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Basic Programming

Programming The Belt Load Manager

The ARS-5 provides the ability to manage regulator field potential, making it possible to govern the horsepower loads 
placed on the drive belt(s) by the alternator. The Belt Load Manager can also be used to protect the alternator from extraor-
dinary load created by a battery load that’s too large for the alternator’s capacity. The Belt Load Manager is accessed in 
the basic programming mode, directly after the battery type programming mode. The Belt Load Manager can be accessed 
at the same time the battery program is set, or by itself. To program the Belt Load Manager
When activating the programming mode, keep in mind that the regulator will scroll through the basic programming mode 
three times before saving and returning to the operational mode. To adjust the regulator for your battery type:

Turn on the regulator. This may be accomplished by turning the ignition switch at the panel to the ON position. If the 

1. 

regulator’s BROWN ignition wire is connected to an oil pressure switch, it may be necessary to start the engine to 
activate the regulator.
If the battery type program has been adjusted, TOUCH / HOLD when entry into the Belt Load Manager is indicated by 

2. 

the bEL display on the regulator’s LED.
If you don’t wish to adjust the battery programming, TOUCH / HOLD the RED dot when the regulator is activated. 

3. 

RELEASE when the Pro display is indicated. The regulator will indicate bA, for battery type, and will cycle to bEL.
TOUCH / HOLD. The regulator display will indicate b-0 (indicating that the Belt Load Manager is off). Continue to 

4. 

HOLD. The regulator display continue to scroll through nine settings. Each setting decreases the field potential by 
approximately five percent.
RELEASE when the display indicates your desired level of field reduction. The display will cycle to bEL. You can re-

5. 

activate to change your selection, or wait until the regulator cycles to the next programming mode.
The display will cycle to dSP, indicating the selection mode where the user can toggle between a short or long dis-

6. 

play.

INDICATES ENTRY INTO BELT 
LOAD MANAGER MODE

INDICATES BLM SETTING #1. 
FIELD REDUCTION 5%.

INDICATES BLM SETTING #2. 
FIELD REDUCTION 10%.

INDICATES BLM SETTING #3. 
FIELD REDUCTION 15%.

INDICATES BLM SETTING #4. 
FIELD REDUCTION 20%.

INDICATES BLM SETTING #5. 
FIELD REDUCTION 25%.

INDICATES BLM SETTING #6. 
FIELD REDUCTION 30%.

INDICATES BLM SETTING #7. 
FIELD REDUCTION 35%.

INDICATES BLM SETTING #8. 
FIELD REDUCTION 40%.

INDICATES BLM SETTING #9. 
FIELD REDUCTION 45%.

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Summary of Contents for ARS-5

Page 1: ...Balmar ARS 5 provides precise voltage control for Bal mar high output 12 volt alternators and other externally reg ulated P type positive field alternators the ARS 5 features user selectable programs...

Page 2: ...nd readability of the display The regulator wiring harness is 54 inches long providing a three to four foot radius for mounting Ample airflow is essential for the regulator s proper operation Ensure t...

Page 3: ...CONNECTED TO THE APPRO PRIATE REGULATOR TERMINAL BAT TEMP 6 For use with optional Battery Tem perature Sensor MC TS B STATOR IN 7 Connect to WHITE wire included in regu lator wiring harness TACHOMETE...

Page 4: ...t provides regulated current to control alternator output The wire is included in the wiring harness Ford style plug and is pre connected at the regulator At the other end of the wire you ll find eith...

Page 5: ...dible indicator when the regulator monitors the following conditions Low system voltage high system voltage high alternator temperature high battery temperature temperature conditions are only indicat...

Page 6: ...section for adjustment instructions Soft Ramp Gently increases voltage to bulk preset levels based on battery program selected 2 Bulk Charge The most aggressive of the charging stages Voltage is held...

Page 7: ...oard temperature Followed by degrees celsius Indicates in millivolts per degree C per cell voltage compensation for battery temperature Indicates overall regulator hours Followed by hours by tenths an...

Page 8: ...logies Universal Default UFP Deep Cycle Flooded FdC gel gEL AGM AgL and Optima spiral wound batteries OPS Programming can be done whenever the regulator is active System voltage must be greater than 1...

Page 9: ...ntry into the Belt Load Manager is indicated by 2 the bEL display on the regulator s LED If you don t wish to adjust the battery programming TOUCH HOLD the RED dot when the regulator is activated 3 RE...

Page 10: ...egulator provides a ground signal on the dash lamp terminal when the following conditions occur low battery volt age 12 7V high battery voltage 15 5V high battery temperature 52 C or high alternator t...

Page 11: ...ming mode The Advanced Programming Modes are as follows Start Delay Controls time from regulator activation to start of charging Factory preset at one second Adjustable to a maximum of 999 seconds To...

Page 12: ...sed to determine field output required to maintain calculated charging mode Factory set at 65 field output Raising FbA shortens calculated bulk charge time Lowering FbA increases calculated bulk charg...

Page 13: ...ure Sensor cable is being used replace the female termi 1 nal connectors on the cable with Multi Stack Connectors Ancor Part 230612 Install a standard ON OFF switch in a location that s easily reached...

Page 14: ...ests provide an opportunity to isolate the alternator regulator and wir ing harness in order to determine the problem source In order to perform these tests you will need an independent DC meter prefe...

Page 15: ...at the rear bearing initiate the following test With the key off and the engine off remove the large harness plug from the regulator Insert the end of a short length of electrical wire to the RED conn...

Page 16: ...ed in shipment in route to BALMAR for repair BALMAR assumes no responsibility for consequential damage or loss or expense arising from these products or any labor required for service or repair BALMAR...

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