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25 

 

 

8.2.2   Drive Set for Manual Start and Reset *:

. In Manual Start Mode, the drive must 

be manually restarted after a fault has cleared, using the optional Forward-Stop-
Reverse Switch. If a Short Circuit or I

2

t Fault occurs, the drive must be restarted 

by setting either the On/Off AC Line Switch to the “OFF” position for a minimum of 
5 seconds or setting the Forward-Stop-Reverse Switch to the “STOP” position. 

 

 * 

Note: The optional Forward-Stop-Reverse Switch must be installed in order to 

use the drive for Manual Start operation. 

 

9     PILOT LIGHT AND DIAGNOSTIC LED’s 

 

  WARNING!  DO NOT DEPEND ON THE PILOT LIGHT OR THE PC BOARD 

MOUNTED LED’s FOR A GUARANTEED POWER OFF INDICATION.  BE SURE ALL AC 
POWER IS "OFF" BEFORE SERVICING THE DRIVE TO AVOID ELECTRICAL SHOCK 
HAZARD. 

 

9.1 PILOT 

LIGHT:

 The Pilot Light will illuminate orange when the AC line is applied to the 

drive and the On/Off AC Line Switch is set to the “ON” position. 

 

9.2  POWER ON LED (ON):

 Located on the PC board, the “ON” LED will illuminate green 

when the AC line is applied to the drive and the On/Off AC Line Switch is set to the “ON” 
position. 

 

9.3 STATUS 

LED 

(ST):

 Located on the PC board, the “ST” LED is a green LED, which 

provides indication of a fault or abnormal condition.  The information provided can be 
used to diagnose an installation problem such as incorrect input voltage and drive output 
miswiring.  It also provides a signal, which informs the user that all drive and 
microcontroller operating parameters are normal. Table 11, summarizes the “ST” LED 
functions. 

 

9.4  OVERLOAD LED (OL):

 The “OL” LED is a red LED, which provides indication of an 

overload condition. Table 11, summarizes the “OL” LED functions. 

TABLE 11 - DRIVE OPERATING CONDITIONS AND LED INDICATIONS 

LED and Flash Rate

1

 Information

 

Drive Operating Condition 

ST (Green)

 

OL (Red)

 

Normal operation 

Slow Flash 

Off 

Overload                           
(120% - 160%  Full  Load) 

Off On

2

 

I

2

t (Drive Timed Out) 

Off 

Quick Flash 

Short Circuit 

Off 

Slow Flash 

Undervoltage Quick 

Flash

3

 On 

Overvoltage Slow 

Flash

3

 On 

Stop On 

On 

Notes: 1. Slow Flash = 1 second on and 1 second off.  Quick Flash = 0.25 second on and 0.25 
second off.  2. When the Overload is removed, before the I

2

t times out and trips the drive, the “ST” 

LED will flash green and the “OL” LED will turn off.  3.  In Manual Restart Mode, when the 
Undervoltage or Overvoltage condition is cleared, the “ST” and “OL” LED’s will flash red / (red and 
green) / green. 

 

Summary of Contents for SERIES 5

Page 1: ...SERIES 5 MICRO INVERTER NEMA 1 IP 40 Installation and Operation Manual For Catalog Number ID5601 EO MN785 ADJUSTABLE SPEED DRIVE...

Page 2: ...Guide 27 13 Fault Recovery and Setting Drive 28 Figures Page 1 Quick Start Connection Diagram 11 2 Cover Layout 12 3 Drive Layout 13 4 Mechanical Specifications 14 5 AC Line Input Motor and Ground Co...

Page 3: ...ion Adjustable Flux Vector Compensation with Static Auto Tune and Boost provides high torque and excellent load regulation over a wide speed range Power Start delivers over 200 motor torque to ensure...

Page 4: ...f equipment or to signal a warning if the drive is put into a Stop Mode or a fault has occurred Barrier Terminal Blocks Facilitate wiring of AC line motor ground earth and Run Fault Relay Output Conta...

Page 5: ...r the motor use Automatic or Manual Start and Reset J3 Refer to Section 6 3 page 19 Factory set for Auto Can be set for Automatic start or Manual start Optional FSR Switch required Motor Frequency 50...

Page 6: ...ts AC 50 60 HZ Phase Maximum Current Amps AC Fuse or Circuit Breaker Rating Amps Voltage Range Volts AC Phase Maximum Continuous Load Current RMS Amps Phase Maximum Horsepower HP kW lbs kg 115 1 16 0...

Page 7: ...ltiplier 1X 2X Jumper J4 3 1 2 1 Minimum Operating Frequency at Motor Hz 0 3 Speed Range Ratio 60 1 Speed Regulation 30 1 Speed Range 0 Full Load Base Speed 4 2 5 Overload Protector Trip Time for Stal...

Page 8: ...CAUSE SERIOUS OR FATAL INJURY BE SURE THAT ALL POWER IS DISCONNECTED FROM DRIVE BEFORE THE COVER IS OPENED OPENING OF THE COVER IS REQUIRED TO MAKE INSTALLATION CONNECTIONS ELECTRICAL SHOCK CAN CAUSE...

Page 9: ...THAT THE COVER BE PROPERLY INSTALLED AFTER ALL SETUP CONNECTIONS AND ADJUSTMENTS ARE COMPLETE THIS REDUCES ELECTRICAL SHOCK HAZARD FAILURE TO OBSERVE THIS WARNING COULD RESULT IN ELECTRICAL SHOCK OR...

Page 10: ...the factory for high voltage I leakage resistance as part of Underwriter Laboratory requirements CAUTION Suitable for use on a circuit capable of delivering not more than 5 000 RMS symmetrical short...

Page 11: ...L SHOCK OR ELECTROCUTION Note It is recommended that both Feed Through Bushings See Figure 4 on page 13 be used to connect the drive If signal wiring for the Run Fault Relay Output Contacts or for a r...

Page 12: ...z MOTOR OPERATION The drive is factory set for 60 Hz motor operation Jumper J5 set to the 60Hz position See Section 6 4 on page 20 2 8 PILOT LIGHT After applying power to the drive and setting the On...

Page 13: ...13 FIGURE 3 DRIVE LAYOUT...

Page 14: ...inch lbs 6 kg cm Back View is shown dimensioned without the cover installed Knockouts for Standard 3 4 inch Fittings 109 4 30 126 4 95 7 6 0 30 5 08 0 2 0 39 9 91 4X 4X 27 9 1 10 5 10 130 7 00 178 9...

Page 15: ...CONNECTIONS TO THE DRIVE TO AVOID ELECTRIC SHOCK BE SURE TO PROPERLY GROUND THE DRIVE Application Note To insure proper operation position and separate the AC line and motor connections signal connec...

Page 16: ...plication Do not fuse motor leads For the recommended fuse size see Table 7 on page 6 4 2 GROUND CONNECTION Connect the ground earth wires from the AC line and motor to Terminal Block TB1 Terminal GND...

Page 17: ...ICATION INFORMATION WARNING Do not use this drive in an explosion proof application 5 1 MOTOR WITH EXTERNAL FAN COOLING Most totally enclosed fan cooled TEFC and open ventilated 3 phase AC induction m...

Page 18: ...mits the drive current to a factory preset level of 160 of the rated drive current The CL Trimpot is used to recalibrate the drive current from 60 thru 200 The Power Start circuit provides an overshoo...

Page 19: ...SELECTION 208 230 Volt AC Line Input J1 not Installed Factory Setting 115 Volt AC Line Input J1 Installed 2 115VAC J1 A B J1 A J1 B 115VAC J1 A A B J1 B J1 Notes 1 The drive is factory set for 208 23...

Page 20: ...D J5 Both jumpers must be set for the appropriate motor nameplate frequency rating 6 4 1 Setting the Drive for 60 Hz or 50 Hz Motor Operation The drive is factory set to operate 60 Hz motors Jumper J5...

Page 21: ...Relay Operation Factory Setting J6 Installed in RUN Position Fault Output Relay Operation J6 Installed in FLT Position 7 TRIMPOT ADJUSTMENTS The drive contains trimpots that are factory set for most a...

Page 22: ...limit circuit to activate which will extend the acceleration time 7 4 DECELERATION DECEL Sets the amount of time for the motor to decelerate from full speed to zero speed The DECEL Trimpot is factory...

Page 23: ...r preventing motor burnout and eliminating nuisance trips The CL Trimpot is factory set to 160 of the drive rated current To increase the current limit rotate the CL Trimpot clockwise To decrease the...

Page 24: ...LED s will indicate the drive status as described in Section 9 3 and 9 4 on page 25 8 2 RESTARTING THE DRIVE AFTER A FAULT HAS BEEN CLEARED The drive monitors four faults Undervoltage Overvoltage Shor...

Page 25: ...N position 9 3 STATUS LED ST Located on the PC board the ST LED is a green LED which provides indication of a fault or abnormal condition The information provided can be used to diagnose an installati...

Page 26: ...IDED MUST BE USED AND SAFETY GLASSES MUST BE WORN FIRE AND OR ELECTROCUTION CAN RESULT IF CAUTION IS NOT EXERCISED 10 1 TROUBLESHOOTING GUIDE Table 12 on page 25 provides information on symptoms possi...

Page 27: ...o the FORWARD or REVERSE position The motor may be overloaded Check the motor current with an AC RMS responding ammeter Reduce load The CL setting may need to be increased See Section 7 6 on page 23 V...

Page 28: ...ive can be reset 10 3 STARTING THE DRIVE AFTER AN I 2 t FAULT HAS BEEN CLEARED The drive can be restarted after an I 2 t Fault has cleared by any of the following methods Note If an I 2 t Fault occurs...

Page 29: ...29 Notes...

Page 30: ...30 Notes...

Page 31: ...EXAS HOUSTON 4647 PINE TIMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN...

Page 32: ...jury to any person caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of incidental or consequential damages so the above exclusion may not apply In any ev...

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