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0006081327_200807

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0006080197

 Rev

. 30/01/2007

Statement of Conformity

We hereby declare under our own 

 

responsibility, that our “CE” marked products Series:

Sparkgas…; BTG…; BGN…; TBG...; Minicomist…; Comist…; RiNOx…, BT…; 
BTL…; TBL...; GI…; GI…Mist; PYR…; TS…

Description:

domestic and industrial blown air burners fired by gas, oil and dual fuelrespect the 

minimal regulation of the European Directives:

• 90/396/EEC (G.A.D)
• 92/42/EEC (B.E.D)
• 89/336/EEC (E.M.C. Directive)
• 73/23/EEC (Low Voltage Directive)
• 98/37 EEC (Machinery Directive)

 and have been designed and tested in accordance with the European Standards:

• EN 676 (gas and dual fuel, gas side)
• EN 267 (light oil and dual fuel, oil side)

- EN 60335-1:2001:A1:2004+A11:2004 +A2:2006

- EN 60335-2-102:2006

- EN 50165:1997:A1:2001

- EN 55014-1:2000 + A1:2001+A2:2002

- EN 55014-2:1997 + A1:2001

- EN 50366:2004 + A1:2006 

- EN 61000-3-2:2000 + A2:2005

Surveillance accordingly Gas Appliances Directive 0/396/EEC made by: 

CE0085 

- DVGW

The Vice President and Managing Director:

   Dr. Riccardo Fava

GB - Before using the burner for the first time please carefully read the chapter “WARNINGS NOTES FOR THE USER 

: HOW TO USE THE BURNER SAFELY” in this instruction manual, which is an integral and essential part of the 

product. The works on the burner and on the esystem have to be carried out only by competent people.

  - Read carefully the instructions before starting the burner and service it.
  - The system electric feeding must be disconnected before starting working on it.
  - If the works are not carried out correctly it is possible to cause dangerous accidents.

INDEX ....................................................................................................................................................................................

PAGE

-  Warning notes for the user

 .................................................................................................................................................. “ 

20

-  Technical specifications

 ...................................................................................................................................................... “ 

22

-  Application of the burner to boiler - Burner connection to gas mains   ............................................................................... “ 

25

-  Electrical connections - Descriptions of operations  ........................................................................................................... “ 

26

-  Gas burner control devices

 ................................................................................................................................................. “ 

28

-  Methane gas ignition and adjustment ................................................................................................................................. “ 

29

-  Air regulation on the combustion head - Maintenance - Use of the burner ......................................................................... “ 

32

-  Problem - Cause - Solution ................................................................................................................................................. “ 

35

-  Electric diagram .................................................................................................................................................................. “ 

72

Summary of Contents for TBG 80LX PN

Page 1: ...Instruction for burners model Instrucci nes para quemadores modelos Mode d emploi brule r TBG50LXPN TBG80LXPN TBG110LXPN TBG140LXPN TBG200LXPN 0006081327_200807 IT GB SP FR TBG50LXPN V TBG80LXPN V TBG...

Page 2: ......

Page 3: ...rialirispet tano i requisiti minimi imposti dalle Direttive Europee 90 396 CEE Direttiva Gas 92 42 CEE Direttiva Rendimenti 89 336 CEE Direttiva Compatibilit e m 73 23 CEE Direttiva Bassa Tensione 98...

Page 4: ...ario o se si dovesse traslocare e lasciare l apparecchio assicurarsi sempre che il libretto accompagni l apparecchio in modo che possa essere consultato dal nuovo proprietario e o dall installatore Pe...

Page 5: ...trebbero compromettere il buon funzionamento del bruciatore Per la prima messa in funzione dell apparecchio far effettuare da personale professionalmente qualificato le seguenti verifiche a il control...

Page 6: ...LEVAZIONE FIAMMA SONDA DI IONIZZAZIONE RUMOROSITA dBA 72 73 75 5 79 85 PESO kg 76 78 87 91 94 Gas naturale G 20 PORTATA MAX m n h 55 3 80 5 120 7 145 8 191 1 MIN m n h 11 13 1 18 1 20 1 47 8 PRESSIONE...

Page 7: ...320 280 370 M12 250 260 12 112 5 54 TBG 200LX PN 645 275 370 540 380 160 1280 200 450 250 219 320 280 370 M12 255 260 12 112 5 54 1 Testa di combustione 2 Guarnizione 3 Flangia attacco bruciatore 4 Di...

Page 8: ...s omologata secondo normativa EN 676 e viene fornita separatamente dal bruciatore Occorre installare a monte della valvola gas una valvola di intercettazione manuale e un giunto antivibrante disposti...

Page 9: ...o a fianco Sceglie re la posizione pi razionale in base alla conformazione del locale caldaia e alla posizione di arrivo della tubazione gas N B Con Valvole di dimensioni notevoli es DN65 o DN80 preve...

Page 10: ...pressione sui due cavi quindi stringere le viti che fissano la piastrina Collegare infine le due spine a 7 e a 4 poli NOTA IMPORTANTE gli alloggiamenti dei cavi per le spine a 7 e 4 poli sono previsti...

Page 11: ...egolato Nel caso di assenza fiamma l apparecchiatura si arresta in blocco di sicurezza led 7 entro 3 secondi dall apertura della valvola prin cipale In caso di blocco di sicurezza le valvole vengono i...

Page 12: ...do la seguente tabella stato operativo Tabella codici colore per indicatore luminoso multicolore LED Stato Codice colore Colore Tempo di attesa tw altri stati di attesa Spento Fase di accensione accen...

Page 13: ...mo e MAN manuale L apparecchiatura di comando riceve cos tensione ed il programmatore determina l inserzione del bruciatore come descritto nel capitolo descrizione del funzionamento Nota La preventila...

Page 14: ...te ed accettare questa posizione come definitiva Ricordiamo ancora che preferibile per la piccola fiamma limi tare la quantit di aria allo stretto indispensabile per avere un ac censione sicura anche...

Page 15: ...ONE Per misurare la corrente di ionizzazione togliere il ponticello dai morsetti 30 31 del circuito stampato a bruciatore spento vedi disegno a lato Collegare agli stessi morsetti i terminali di un mi...

Page 16: ...anda aria che regolailflussoall aspirazionedelventilatorebruciatore ovviamente questa condizione si deve verificare quando il bruciatore lavora alla massima erogazione desiderata In pratica si deve in...

Page 17: ...te a garantire il successivo smontaggio del gruppo miscelazione Utilizzando la stessa chiave agire sullo snodo sferico 6 nella direzione indicata dalla freccia sganciando la leva di avanzamento della...

Page 18: ...16 75 0006081327_200807 I T A L I A N O REGOLAZIONE CAMME SERVOMOTORE SQN 72 6A4A20 N 0002933651 rev 14 02 2007...

Page 19: ...retto 2 La tubazione del gas non stata adeguatamente sfogata dall aria caso di prima accensione 3 La pressione del gas insufficiente o ec cessiva 4 Passaggio aria tra disco e testa troppo chiuso RIMED...

Page 20: ......

Page 21: ...ce accordingly Gas Appliances Directive 0 396 EEC made by CE0085 DVGW The Vice President and Managing Director Dr Riccardo Fava GB Before using the burner for the first time please carefully read the...

Page 22: ...If the equipment is sold or transferred to another owner or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owne...

Page 23: ...d out by qualified technicians and in compliance with current law and regulations since incorrect installation may cause damage to person animals or things for which damage the manufacturer shall not...

Page 24: ...IP 44 FLAME DETECTOR SONDA DI IONIZZAZIONE NOISE dBA 72 73 75 5 79 85 WEIGHT kg 76 78 87 91 94 Natural Gas G 20 FLOW RATE MAX m n h 55 3 80 5 120 7 145 8 191 1 MIN m n h 11 13 1 18 1 20 1 47 8 PRESSU...

Page 25: ...380 160 1280 200 450 240 219 320 280 370 M12 250 260 12 112 5 54 TBG 200LX PN 645 275 370 540 380 160 1280 200 450 250 219 320 280 370 M12 255 260 12 112 5 54 1 Combustion head 2 Gasket 3 Burner attac...

Page 26: ...h 5 Safety valve 6 Pressure regulator 7 Valves seal control device obligatory for burner with maximum nominal thermal output Gas train supplied by the manufacturer The job of the installer The gas sup...

Page 27: ...boiler s shutter Tube fixing screw Combustion chamber pressure detection stiff tube Combustion chamber pressure detection point Cut in line with diffuser Combustion chamber pressure transmission tube...

Page 28: ...rn the cam 6 so that the float exerts sufficient pressure on the two cables then tighten the screws that fasten the cable float Finally connect the two 7 and 4 pole plugs IMPORTANT the housings for th...

Page 29: ...set maximum If there is no flame the control box stops in its safety lock out LED 7 within 3 seconds from the opening of the main valve In the case of safety lock out the valves immediately close agai...

Page 30: ...xtraneous light when burner startup 5 blinks l l l l l On Time out LP LP is welded in working position 6 blinks l l l l l l On Free 7 blinks l l l l l l l On Too many losses of flame during operation...

Page 31: ...for ignition Check during preventilation that the pressure switch that controls air pressure in fact exchanges from the closed position where no pressure is detected it must pass to the closed positi...

Page 32: ...heck the triggering that leads to immediate lock out of the burner To release the locked burner press the release button and reset the pressure switch to a value sufficient to detect the existing air...

Page 33: ...NISATION PROBE ADJUSTMENT DIAGRAM Legend 1 Ionisation electrode 2 Ignition electrode 3 Deflector disk 4 Mixer 5 Gas outlet pipe Mod A B C TBG 50LX PN 5 3 3 TBG 80LX PN 5 8 TBG 110LX PN 5 5 TBG 140LX P...

Page 34: ...ulates the aspiration flow from the burner fan This must of course be the case when the burner is working at maximum desired supply In practice you have to start the adjustment with the device that cl...

Page 35: ...sure successful disassembly of the mixing unit With the same wrench turn the ball joint 6 in the direction indica ted with the arrow unhooking the lever that moves the combustion head forward figure 2...

Page 36: ...34 75 0006081327_200807 E N G L I S H CAMS REGULATION SERVOMOTOR SQN 72 6A4A20 N 0002933651 rev 14 02 2007...

Page 37: ...or and then check its efficiency by inserting the analog micro ammeter 4 Check visually and using the instru ment 5 Restore the connection 6 Ensure that the boiler fumes passage and chimney connection...

Page 38: ......

Page 39: ...fl de combustibles liquides gazeux et mixtes priv s et industriels respectent les conditions requises minimums impos es par les Directives Europ ennes 90 396 CEE Directive Gaz 92 42 CEE Directive Rend...

Page 40: ...Si l appareil doit tre vendu ou transf r un autre propri taire ou si celui ci doit d m nager et laisser ce dernier toujours v rifier que la notice accompa gne l appareil afin qu il puisse tre consult...

Page 41: ...ttre le bon fonctionnement du br leur Lors de la premi re mise en service de l appareil faire effectuer les v rifications suivantes par du personnel qualifi a le contr le de l tanch it de la partie in...

Page 42: ...ON FLAMME SONDE DE IONISATION NIVEAU DE BRUIT dBA 72 73 75 5 79 85 PESO WEIGHT PESO POIDS kg 76 78 87 91 94 Gaz naturel G 20 DEBIT MAX m n h 55 3 80 5 120 7 145 8 191 1 MIN m n h 11 13 1 18 1 20 1 47...

Page 43: ...280 370 M12 250 260 12 112 5 54 TBG 200LX PN 645 275 370 540 380 160 1280 200 450 250 219 320 280 370 M12 255 260 12 112 5 54 1 T te de combustion 2 Joint 3 Bride de fixation br leur 4 Dispositif de...

Page 44: ...homologu e selon la norme EN 676 et est fournie s par ment En amont de la vanne de gaz il est n cessaire d installer une vanne de coupure manuelle et un joint antivibratoire dispos s selon les indicat...

Page 45: ...audi re MONTAGE DE LA RAMPE A GAZ Diff rentes solutions de montage sont possibles 8 8a 9 de la rampe vannes comme indiqu sur le dessin ci contre Choisir la position la plus rationnelle en fonction de...

Page 46: ...e la plaquette exerce une pression ad quate sur les deux c bles puis serrer les vis qui fixent la plaquette Enfin relier les deux fiches 7 et 4 p les REMARQUE IMPORTANTE les logements des c bles pour...

Page 47: ...te en position de blocage de s curit voyant 7 dans un d lai de 3 secondes apr s l ouverture de la vanne principale En cas de blocage de s curit les vannes se referment imm diatement Pour d bloquer le...

Page 48: ...codes couleur pour l indicateur lumineux multicolore LED Etat Code couleur Couleur Temps d attente tw autres tats d attente Eteint Phase d allumage allumage contr l l l l l l Jaune clignotante Fonctio...

Page 49: ...au chapitre description du fonctionnement Remarque La pr ventilation est effectu avec l air ouvert par cons quent durant cette derni re le servomoteur de r gla ge est activ et accomplit la course com...

Page 50: ...er du fonctionnement correct du pressostat d air il est n cessaire avec le br leur au d bit minimum d augmenter la valeur de r glage jusqu en constater l intervention qui doit tre suivie de l arr t im...

Page 51: ...a possible de mesurer la valeur du courant de ionisation dont la valeur minimale pour garantir le fonctionnement du bo tier de commande et de contr le est indi qu e dans le sch ma lectrique sp cifique...

Page 52: ...r la t te n cessitant une ouverture sensible du volet d air qui r gule le flux de l aspiration du ventilateur br leur naturellement cette condition doit avoir lieu lorsque le br leur fon ctionne au d...

Page 53: ...fisante pour garantir le d montage successif du groupe de m lange En utilisant la m me cl intervenir sur l articulation sph rique 6 dans la direction indiqu e par la fl che en actionnant le levier d a...

Page 54: ...52 75 0006081327_200807 F R A A I S REGULATION CAMES SERVOMOTEUR SQN 72 6A4A20 N 0002933651 rev 14 02 2007...

Page 55: ...mier allumage 3 La pression du gaz est insuffisanteou excessive 4 Passage trop troit de l REM DE 1 Invertir l alimentation c t 230V du transformateur d allumage etv rifier l aide d un microamp rem tre...

Page 56: ...54 75 0006081327_200807 F R A A I S...

Page 57: ...sado de combustibles l quidos gaseosos y mixtos dom sti cos e industriales respetan los requisitos m nimos impuestos por las Directivas Euro peas 90 396 CEE Aparatos de Gas 92 42 CEE Requisitos de ren...

Page 58: ...o si usted se muda de casa y deja el aparato hay que asegurarse siempre de que el libro de instruc ciones est siempre con el aparato para que pueda ser consultado por el nuevo propietario y o instala...

Page 59: ...iduos que podr an comprometer el buen funcionamiento del quemador La primera vez que se pone en funcionamiento el aparato el personal cualificado profesionalmente tiene que controlar a la estanqueidad...

Page 60: ...TECCI N IP 44 DETECCION LLAMA SONDA DE IONIZACION RU DO dBA 72 73 75 5 79 85 PESO kg 76 78 87 91 94 Metano G 20 CAUDAL MAX m n h 55 3 80 5 120 7 145 8 191 1 MIN m n h 11 13 1 18 1 20 1 47 8 PRESION MA...

Page 61: ...00LX PN 645 275 370 540 380 160 1280 200 450 250 219 320 280 370 M12 255 260 12 112 5 54 DIMENSIONES MAXIMAS N 0002471050 REV 20 12 05 1 Cabeza de combusti n 2 Junta 3 Brida acoplamiento quemador 4 Di...

Page 62: ...ologada seg n la normativa EN 676 y se entrega separadamente del quemador Delante de la v lvula del gas hay que instalar una v lvula de corte manual y un manguito antivibraci n coloc ndolos seg n indi...

Page 63: ...tuercas que se entregan 7 MONTAJE DE LA RAMPA DE GAS Existen varias posibilidades de montaje 8 8a 9 de la rampa de v lvulas como indica el dibujo de al lado Elija la posici n m s ra cional seg n la c...

Page 64: ...anera que la plaquita ejerza una adecuada presi n en los dos cables y luego apretar los tornillos que sujetan la plaquita Por ltimo conectar las dos clavijas de 7 y 4 polos NOTA IMPORTANTE los alojami...

Page 65: ...ja de control se para bloque n dose en condiciones de seguridad led 7 antes de 3 segundos desde que se abre la v lvula principal En caso de bloqueo de se guridad las v lvulas se vuelven a cerrar inmed...

Page 66: ...va 6 parpadeos l l l l l l Encendido Encendido Non utilizado 7 parpadeos l l l l l l l Encendido Encendido Demasiadas p rdidas de llama durante el funcionamiento limitaci n de repeticiones V lvulas de...

Page 67: ...ores de modulaci n en posici n MIN m nimo y MAN manual La caja de mando y control recibe as tensi n y el programador hace que se active el quemador como describe el cap tulo descripci n del funcionami...

Page 68: ...ara la llama peque a es preferible limitar la cantidad de aire lo m nimo indispensable para obtener un encendido seguro incluso en los casos m s dif ciles MAN manual y MAX m ximo El servomotor de regu...

Page 69: ...do aparece la llama ya se puede medir el valor de la corriente de ionizaci n cuyo valor m ni mo para asegurar el funcionamiento de la centralita est indicado en el esquema el ctrico espec fico Cuando...

Page 70: ...la el flujo en la aspiraci n del ventilador del que mador obviamente esta condici n hay que controlarla cuando el quemador trabaja con el m ximo caudal deseado Digamos que hay que iniciar la regulaci...

Page 71: ...te para que garantice el desmontaje sucesivo del grupo de mezcla Utilizando la misma llave actuar sobre la articulaci n esf rica 6 en la direcci n indicada por la flecha desenganchando la palanca de a...

Page 72: ...70 75 0006081327_200807 E S P A O L REGLAJE LEVAS SERVOMOTOR SQN 72 6A4A20 N 0002933651 rev 14 02 2007...

Page 73: ...entre el electrodo y lamasa no es correcta 6 Aislador sucio y por ello el electrodode scarga a masa 1 Relaci n aire gas incorrecta 2 No se ha purgado correctamenteel aire de la tuber a del gas en elca...

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Page 77: ...AX P1 CONTAORE HOUR METER COMPTEUR HORAIRE CONTADOR DE HORAS PA PRESSOSTATO ARIA AIR PRESSURE SWITCH PRESSOSTAT AIR PRESOSTATO AIRE Pm PRESSOSTATO DI MINIMA GAS MIN PRESSURE SWITCH PRESSOSTAT MIN PRES...

Page 78: ...La Casa por lo tanto se reserva cualquier posibilitad de modificati n de datos t cnicos y otras anotaciones Ce manuel rev t caract re purement indicatif La maison se reserve la possibilit de modifier...

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