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Boru tespit vidası

Yanma odasında

basınç algılama noktası

Yanma odasında 

basınç azaltma

Dağıtım hattını kesme

Yanma odası 

basınç aktarma borusu

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ü

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ç

e

7 / 18

0006081367_201011

BRÜLÖRÜN KAZANA UYGULANMASI

KAFA GRUBUNUN MONTAJI

-  Flanş ve gövde arasına ipi (2) sokarak yalıtma grubunu (3) 

yerleştirin.

-  Vidaları "6" gevşetin,

 

Kavrama flanşının "5" konumunu vidalarını yanma kafası 

körük yuvasına girecek şekilde jeneratör üreticisinin önerdiği 

gibi ayarlayın

Flanşın  tasarımına  uygun  olarak,  sert  boruyu  kavrama 

flanşındaki yuvaya sokun ve vidayı sıkın. Bu boru dağıtım 

hattını kesecektir. 

-  Brülör 4'ü, kelepçeleri, rondelaları ve ekipman 7'deki cıvataları 

kullanarak kazana sabitleyin.

Not: Brülörün ucu ile kazan kapağının içindeki yansıtıcı üze

-

rindeki delik arasındaki boşluğu uygun malzemelerle 

tamamen kapatın.

GAZ GİRİŞ DÜZENEĞİNİN MONTAJI

Flanş tasarımından da görüleceği gibi valf grubunun montajı için 

8, 8a ve 9 numaralı farklı montaj seçenekleri mevcuttur. Brülörle 

birlikte aşağıya doğru eğimli bir gaz besleme düzeneği de gelir. 

Bu eğimin giriş tarafını değiştirmek için 9 numaralı konfigürasyon 

seçildiği takdirde, "ateşleme rampasının yukarı doğru kurulması" 

bölümünde açıklanan prosedürü uygulayın.

Mevcut kazana ve gaz borularının geliş konumuna göre en akılcı 

yeri seçin.

Summary of Contents for TBG 45 PN

Page 1: ...tice d instructions Manual de instrucciones ORIGINAL INSTRUCTIONS ARE IT INSTRUCCIONES ORIGINALES IT ISTRUCTIONS ORIGINALES IT OR J NAL KULLANIM KILAVUZU IT IT 0006081367_201011 Kullan m talimatlar k...

Page 2: ......

Page 3: ...ean Directives 90 396 EEC G A D 92 42 EEC B E D 89 336 EEC E M C Directive 73 23 EEC Low Voltage Directive 98 37 EEC Machinery Directive and have been designed and tested in accordance with the Europe...

Page 4: ...If the equipment is sold or transferred to another owner or if the owner moves and leaves the equipment make sure that the booklet always goes with the equipment so it can be consulted by the new owne...

Page 5: ...d out by qualified technicians and in compliance with current law and regulations since incorrect installation may cause damage to person animals or things for which damage the manufacturer shall not...

Page 6: ...240 V 50 60 Hz VOLTAGE 1N 230 V 10 50 Hz 3N 400 V 10 50 Hz PROTECTION RATING IP 44 FLAME DETECTOR IONIZATION PROBE NOISE dBA 73 75 WEIGHT kg 40 42 Natural Gas G 20 FLOW RATE MAX m n h 45 3 60 3 MIN m...

Page 7: ...ly for three phase power supply 16 Thermal relay only for three phase power supply 17 7 pole plug 18 4 pole plug 19 Led burner on 20 Led burner lock out 21 Un lock switch button 22 ON OFF switch MOD A...

Page 8: ...t be consulted POWER SUPPLY LINE The gas supply scheme is shown in the diagram below The gas train is certified in accordance with regulations EN 676 and is supplied separately from the burner A manua...

Page 9: ...a the space between the burner tube and the hole on the refractory ma terial inside the boiler s shutter Tube fixing screw Combustion chamber pressure detection stiff tube Combustion chamber pressure...

Page 10: ...ole plugs through the hole see figu re 2 In the case of a three phase burner connect the power supply cables 4 to the contactor fix the ground cable 5 and tighten its cable holder Reposition the cable...

Page 11: ...safety lock out ignition led 20 within 3 seconds from the opening of the main valve In the case of safety lock out the valves immediately close again To release the control box from its safety positio...

Page 12: ...n 4 blinks l l l l On Extraneous light when burner startup 5 blinks l l l l l On Time out LP LP is welded in working position 6 blinks l l l l l l On Free 7 blinks l l l l l l l On Too many losses of...

Page 13: ...of working Note Preventilation is carried out with air open and so the adjustment servo motor is switched on performs its complete opening run up to the set maximum Only when the adjustment servo mot...

Page 14: ...er To release the locked burner press the release button and reset the pressure switch to a value sufficient to detect the existing air pressure during the preventilation stage The pressure switch s c...

Page 15: ...shown in the specific wiring diagram After making the measurement reset the jumper that has been disconnected MANUAL MODE BURNER INSTRUCTIONS Combustion control can be carried out over the whole modul...

Page 16: ...hat is pressurized and or at a high thermal load It is clear from the above that the device that closes the air to the blast pipe must be set at a position such as to always obtain very high air press...

Page 17: ...e table COMBUSTION HEAD ADJUSTMENT SCHEME BURNER X Value indicated by index 4 TBG 45PN 3 31 0 3 2 TBG 60PN 6 34 0 3 2 CAMS REGULATION SERVOMOTOR SQN72 6A4A20 FOR TBG PN INSERTIONANDDISINSERTIONLEVER M...

Page 18: ...e mixer unit to be reassembled in the position adju sted previously after completion of maintenance work Slacken screw 5 which anchors the unit s forward movement rod to the mobile plate figure 2 3 Co...

Page 19: ...livery pipe is aligned with the slot 4a in the diametrically opposed position on the union Connect up the forward movement rod 2 and the gas delivery pipe 3 with the screw 1 shown in figure 1 3 Now re...

Page 20: ...ation current Check the efficiency of the earth at the terminal concerned of the apparatus and at the earth connection of the electric system The apparatus goes into lock out gas flows out but there i...

Page 21: ...SATEUR POUR UN USAGE DU BRULEUR EN TOUTE SECURITE jointe au manuel d instructions et qui constitue une partie int grante et essentielle du produit Lire attentivement les instructions avant de mettre e...

Page 22: ...Si l appareil doit tre vendu ou transf r un autre propri taire ou si celui ci doit d m nager et laisser ce dernier toujours v rifier que la notice accompagne l appareil afin qu il puisse tre consulte...

Page 23: ...ttre le bon fonctionnement du br leur Lors de la premi re mise en service de l appareil faire effectuer les v rifications suivantes par du personnel qualifi a le contr le de l tanch it de la partie in...

Page 24: ...A deux allures progressives modulation EMISI N NOx mg kWh 80 Classe II EN 676 MOTEUR kW 0 50 0 75 r p m 2730 2800 PUISSANCE ELECTRIQUE ABSORBEE kW 0 68 0 94 fusible de l nea 4A 400 V TRANSFORMATEUR D...

Page 25: ...eur bloqu 21 Bouton de d blocage 22 Interrupteur marche arr t MOD A A1 A2 B B1 B6 C D D E F I L L M N N1 Z Z1 Z2 min max min max TBG 45PN 550 270 280 435 325 160 920 140 300 137 133 215 200 245 M12 14...

Page 26: ...LIGNE D ALIMENTATION Le sch ma de principe de la ligne d alimentation gaz est indiqu sur la figure ci dessous La rampe gaz est homologu e selon la norme EN 676 et est fournie s par ment En amont de l...

Page 27: ...el adapt l espace entre le fourreau du br leur et l orifice situ sur le r fractaire l int rieur de la porte de la chaudi re MONTAGE DE LA RAMPE GAZ Plusieurs solutions de montage 8 8a 9 de la rampe va...

Page 28: ...l orifice les deux fiches 7 et 4 p les voir figure 2 Relier les c bles d alimentation 4 au t l rupteur fixer le c ble de terre 5 et serrer le serre c ble correspondant Repositionner la plaquette de se...

Page 29: ...rmet l augmentation du d bit de gaz jusqu la valeur maximale r gl e En cas d absence de flamme le bo tier de commande et de con tr le s arr te en position de blocage de s curit allumage voyant 19 dans...

Page 30: ...odes couleur pour l indicateur lumineux multicolore LED Etat Code couleur Couleur Temps d attente tw autres tats d attente Eteint Phase d allumage allumage contr l l l l l l Jaune clignotante Fonction...

Page 31: ...e le moteur triphas pour inverser le sens de rotation 10 Pour le r glage initial du br leur choisir le fonctionnement en modalit manuelle en utilisant le connecteur de modulation livr voir paragraphe...

Page 32: ...r glage jusqu en constater l intervention qui doit tre suivie de l arr t imm diat du br leur en situation de bloca ge D bloquer le br leur en appuyant sur le bouton appropri et reporter le r glage du...

Page 33: ...e sp cifique Une fois la mesure termin e r tablir le pontet pr c demment d branch MESURE DU COURANT DE IONISATION INSTRUCTION POUR LE FONCTIONNEMENT EN MODA LIT MANUELLE DU BR LEUR Il est possible d e...

Page 34: ...br leur fonctionne sur un foyer pressuris et ou haut rendement thermique D apr s ce que nous venons d exposer il est vident que le dispo sitif qui ferme l air sur la t te de combustion doit tre port...

Page 35: ...E TETE BRULEUR X Valeur indiqu e au rep re 4 TBG 4PN 3 31 0 3 2 TBG 60PN 6 34 0 3 2 REGULATION CAME SERVOMOTEUR SQN72 6A4A20 PER TBG PN LEVIER D INSETION ET D ARRET ACCOUPLEMENT MOTEUR ARBRE A CAMES R...

Page 36: ...les op rations d entretien termin es de r installer le groupe de m lange dans la m me position que celle du r glage pr c dent D visser la vis 5 qui fixe la tige d avancement du groupe la plaquette fig...

Page 37: ...soit en face de la fente 4a en position diam tralement oppos e sur le raccord Relier nouveau la tige d avancement 2 au tube de refoulement de gaz 3 avec la vis 1 de la figure 1 3 Enlever ensuite les...

Page 38: ...allumage 3 La pression du gaz est insuffisanteou exces sive 4 Passage trop troit de l REM DE 1 Invertir l alimentation c t 230V du tran sformateur d allumage etv rifier l aide d un microamp rem tre a...

Page 39: ...RA USAR CON SEGURIDAD EL QUEMADOR que va con el manual de instrucciones y que constituye una parte integrante y esencial del producto Lea atentamente las instrucciones antes de poner en funcionamento...

Page 40: ...o si usted se muda de casa y deja el aparato hay que asegurarse siempre de que el libro de instrucciones est siempre con el aparato para que pueda ser consultado por el nuevo propietario y o instalad...

Page 41: ...podr an comprometer el buen funcionamiento del quemador La primera vez que se pone en funcionamiento el aparato el personal cualificado profesionalmente tiene que controlar a la estanqueidad en el tra...

Page 42: ...I NOx mg kWh 80 Classe III EN 676 MOTOR kW 0 50 0 75 r p m 2730 2800 POTENCIA ELECTRICA ABSORBIDA kW 0 68 0 94 fusible de l nea 4A 400 V TRANSFORMADOR DE ENCENDIDO 26 kV 40 mA 230 240 V 50 60 Hz VOLTA...

Page 43: ...ed quemador encendido 20 Led quemador bloqueo 21 Bot n de desbloqueo 22 Interruptor MOD A A1 A2 B B1 B6 C D D E F I L L M N N1 Z Z1 Z2 min max min max TBG 45PN 550 270 280 435 325 160 920 140 300 137...

Page 44: ...uema de principio de la l nea de alimentaci n del gas est indicado en la figura de abajo La rampa de gas est homologada seg n la normativa EN 676 y se entrega separadamente del quemador Delante de la...

Page 45: ...al id neo el espacio que hay entre el soporte de las boquillas del quemador y el agujero del refractario dentro de la puerta de la caldera MONTAJE RAMPA DE GAS Como se indica en la figura la rampa de...

Page 46: ...po los v ase la figura por el agujero Si se utilizara un quemador trif sico conecte los cables de alimentaci n 4 al telerruptor fije el cable de tierra 5 y apriete el porta cables correspondiente Vol...

Page 47: ...activa otra vez seg n el programa descrito en el apartado anterior DESCRIPCI N DEL FUNCIONAMIENTO Al cierre del interruptor general y del interruptor I O 22 del cuadro el ctrico si los contactos de lo...

Page 48: ...en posici n operativa 6 parpadeos l l l l l l Encendido Encendido Non utilizado 7 parpadeos l l l l l l l Encendido Encendido Demasiadas p rdidas de llama durante el funcionamiento limitaci n de repe...

Page 49: ...if sico para invertir el sentido de rotaci n 10 Para el ajuste inicial active el quemador en modo manual utilizando el conector de modulaci n correspondiente que se incluye con las herramientas v ase...

Page 50: ...rado mientras trabaja presi n de aire insuficiente la caja de control realiza su ciclo pero no se activa el transformador de encendido y no se abren las v lvulas del gas por consiguiente el quemador s...

Page 51: ...pec fico Cuando se termina de medir volver a poner el puente que se hab a desconectado antes Se puede efectuar el control de la combusti n en todo el rango de modulaci n mediante el mando manual de la...

Page 52: ...carga t rmica Atendiendo a lo que se ha descrito con anterioridad es evidente que el dispositivo que cierra el aire en la cabeza de combusti n tiene que ponerse en una posici n tal que permita obtener...

Page 53: ...UEMA DE REGULACI N DE LA CABEZA QUEMADOR X Valor indicado por la referencia 4 TBG 45PN 3 31 0 3 2 TBG 60PN 6 34 0 3 2 REGLAJE LEVAS SERVOMOTOR SQN72 6A4A20 PER TBG PN PALANCA DE INSERCION Y EXCLUSION...

Page 54: ...de mantenimiento volver a colocar el grupo de mezcla en la misma posici n en la que se hab a regulado con anterioridad Desatornille el tornillo 5 que fija el brazo de avance del grupo a la placa m vil...

Page 55: ...posici n diametral mente opuesta en el mismo codo Vuelva a conectar el brazo de avance 2 y el conducto de impulsi n de gas 3 con el tornillo 1 como aparece en la figura 1 3 A continuaci n extraiga las...

Page 56: ...eranecesario cambiarlos 8 Caja de control averiada 8 Cambiarla 9 Falta ionizaci n 9 Si la masa de la caja de controlno es eficaz no se forma lacorriente de ionizaci n Con trolarla eficacia de la masa...

Page 57: ...rik beslemesi kesilmelidir Talimatlara titizlikle uyulmay p al malar d zg n y r t lmedi i tehlikeli kazalar n olu mas m mk nd r Uygunluk Beyan Biz burada CE i aretli Sparkgas BTG BGN TBG Minicomist Co...

Page 58: ...g nderilirse veya sahibi cihaz b rak r veya ta r ise kullanma k lavuzlar n n da daima cihaz n yan nda olmas n sa lay n z B ylece yeni sahibi ve veya monte eden ki i k lavuzdan yararlanabilir Opsiyonel...

Page 59: ...olarakveyetkiliteknisyenlertaraf ndan br l r n kurulumu ger ekle tirilmelidir Yanl kurulum insana hayvana ve e yaya zarar verebilir ki bu a amada retici bu zarardan sorumlu de ildir Br l rkurulumundan...

Page 60: ...N 4 M 12 ALTI K EL SOMUNLAR N 4 M 12 N 4 M 12 RONDELE PULLAR N 4 12 N 4 12 TBG 45PN TBG 60PN ISIL KAPAS TE MAKS kW 450 600 M N kW 100 120 ALI MA EKL ki a amal progresif mod lasyonlu NOx EM SYONU mg k...

Page 61: ...D A A1 A2 B B1 B6 C D D E F I L L M N N1 Z Z1 Z2 min MAKS min MAKS TBG 45PN 550 270 280 435 325 160 920 140 300 137 133 215 200 245 M12 145 182 12 42 5 73 6 TBG 60PN 550 270 280 455 325 160 920 140 30...

Page 62: ...lde imalat lara dan lmal d r BESLEME HATTI Besleme hatt n emas a a dad r Gaz rampas EN 676 standard na uygundur ve br l rden ayr gelir Gaz valf y n nde man el olarak kapat labilen bir valf ve emada be...

Page 63: ...iday s k n Bu boru da t m hatt n kesecektir Br l r 4 kelep eleri rondelalar ve ekipman 7 deki c vatalar kullanarak kazana sabitleyin Not Br l r n ucu ile kazan kapa n n i indeki yans t c ze rindeki de...

Page 64: ...eki 7 ve 4 giri lerinin deliklerinden ge irin a amal br l rlerde kablolar uzak anahtara ba layarak toprak kablolar n 5 sabitleyin ve ilgili kablo kelep esini s k n Kablo plakas n ekil 32 de g sterilen...

Page 65: ...ik kilitlenmesi durumunda vanalar derhal yeniden kapan r Cihaz acil durum kilitlenme durumundan karmak i in kumanda panelindeki d meye 21 bas n MOD LASYONUN ALI MASI Br l r minimum kapasitede al rken...

Page 66: ...l l l l A k Kullan lm yor 7 kez yan p s nme l l l l l l l A k al ma s ras nda ok fazla alev kayb var Yanma valf bozuk veya kirli Alev sens r bozuk veya kirli Br l r n ayar yanl 8 kez yan p s nme l l...

Page 67: ...ar n durumunun de i ti inden emin olun bas n s z kapal konumdan hava bas n l kapal konuma ge melidir Hava presostat yeterli bas n alg lamad de i imi yapmad takdirde ate leme transformat r al maz ate l...

Page 68: ...al d r fan kapal ve br l r n i inde hava bas nc yok Bunun i in kumanda kutusunun a k olmamas ve br l r n kapal olmas gerekir 18 Tak lm sa gaz bas nc minimum ve maksimum kontrol presostatlar gaz bas nc...

Page 69: ...k i in azaltmak i inse d mesine bas n Kontrol bitirdikten sonra 4 u lu fi i A yerine takarak mod lasyonu otomatik olarak s f rlay n YON ZASYON AKIMININ L LMES yonizasyon ak m n l mek i in br l r a kke...

Page 70: ...eki hava kapatma d zene inin her zaman diskin arkas nda y ksek bir hava bas nc de erine ayarlanmas gerekir Kafadaki hava ak n n br l r fan n n emme ak n d zenleyen kapa n hassas bir ekilde a lmas n sa...

Page 71: ...disk mesafesi X mesafesini a a da belirtilenlere g re ayarlay n a Vida 1 i gev etin b Endeks 4 de belirtilen yanma kafas 3 n konumunu ayarlamak i in vida 2 yi ayarlay n c X mesafesinin tabloda belirt...

Page 72: ...il 1 2 3numaral hareketliplakan n4numaral vidaylasabitlendi inden emin olun Bak m i lemi bittikten sonra kar t rma grubunu eski konumuna sabitleyin Grubun milini hareketli plakaya sa bitleyen 5 numara...

Page 73: ...iyorsan z br l r kazana ba lamadan nce a a daki prosed r uygulay n 1 Bak m b l m ndeki talimatlar uygulayarak kar t rma gru bunu kar n ve grubun ilerletme milini 2 dirsek ba lant s zerindeki delikten...

Page 74: ...lamas do ru de il do ruysa iyonizasyon ak m n kontrol edin Ekipman n klipsinin kar s nda ve elektrik sisteminin toprak ba lant s nda topraklamay kontrol edin Cihaz kilitleniyor gaz k yor ama alev yok...

Page 75: ...rnational Tel 39 051 684 37 11 Fax 39 051 683 06 86 http www baltur it http www baltur com E MAIL info baltur it BPM BGN BT BTG BTL TBML Comist GI GI Mist Minicomist PYR RiNOx Spark Sparkgas TBG TBL T...

Page 76: ...2 18 0006081367_201011 BALTUR a b c a b c d e f g...

Page 77: ...3 18 0006081367_201011 2 RC a b c d e a b a b c d...

Page 78: ...N 450 600 100 120 80 III EN 676 0 50 0 75 2730 2800 0 68 0 94 4 A 400 26 40 A 230 240 50 60 1N 230 10 50 3N 400 10 50 IP 44 73 75 40 42 G 20 45 3 60 3 10 1 12 1 360 TBG 45 PN TBG 60 PN 2 2 1 1 N 4 M 1...

Page 79: ...18 4 19 20 21 22 N1 A A1 A2 B B1 B6 C D D E F I L L M N N1 Z Z1 Z2 min max min max TBG 45PN 550 270 280 435 325 160 920 140 300 137 133 215 200 245 M12 145 182 12 42 5 73 6 TBG 60PN 550 270 280 455 3...

Page 80: ...00 kW TBG 45P 10 200 300 400 500 600 700 4 6 8 10 3 3 m h Metano m h G P L n n 20 30 40 50 60 70 2 4 6 8 10 12 14 16 18 20 22 24 26 28 TBG 45ME TBG 60P TBG 60PN TBG 45PN TBG 60ME TBG 45P V TBG 60P V N...

Page 81: ...7 18 0006081367_201011 3 2 6 5 4 1 7...

Page 82: ...8 18 0006081367_201011 4 4 1 1 2 3 7 4 2 4 5 3 6 7 4 4 7 4 9 5 10 8 5 9 IP 44 CEI EN 60529 4 1 3 2 1...

Page 83: ...9 18 0006081367_201011 1 2 LME 22 331A2 3 30 2 2 11 12 12 LME 22 233A2 3 30 2 2 11 30 30 I O 22 19 0002933651 0002933651 3 20 21...

Page 84: ...1 AL 10 2 l l TSA 3 l l l LP t10 LP 4 l l l l 5 l l l l l LP LP 6 l l l l l l 7 l l l l l l l 8 l l l l l l l l 9 l l l l l l l l l 10 l l l l l l l l l l LME 22 l n tw l l l l l n n n n n n n n n n l...

Page 85: ...11 18 0006081367_201011 1 2 3 4 5 6 7 0002933651 8 9 I O 22 0002935620 O 10 I O 22 21 0002935620 11 7 8 C02 8 O2 6 10 02 3...

Page 86: ...12 18 0006081367_201011 12 3 8550 13 0002933651 14 CO2 8 O2 6 10 O2 3 15 16 17 18 19 30 31 30 31...

Page 87: ...13 18 0006081367_201011 4 RFW 40 4 20 30 31...

Page 88: ...14 18 0006081367_201011 A B C TBG 45 PN 4 5 4 TBG 60 PN 4 10 1 2 3 4 5 0002935680...

Page 89: ...15 18 0006081367_201011 X X a 1 2 3 4 X 4 TBG 45 PN 3 31 0 3 2 TBG 60 PN 6 34 0 3 2 SQN 72 6A4A20 I 90 II 0 III IV 10 IV III 20 I II III IV 00029333651...

Page 90: ...16 18 0006081367_201011 1 2 1 1 2 1 2 3 4 5 2 3 6 7 8 8 3 4 10 9 4 0002935680 4 3...

Page 91: ...1 2 17 18 0006081367_201011 1 1 2 3 4 1 2 180 4a 2 3 1 1 3 4 5 2 6 7 4 6 7 4 5 9 1 2 3 0 9 0002935800 TIF...

Page 92: ...18 18 0006081367_201011 1 230 2 2 3 3 4 4 5 5 6 6 7 7 8 8 9 9 1 1 230 2 2 3 3 4 4 5 5 6 6 1 1 2 2 3 3 4 4...

Page 93: ...93 98 0006081367_201011 minimum iyonizasyon ak m 3 A istendi inde Yaln zca LGB21 i in 3 A...

Page 94: ...94 98 0006081367_201011 minimum iyonizasyon ak m 3 A istendi inde Yaln zca LGB21 i in 3 A...

Page 95: ...SURE SWITCH PRESSOSTAT MIN PRESOSTATO DE MIN M N MUM GAZ PRESO STATI S1 ON OFF SWITCH INTERRUPTEUR MARCHE ARRET INTERRUPTOR ENCENDIDO APAGADO A MA KAPAMAANAHTA RI S2 RE SET PUSH BUTTON BOUTON DE DEBLO...

Page 96: ...081367_201011 SIGLA RU GR CN A1 A3 B1 F1 FU1 4 HO H1 H18 2 2 2 H2 K1 K7 KE MV P M P1 PA Pm S1 S2 SG TA TC TS X1 X1B S X2B S 2 2 2 X3 Pm Pm PM X4 YP YP YP X9 Y1 Y2 1 2 Y10 YP YS DIN IEC RU GR CN GNYE B...

Page 97: ......

Page 98: ...maison se reserve la possibilit de modifier des donn es tecniques et de tous autres informationes dans celui a indiqu es Bu bro rde bildirilen teknik veriler sadece bilgi ama l d r Baltur nceden uyar...

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