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Install Alternator Temperature Sensor (#9 Positive, #10 negative)

The optional Alternator Temperature Sensor (MC-TS-A) allows your ARS-
5 voltage regulator to monitor your alternator for temperatures in excess 
of  safe  operating  levels.  The  MC-TS-A  sensor  includes  a  54”  cable,  a 
sensing attachment lug and positive and negative regulator plug-in con-
nectors. To install the MC-TS-A:

Connect the sensor lug to the terminal provided (6-Series) or one of 

1. 

the four bolts that hold the alternator’s front and rear cases together. 
Extend sensor cable to the regulator. The cable can be included with-
in the regulator’s wiring harness, or can be run alongside the harness 
and attached with cable ties.
Connect the positive and negative female connectors to the Alternator 

2. 

Temp. Sense terminals on the regulator (#9 is positive. #10 is nega-
tive). It is essential that the terminals match the polarity of the regu-
lator connection pins (red wire to positive terminal and black wire to 
negative terminal).

- 5 -

CAUTION: Reversing the polarity of the terminal connections on any of the alternator or battery 
temperature sensors can result in invalid sensing and potential damage to alternators, regulator 
and/or batteries.

Install Dash Lamp (#11)

The  Dash Lamp (#11) terminal provides the ability to activate a visual or 
audible  indicator  when  the  regulator  monitors  the  following  conditions: 
Low  system  voltage,  high  system  voltage,  high  alternator  temperature, 
high battery temperature (temperature conditions are only indicated when 
appropriate temperature sensors are connected) and no voltage on sta-
tor, indicating that the alternator has failed. When a described condition 
is detected, the regulator sends the Dash Lamp terminal from neutral to 
ground. To utilize the Dash Lamp function:

Connect  a  small  LED  or  incandescent  lamp,  or  an  audible  (piezo) 

1. 

alert (maximum current flow is 500 mA) to a positive voltage source.

Connect the negative terminal on the lamp or audible alert to the Dash 

2. 

Lamp terminal on the regulator.

When connected, the lamp should flash at regulator start-up to indi-

3. 

cate active status.

Magnetic Reed Switch

Looking  much  like  a  small  thermometer  atop 
the regulator’s circuit board, the magnetic reed 
switch provides a durable, sealed interface that 
enables  the  user  to  set  basic  and  advanced 
regulator  programming  features.  Included  with 
the regulator is a small screwdriver that doubles 
as  the  regulator’s  programming  tool.  A  small 
magnet embedded in the tip of the screwdriver’s 
handle allows the user to activate the magnetic reed switch. By holding the magnet to the RED dot located at the end of 
the reed switch, the user can scroll through the regulator’s various program modes and individual program selections. 

R

R

360-435

-6100   

 360-43

5-3210

On the

 web: w

ww.ba

lmar.ne

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NOTES:

Magnet

Summary of Contents for ARS-5

Page 1: ...Balmar ARS 5 provides precise voltage control for Bal mar high output 12 volt alternators and other externally reg ulated P type positive field alternators the ARS 5 features user selectable programs...

Page 2: ...nd readability of the display The regulator wiring harness is 54 inches long providing a three to four foot radius for mounting Ample airflow is essential for the regulator s proper operation Ensure t...

Page 3: ...CONNECTED TO THE APPRO PRIATE REGULATOR TERMINAL BAT TEMP 6 For use with optional Battery Tem perature Sensor MC TS B STATOR IN 7 Connect to WHITE wire included in regu lator wiring harness TACHOMETE...

Page 4: ...t provides regulated current to control alternator output The wire is included in the wiring harness Ford style plug and is pre connected at the regulator At the other end of the wire you ll find eith...

Page 5: ...dible indicator when the regulator monitors the following conditions Low system voltage high system voltage high alternator temperature high battery temperature temperature conditions are only indicat...

Page 6: ...section for adjustment instructions Soft Ramp Gently increases voltage to bulk preset levels based on battery program selected 2 Bulk Charge The most aggressive of the charging stages Voltage is held...

Page 7: ...oard temperature Followed by degrees celsius Indicates in millivolts per degree C per cell voltage compensation for battery temperature Indicates overall regulator hours Followed by hours by tenths an...

Page 8: ...logies Universal Default UFP Deep Cycle Flooded FdC gel gEL AGM AgL and Optima spiral wound batteries OPS Programming can be done whenever the regulator is active System voltage must be greater than 1...

Page 9: ...ntry into the Belt Load Manager is indicated by 2 the bEL display on the regulator s LED If you don t wish to adjust the battery programming TOUCH HOLD the RED dot when the regulator is activated 3 RE...

Page 10: ...egulator provides a ground signal on the dash lamp terminal when the following conditions occur low battery volt age 12 7V high battery voltage 15 5V high battery temperature 52 C or high alternator t...

Page 11: ...ming mode The Advanced Programming Modes are as follows Start Delay Controls time from regulator activation to start of charging Factory preset at one second Adjustable to a maximum of 999 seconds To...

Page 12: ...sed to determine field output required to maintain calculated charging mode Factory set at 65 field output Raising FbA shortens calculated bulk charge time Lowering FbA increases calculated bulk charg...

Page 13: ...ure Sensor cable is being used replace the female termi 1 nal connectors on the cable with Multi Stack Connectors Ancor Part 230612 Install a standard ON OFF switch in a location that s easily reached...

Page 14: ...ests provide an opportunity to isolate the alternator regulator and wir ing harness in order to determine the problem source In order to perform these tests you will need an independent DC meter prefe...

Page 15: ...at the rear bearing initiate the following test With the key off and the engine off remove the large harness plug from the regulator Insert the end of a short length of electrical wire to the RED conn...

Page 16: ...ed in shipment in route to BALMAR for repair BALMAR assumes no responsibility for consequential damage or loss or expense arising from these products or any labor required for service or repair BALMAR...

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