re inserted Remove bolts holding lower auger assembly to grain cart box See Figure 1 Rotate auger to correct position and re install all bolts P 1291...

Page 25: ...ifting Tackle Center Punch Wrenches Attach crane to lower vertical auger tube Raise into position and insert bolts P 1291 1289 and lock nuts P 2546 to secure upper auger tube to housing The two front and back middle bolt positions need lock nuts See Figures 1 and 2 Secure grease tab P 204025 with bolts P 1289 with washers P 1610 Figure 1 Figure 2 P 1289 P 1620 P 1291 P 2546 P 204025 ...

Page 26: ...nt 4 3 4 X 3 Bolt P 1315 4 3 4 Locknut P 2593 8 3 4 Washer P 1603 Crane Lifting Tackle Center Punch Wrenches Insert bolts P 1315 washers P 1603 on bolts and before lock nuts P 2593 Tighten after securing bolts and lock nuts around flange See Figures 1 and 2 P 2593 P 1603 P 1315 P 1603 ...

Page 27: ...embly Required Hardware Required Tools Equipment 1 5 8 X 7 1 2 Bolt P 52097 1 5 8 Locknut P 2546 2 5 8 Washer P 1620 Crane Lifting Tackle Attach crane to auger See Figure 1 Raise auger and then insert into auger tube See Figure 1 Figure 1 ...

Page 28: ...P 835500 and lower vertical auger bearing P 84492 onto auger shaft and secure with bolt P 1295 and locknut P 2546 Tighten bolts enough to bring bearing tight to housing Figure 2 Attach lower vertical auger bearing grease line P 24177 to housing swivel adapter P 22334 See Figure 2 Proceed to sawtooth coupler alignment Figure 2 Figure 1 P 84492 P 22334 P 202204 P 24177 P 1295 P 835500 Attaches on in...

Page 29: ...sure the distance between the straight edge and the teeth of the sawtooth coupler See Figure 1 The desired measurement is 1 3 8 If the measurement is less than 1 3 8 determine the washer needed to set this distance Three washers are provided to accomplish this See Figure 2 If a washer is needed attach crane to auger and raise till shaft is clear of lower bearing Loosen bolts holding bearing in pla...

Page 30: ... 2 Locknut P 2539 4 1 2 Washer P 1600 Wrenches Pry Bar Center Punch Align holes with pry bar and center punch See Figure 1 Insert bolts P 1251 with washers P 1600 through hanger bearing and secure with washers P 1694 and lock nuts P 2539 Once all fasteners are installed tighten securely Figure 1 P 1251 P 2539 P 1600 ...

Page 31: ...ches Never Seize Clean auger shaft and key P 2437 See Figure 1 Clean taperlock bushing P 80512 Assemble Sprocket P 80506 Taperlock Bushing P _80512 using Allen screws provided in box with bushing Apply Loc tight and torque screws to 68ft lbs or 92Nm Figure 1 Allen Screws Sprocket Removal Screw Hole Clean Areas ...

Page 32: ...h to allow for movement This will pull sprocket away from bearing See Figure 2 Clean gearbox shaft and taperlock bushing Assemble sprocket P 80504 taperlock bushing Apply thread locker Loctite242 Blue or equivalent to allen screws provided in box with bushing See Figure 3 Slide sprocket onto gearbox shaft Use a straight edge to align sprockets apply Loc tight and tighten Allen screws to 38ft lbs o...

Page 33: ...n P 80510A on top of gearbox pulley Wrap a rag around PTO splines and use pipe wrench to rotate gearbox sprocket Rotate gearbox PTO spline to thread chain on top of gearbox sprocket below idler sprocket and on top of large auger sprocket See Figure 4 Continue wrapping chain around sprockets till they meet at small gearbox sprocket Figure 4 Position Splice Here ...

Page 34: ...Disassemble double chain connector link P 90926 Bring both chain ends together at small sprocket Insert double chain connector link to connect the two ends of the chain Insert two center pieces of double chain connector link and then outer piece Insert two cotter pins and bend so they will not catch on anything See Figure 5 Figure 5 P 90926 P 90926 ...

Page 35: ... Needle Nose Pliers Pipe Wrench Align auger sprocket and gearbox sprocket to fixed position of idler sprocket Fully tighten Allen screws for auger sprocket and gearbox sprocket Check alignment by rotating PTO spline Adjust tension on idler sprocket and tighten fully See Figure 6 Figure 6 N A ...

Page 36: ...d secure with bolts P 1262 and loc nuts P 2539 Attach washer P 84476 and caliper mount P 84458 Attach caliper P 84459 and brake pads P 84477 secure with bolts P 72704 Attach swivel P 72141 with bolt and lock washer P 1168 and P 1634 Last attach hoses P 73132 and P 84464 P 84479 P 84459 P 84480 P 84464 P 1634 P 72141 P 8638 P 72153 P 37090 P 72152 P 73132 P 72133 P 1168 P 84461 P 72704 P 84477 ...

Page 37: ...uired Hardware Required Tools Equipment 2 1 2 Nut P 1704 Wrenches Position oiler brushes P 72796 and secure with nuts P 1704 to shields P 202203 and 202204 See Figures 1 and 2 P 72796 P 1704 Figure 1 P 202204 P 202203 Figure 2 P 1704 P 72796 ...

Page 38: ...07 and whiz nuts P 2082 or washer 1598 and whiz nut P 2082 See Figure 1 Replace shield P 202204 and secure with original hardware Position PTO guard and secure with bolts P 1287 and lock washers P 1640 Position hydraulic hose support P _22430 and secure with bolt P 1185 washer P 1597 Whiz nut P 2081 Insert grommet into hydraulic hose support P 1207 P 2082 P 1598 P 1206 P 2082 2 5 8 X 1 1 4 Bolt P ...

Page 39: ...8 1 2 Whiz Nut P 2084 Wrenches Position grain door indicator P 85354 and secure with bolts P 1164 and toplock nuts P 2564 See Figure 1 Install the four 4 circular access covers P 84518 using bolts P 1249 and whiz nuts P _2084 tighten securely There are two located at both front and rear of cart See Figure 1 P 85354 P 84518 P 1164 P 2564 P 1249 P 2084 Figure 1 ...

Page 40: ...See Figure 1 Raise upper flap out of the way Align lower auger targetable downspout P 71865 to hinge and attach with bolts P 1204 and lock nuts P 2496 See Figure 2 Remove pin in auger lift cylinder Align cylinder with bracket on lower flap and insert pin and secure with cotter pin Attach work light with supplied hardware See Figure 2 Figure 2 Figure 1 P 1204 P 71865 P 2496 Pin Cotter Pin ...

Page 41: ... to upper auger P 71750 and align with lower auger pivot See Figure 3 Insert hinge pin P _91323 then slide washer P 81768 over hinge pin and secure with roll pin P 81767 Align linkage arm upper pivot P 91304 and insert vertical pivot pin P 91333 Slide washer over vertical pivot pin and secure with roll pin P 81767 Lower upper auger into cradle See Figure 4 P 91333 P 91333 P 91323 P 91323 P 92304 P...

Page 42: ...ment 4 1 2 X 1 1 2 Bolt P 1250 4 1 2 Locknut P 2539 Wrenches Install 2 hydraulic fittings P 842000 into hydraulics motor P 12554 See Figure 1 Install hydraulic motor and mount to upper auger using bolts P 1250 and lock nuts P 2539 See Figure 2 Figure 2 Figure 1 P 842000 P 12554 P 1250 P 2539 ...

Page 43: ... nut P 2081 Slide connecting hose P 72773 onto tank and secure with hose clamp P 72813 Slide hose clamp P _72813 onto hose P 72773 and then slide manifold P 72774 onto hose P 72773 Tighten hose clamp P 72813 Position manifold bracket P 72775 and secure with bolts P 1183 secure manifold to manifold bracket using hose clamp P 72814 See Figure 1 P 72772 P 72773 P 72813 P 72774 P 1183 P 1597 P 2081 P ...

Page 44: ...774 Connect hydraulic hose P 72819 to hydraulic fitting P 72817 on oiler manifold route hose to hydraulic control block port labeled OILER Connect hydraulic hose P 852060 to hydraulic bulkhead fitting P 72133 route hose to hydraulic control block port labeled CL Tighten all connections but leave hydraulic hose loose till all hydraulic hoses have been installed See Figure 2 Figure 2 P 72779 P 72779...

Page 45: ...th bolts P 1185 washers P 1597 and clamps P _15742 Leave loop at top to connect to running lights Connect running light harness extension P 72853 from rear of cart to running light wiring harness P 72854 See Figure 1 Loosen bolts P 1301 on rear corner brackets Slide cart bracket P 72792 onto bolts P 1301 and tighten Repeat for other side See Figure 2 Figure 1 P 1185 P 1597 P 72854 P 72853 P 15742 ...

Page 46: ...62 to light bracket P 72786 using bolts P 1164 washers P _1596 and flange nuts P 2080 Secure light bracket P 72786 to swing arm P 85769 using bolts P 1216 locknuts P 2496 and washers P 1598 Secure swing arm to cart bracket P 72792 using bolts P 1216 locknuts P 2496 and washers P 1598 Attach wiring harness and tighten all hardware Repeat for left hand running light P 40763 See Figure 3 Figure 3 Run...

Page 47: ...47 Assembly Required Hardware Required Tools Equipment N A Wrenches Connect wires from running lights to wire harness P 72854 See Figure 4 Running Light Wiring Harness Continued Figure 4 P 72854 ...

Page 48: ...s P 72851 to Main wiring harness P 72852 See Figure 1 Connect harness P 72853 to main wiring harness P 72852 See Figure 2 NOTE Wiring harness components are not drawn to scale Representative views are provided for illustration purposes Figure 1 P 72851 P 72852 Wire Route Figure 2 Tie Wraps Wire Cutters ...

Page 49: ...rom wiring harness P 72852 under and around horizontal auger and up to work light locations Connect work light installed on upper auger Leave wire for light mounted on extensions until they are installed See Figures 2 and 3 Figure 3 Figure 2 Wire Route Wire Route Extension Work Light Position Tie Wraps Wire Cutters ...

Page 50: ...from wiring harness P 72852 under and around horizontal auger and up to work light locations Connect work light installed on upper auger Leave wire for light mounted on extensions until they are installed See Figures 2 and 3 See Figure 6 for specific wire locations P 845001 Tie Wraps Wire Cutters Figure 4 Figure 5 ...

Page 51: ...51 Wiring Harness Continued Assembly Required Hardware Required Tools Equipment N A Tie Wraps Wire Cutters Match labels on individual wires to location in Figure 6 Figure 6 ...

Page 52: ...ed Hardware Required Tools Equipment N A Tie Wraps Wire Cutters Wrenches Connect grain door hydraulic lines P 855168 to hydraulic manifold See Figure 1 Refer to grain cart hydraulic schematic in Figure 2 for further detail Figure 1 ...

Page 53: ...53 Hydraulics Continued Assembly Figure 2 ...

Page 54: ...tab P 72335 using bolts P 1162 and locknuts P 2564 See Figure 119 Replace cover P 41704 and replace bolts P 1162 Install decal P 72354 See figure 120 All grease lines are connected to the grease tabs using a grease zerk P 2291 and fitting P 12333 See Figure 119 We show some individual hose installations from this common routing point to where they attach to the grease point See Figure 121 Figure 1...

Page 55: ...Washer P 1603 6 3 4 Lock Nut P 2593 Wrenches Lifting Tackle Crane Position Front End Panel P 85738 and secure by installing bushings P 85765 and securing with bolts P 1312 washers P 1603 and lock nuts P 2593 see Figure 1 Repeat with same hardware to Rear End Panel P 85739 Figure 1 P 1312 P 1603 P 2593 P 85738 P 85765 ...

Page 56: ... Washer P 1603 10 3 4 Lock Nut P 2593 Wrenches Lifting Tackle Crane Position Lower Side Panels P Listed in illustration and secure by installing bushings P 85765 and securing with bolts P 1312 washers P 1603 and lock nuts P 2593 see Figure 2 Figure 2 P 1315 P 1603 P 2593 P 85765 P 1312 P 1603 P 2593 P 85731 P 85728 P 85732 P 85744 P 85730 P 85745 ...

Page 57: ...ed Hardware Required Tools Equipment 8 3 8 X 1 Bolt P 1206 8 3 8 Whiz Nut P 2082 8 3 8 Flat Washer P 1598 Wrenches Lifting Tackle Crane Connect Lower Side Panels with bolts P 1209 washers P 1598 and whiz nuts P 2082 See Figures 3 and 4 Figure 3 Figure 4 ...

Page 58: ...her P 1598 Wrenches Lifting Tackle Crane Position High Side front and rear corner weldments P 85740 and 85741 and secure with bolts P 1206 washers P 1598 and whiz nuts P 2082 See Figure 5 Position Low Side front and rear corner weldments P 85736 and 85737 and secure with bolts P 1206 washers P 1598 and whiz nuts P 2082 See Figure 6 Figure 5 Figure 6 ...

Page 59: ...1603 6 3 4 Lock Nut P 2593 6 Bushing P 85765 Wrenches Lifting Tackle Crane Position Front End Panel P 85778 and secure by installing bushings P 85765 and securing with bolts P 1312 washers P 1603 and lock nuts P 2593 see Figure 1 Repeat with same hardware to Rear End Panel P 85779 P 1312 P 1603 P 2593 P 85778 P 85765 P 85779 ...

Page 60: ...ure by installing bushings P 85765 and securing with bolts P 1312 washers P 1603 and lock nuts P 2593 see Figure 2 8 3 4 X 2 1 4 Bolt P 1312 2 3 4 X 3 Bolt P 1315 20 3 4 Flat Washer P 1603 10 3 4 Lock Nut P 2593 Wrenches Lifting Tackle Crane P 1315 P 1603 P 2593 P 1312 P 1603 P 2593 P 85765 Figure 2 P 85745 P 85730 P 85744 P 85735 P 85728 P 85731 ...

Page 61: ...on panels LH P 85771 P 85785 and P 85772 with bolts P 1209 washers P 1598 and whiz nuts P 2082 See Figures 3 and 4 Utilizing spacer P 85793 See Figure 5 30 3 8 X 1 3 4 Bolt P 1209 30 3 8 Whiz Nut P 2082 30 3 8 Flat Washer P 1598 2 Spacers P 85793 P 1209 P 1598 P 2082 P 85793 P 85771 P 85785 P 85772 Figure 3 Figure 4 Figure 5 P 85771 ...

Page 62: ... Washer P 1598 Position High Side front and rear corner weldments P 85790 and 85791 and secure with bolts P 1206 washers P 1598 and whiz nuts P 2082 See Figure 5 Position Low Side front and rear corner weldments P 85776 and 85777 and secure with bolts P 1206 washers P 1598 and whiz nuts P 2082 See Figure 6 P 1598 P 1206 P 2082 P 1206 P 1598 P 2082 P 1209 P 1598 P 2082 P 1206 ...

Page 63: ...r P 1603 6 3 4 Lock Nut P 2593 6 Bushings P 85765 Wrenches Lifting Tackle Crane Position Front End Panel P 85810 and secure by installing bushings P 85765 and securing with bolts P 1312 washers P 1603 and lock nuts P 2593 see Figure 1 Repeat with same hardware to Rear End Panel P 85809 P 85765 P 1312 P 1603 P 2593 P 85810 ...

Page 64: ...ecure by installing bushings P 85765 and securing with bolts P 1312 washers P 1603 and lock nuts P 2593 see Figure 2 8 3 4 X 2 1 4 Bolt P 1312 2 3 4 X 3 Bolt P 1315 20 3 4 Flat Washer P 1603 10 3 4 Lock Nut P 2593 10 Bushings P 85765 Wrenches Lifting Tackle Crane P 1315 P 1312 P 2593 P 1603 P 85765 P 85732 P 85728 P 85731 P 85732 P 85728 P 85731 ...

Page 65: ...continued Wrenches Lifting Tackle Crane Connect Lower Side Panels with bolts P 1209 washers P 1598 and whiz nuts P 2082 See Figures 3 and 4 8 3 8 X 1 Bolt P 1206 8 3 8 Whiz Nut P 2082 8 3 8 Flat Washer P 1598 P 1209 P 1598 P 2082 Figure 3 Figure 5 P 85802 P 85832 P 85892 Figure 4 ...

Page 66: ...Washer P 1598 Position High Side front and rear corner weldments P 85821 and 85816 and secure with bolts P 1206 washers P 1598 and whiz nuts P 2082 See Figure 5 Position Low Side front and rear corner weldments P 85823 and 85815 and secure with bolts P 1206 washers P 1598 and whiz nuts P 2082 See Figure 6 P 2082 P 1598 P 1206 Figure 5 P 1206 P 2082 P 1598 P 1207 P 1598 P 2082 ...

Page 67: ...t the brushes If grain cart is not equipped with the joystick controller engage tractor control for auger clutch and check for oil flow at the brushes Wait two to three seconds and repeat until oil flow is present Automatic Chain Oiler Remove Shields P 41704 P 91332 The following procedure refers only to initial setup of the Field Floater IV Grain Cart Refer to Lubrication and Maintenance section ...

Page 68: ...68 Pre Startup Continued Lubrication ...

Page 69: ...69 Pre Startup Continued Lubrication ...

Page 70: ...70 Pre Startup Continued Lubrication ...

Page 71: ...ct PTO to tractor Attach all hydraulic hoses Refer to Operation Sections of grain cart manual for more detail 2 Connect grain cart 7 pin light harness to tractor 7 pin connection Verify left and right turn indicators hazard lights and stop lights with tractor controls 3 Connect Avery Weigh Tronix controller to grain cart Connect RED wire on Avery Tronix controller to 12VDC on tractor Connect BLACK...

Page 72: ... indicator light will illuminate Visually verify auger rotation Use trigger to dis engage clutch GREEN light will be extinguished Decrease PTO speed and dis engage PTO Lower auger into saddle Close valves on drip oiler 11 Attach hydraulic hoses for Load Leveling System Pressurize the Load Leveling System until the hydraulic cylinders are at half stroke Remove hydraulic hoses and store 12 Check ste...

Page 73: ...73 Notes ...

Page 74: ...74 Notes ...

Page 75: ...75 County Road 27 East PO Box 458 Mountain Lake MN 56159 Phone Number 800 795 8551 800 727 3133 Main 507 427 3133 Fax Number 507 427 3640 Website http www balzerinc com ...

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