Baker Hughes Panametrics dew.IQ User Manual Download Page 41

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2.6.5.3 Connecting the AC power terminals (cont.)

2. Strip the three power cable conductors by about 3/8” (10 mm).
3. Using a small screwdriver to assist in opening each spring finger terminal, insert each wire into the appropriate

connector pin (see Table 5 below).

Wire Color

Pin

Function

Black

Line

White

1 2/N

Line 2 (230 VAC) or Neutral

Green

Ground

Table 5: Pin Assignments for AC Power Connector

4. Reinsert the power connector into the rear panel of the

dew.IQ

Summary of Contents for Panametrics dew.IQ

Page 1: ...dew IQ Moisture analyzer User s manual 910 295 Rev C...

Page 2: ...ii...

Page 3: ...dew iQ Moisture analyzer User s manual 910 295 Rev C October 2017 i...

Page 4: ...no content intended for this page ii...

Page 5: ...5 Connecting the input power 30 Chapter 3 Initial setup and operation 3 1 Using the dew IQ 35 3 1 1 Starting up 36 3 1 2 Accessing the menus 36 3 1 3 Entering numeric values 37 3 2 Setting up the disp...

Page 6: ...a new log 61 4 7 2 Pausing or closing a log 62 4 7 3 Resuming a log 63 4 7 4 Viewing the log directory 63 4 7 5 Deleting log files 64 4 8 Ejecting the MicroSD card 65 4 9 Viewing data log files 66 Cha...

Page 7: ...ing the date 84 5 9 5 Setting the year 84 5 10 Selecting the probe type 85 5 11 Setting the constant DP C offset 86 Chapter 6 Service and maintenance 6 1 Introduction 87 6 2 The service menu 87 6 3 Tr...

Page 8: ...range provided with Panametrics probes see Chapter 7 Specifications for more information It comes equipped with two high low alarm relays one fault alarm relay and a single analog output It also has o...

Page 9: ...Series probe see Figure 2 below or an IQ probe see Figure 3 below to measure dew point temperature in c or 0 F The sensor assembly is secured to the probe mount and is protected with a sintered stain...

Page 10: ...ting the electronics see page 8 Mounting the sample system see page 15 Installing the probe page 16 Wiring the system see page 18 WARNING To ensure safe operation the dew IQ must be installed and oper...

Page 11: ...ltage signal as determined by the position of switch S1 on the main PC board Complete the following steps to check or reset switch S1 see Figure 8 on page 7 WARNING Never connect line voltage or any o...

Page 12: ...rder output cont 2 Remove the screw at the top of the back panel see Figure 4 below Figure 4 Back Panel AC cord version shown 3 Lift the back edge of the top cover see Figure 5 below Figure 5 Lifting...

Page 13: ...log recorder output cont 4 Slide the cover toward the back of the dew IQ see Figure 6 below Figure 6 Sliding the Cover to the Rear 5 Lift the cover away from the enclosure see Figure 7 below Figure 7...

Page 14: ...r to setting the switch 7 Set switch S1 to the desired position V for voltage or I for current Figure 8 Switch S1 on the Main PC Board 8 After setting the switch reinstall the cover and secure it with...

Page 15: ...d to the appropriate section for mounting your dew IQ electronics 2 3 1 Panel mount The panel mount unit can be installed in a panel up to 0 25 in 6 mm thick See Figure 43 on page 100 for the required...

Page 16: ...he figures and complete the following steps 1 Remove the side panel mount label prior to installation Figure 9 Removing Side Panel Mount Label 2 Slide the gasket along the dew IQ and place it around t...

Page 17: ...IQ into the panel cutout see Figure 11 below Figure 11 Sliding the dew IQ into the Panel Cutout 4 Behind the panel insert the mounting brackets into the side holes provided see Figure 12 below Figure...

Page 18: ...ding it toward the rear of the dew IQ see Figure 13 below Figure 13 Locking the Mounting Brackets in Place 6 Use a screwdriver to extend the bracket screws to the back of the panel and secure the dew...

Page 19: ...the bracket screws until the gap is 0 028 0 71 mm 0 002 0 05 mm as shown in see Figure 15 below Figure 15 Checking the Gasket Compression 2 3 2 Rack mount The rack mount dew IQ is a half rack sized co...

Page 20: ...unt The bench mount dew IQ can be placed on any clean flat horizontal surface that provides adequate clearance around the unit for proper operation and configuration See Figure 44 on page 101 for the...

Page 21: ...and configuration by completing the following steps 1 Loosen the four 4 screws on the front of the enclosure pull the door straight forward until it stops and then swing the door open it is hinged on...

Page 22: ...system is normally fastened to a flat metal plate that has four mounting holes Upon request Panametrics can also provide the sample system in an enclosure A typical sample system is shown in Figure 16...

Page 23: ...ilable for use with the dew IQ M Series probe see Figure 2 on page 2 IQ probe see Figure 3 on page 2 Panametrics probes are usually installed in a sample system to protect the probe from any damaging...

Page 24: ...thread the probe into the sample cell fitting Make sure you do not cross the threads 2 Tighten the probe securely 3 Identify the sample cell inlet port as the connection that is perpendicular to the...

Page 25: ...in this manual Also be sure to follow all applicable local safety codes and regulations for installing electrical equipment WARNING For wall mount units refer to Figure 41 on page 98 for the service...

Page 26: ...ve Figure 19 below and Figure 20 on page 20 show the three different power connections available for the dew IQ Be sure to use the figure that corresponds to your unit All other electrical connections...

Page 27: ...ol in Figure 20 below indicates the presence of electrical shock hazards Always de energize the meter prior to connecting or disconnecting the AC power wires to avoid electrical shock Figure 20 Electr...

Page 28: ...C S8 F Note Standard factory assembled cables see Figure 21 below are available from Panametrics in lengths up to 600 m 2000 ft Figure 21 Two Wire Shielded M Series Probe Cable To connect the probe c...

Page 29: ...onnector is off the unit After the wiring is complete push the connector straight onto the terminal block not at an angle 2 Remove the connector from the lower terminal block on the rear of the dew IQ...

Page 30: ...obe cont Figure 24 Making Probe Cable Connections to the Connector 4 Reinsert the connector into the lower terminal block on the rear of the dew IQ see Figure 25 below Figure 25 Reinserting the Connec...

Page 31: ...an IQ probe to the dew IQ 1 Insert the end of probe cable see Figure 26 below with the connector onto the probe and twist the connector head clockwise until it is secure IMPORTANT Ensure that the pow...

Page 32: ...ngle 2 Remove the connector from the lower terminal block on the rear of the dew IQ see Figure 27 below Figure 27 Bottom Connector Removed 3 Refer to Table 1 below and Figure 28 on page 26 to connect...

Page 33: ...rt the connector into the lower terminal block on the rear of the dew IQ see Figure 29 below Figure 29 Reinserting the Connector into the Terminal Block Note If there is a No Link error for the IQ pro...

Page 34: ...g is complete push the connector straight onto the terminal block not at an angle Wire Color Pin Number Function Black 14 Signal Red 15 Signal Table 2 Pin Assignments for Analog Output 2 6 4 Connectin...

Page 35: ...l block on the rear of the dew IQ see Figure 30 below IMPORTANT To maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the connector straight off no...

Page 36: ...ng in a non fault state the fault alarm relay is de energized with an open the contact between pins 1 and 2 When a fault occurs the fault alarm relay is energized to close the contact between pins 1 a...

Page 37: ...l configurations Proceed to the appropriate section to connect your input power 2 6 5 1 Connecting the AC power cord To install the AC power cord included with the dew IQ simply plug the female connec...

Page 38: ...e DC power cable with 14 to 26 AWG conductors is supplied by the customer To connect the power cable to the dew IQ input power terminals see Figure 19 on page 19 complete the following steps 1 Remove...

Page 39: ...and tighten each screw to secure the wires in place Wire Color Pin Function R Black V Green GND Symbol Ground Table 4 Pin Assignments for DC Power Connector IMPORTANT Be sure that the dew IQ chassis g...

Page 40: ...for wiring to avoid putting stress on the PCB which may cause damage to the board The AC power cable with 14 to 26 AWG conductors is supplied by the customer To connect the power cable to the dew IQ...

Page 41: ...iver to assist in opening each spring finger terminal insert each wire into the appropriate connector pin see Table 5 below Wire Color Pin Function Black Ll Line White 1 2 N Line 2 230 VAC or Neutral...

Page 42: ...nter In most instances press this key to save an entry and or to advance to the next screen Cancel In most instances press this key to reject an entry and or to return to the previous screen Left Righ...

Page 43: ...a measurement mode screen like the one below After startup the Main Menu needs to be unlocked To unlock the menu press Cancel Enter Cancel 3 1 2 Accessing the menus After unlocking the menu as confirm...

Page 44: ...an 2 Use the up and down arrow keys to increment or decrement the selected digit Note If incrementing or decrementing a digit would cause the numeric value to leave its allowable range maximum or min...

Page 45: ...ct Display and press Enter following screen appears 3 2 1 Selecting the primary units To select the units for the primary display select Unit Select and press Enter The following screen appears Use th...

Page 46: ...le Use the arrow keys to change the number of decimal places and press Enter or press Cancel if no changes are desired The screen returns to the Display Menu 3 2 3 Adjusting the contrast To adjust the...

Page 47: ...put and press Enter The following screen appears 3 3 2 Selecting the output units From the Output Menu select Units and press Enter The following screen appears Use the arrow keys to select the desire...

Page 48: ...ars Use the arrow keys to select a new output type Press Enter to save the selection or Cancel to keep the previous value and return to the Output Menu 3 3 4 Changing the output span To adjust the out...

Page 49: ...d press Enter A screen similar to the following appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Ente...

Page 50: ...le 6 below Output Type 0 50 100 0 20mA 0 00mA 10 00mA 20 00 mA 4 20mA 4 00mA 12 00 mA 20 00 mA 0 2V 0 00 v l 00V 2 00 V Table 6 Output Test Value Examples To test the system output from the Output Men...

Page 51: ...t the trim To reset the trim output select Reset Trim and press Enter The following screen appears Use the left or right arrow keys to select YES and press Enter This cancels any previous trim values...

Page 52: ...m menu returns with Trim Span highlighted To change the span value press Enter A screen similar to the following appears This step causes the dew IQ to output 20 000 mA or 2 Von the output being t rim...

Page 53: ...st Menu the operator verifies that a test value of 0 now reads 4 000 mA at the connected output device and a test value of 100 now reads 20 000 mA 3 4 Setting up the measurement alarms The dew IQ has...

Page 54: ...Enter The display returns to the Alarm Menu 3 4 3 Selecting the alarm units To select the alarm units from the Alarm Menu select Units and press Enter The following screen appears Use the arrow keys...

Page 55: ...m the Alarm Menu select Type and press Enter A screen similar to the following appears Use the arrow keys to select an alarm type see How the Alarm Types Work on page 49 Press Enter to save or Cancel...

Page 56: ...mit Inner Band The alarm activates when the selected parameter is between the upper limit and the lower limit It deactivates when the selected parameter exceeds the upper limit or is less than the low...

Page 57: ...ress Enter to save the new value or Cancel to keep the previous value and return to the Alarm Menu 3 4 7 Setting the alarm zero To adjust the alarm zero from the Alarm Menu select Lower and press Ente...

Page 58: ...select Test and press Enter A screen similar to the following appears Use the left and right arrow keys to select Reset or Trip and press Enter If Reset was selected the message Alarm is RESET appears...

Page 59: ...screens are examples only Your dew IQ will display the information for your specific unit 3 5 1 Checking the ID To check the identity information of the dew IQ from the About dew IQ menu select ID and...

Page 60: ...To return to the About dew IQ menu press Cancel 3 5 3 Checking the software version Note The information in the following screens is a typical example only Your unit always displays your actual infor...

Page 61: ...mation To check the probe details from the About dew IQ menu select Probe and press Enter A screen similar to one of the following appears For an M Series probe this probe information is shown To retu...

Page 62: ...imilar to the following appears When you are ready to return to the dew IQ Main menu press Cancel twice 3 6 Locking the main menu To lock out access to changing menu settings from the Main Menu choose...

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Page 64: ...on pressing Enter whichever occurs first the screen returns to the Logging Menu 4 2 The log settings menu Note To access the Settings option in the Logging Menu the log file must be stopped see Pausin...

Page 65: ...lowing screen appears Use the arrow keys to select the first unit to be logged and press Enter The screen returns to the Units to Log menu Note If the IQ probe is being used FH replaces MH To remove a...

Page 66: ...or decrease its value Press Enter to save the new value or Enter to keep the previous value and return to the Set Log Params menu 4 5 Setting a log field separator To designate a text character to sep...

Page 67: ...ssage Auto Cal No Refs No Data No Cal Write Err Read Err ADC Failure Cal Error To turn log status flags on or off from the Set Log Params menu select Flags and press Enter The following screen appears...

Page 68: ...og cannot be resumed To create a new log from the Manage Log Files menu select New Log and press Enter A screen similar to the following appears A file name which corresponds to the date and time the...

Page 69: ...Manage Log Files menu select Pause Close and press Enter The following screen appears The log file name is shown in the header Select Pause or Close and press Enter The screen returns to the Manage L...

Page 70: ...nu displays the Pause Close option again Note If a log is running and the dew IQ reboots due to a power failure the log returns to its status prior to the power failure 4 7 4 Viewing the log directory...

Page 71: ...the name of the log file to be deleted and press Enter The following screen appears Using the arrow keys select YES to erase the log file or NO to keep the log file Press Enter and the screen returns...

Page 72: ...active logs and ejecting the card will not damage either the card or the dew IQ but it may result in data loss To eject the SD card from the Logging Menu select Eject Card and press Enter The followi...

Page 73: ...to read the dew IQ MicroSD card on a PC The log files are stored in text format and any word processing or spreadsheet program may be used to read the data See Reading the MicroSD Card on page 107 fo...

Page 74: ...ttempt to program most of the Settings Menu options as shown below IMPORTANT See page 125 near the end of this manual for your factory default passcode Use the left and right arrow keys to select each...

Page 75: ...enu select Fault Alarm and press Enter Then enter your passcode and press Enter 5 2 1 Setting the fault alarm status To check the status of the fault alarm from the Fault Alarm menu select Status and...

Page 76: ...type of fault alarm used select the non highlighted option and press Enter The screen returns to the Fault Alarm menu 5 2 3 Setting the fault alarm options To check or change the Fault Alarm options s...

Page 77: ...urn to the Settings Menu 5 3 Setting AutoCal Note Access to this menu does not require a passcode Note The AutoCal Settings menu is only available for an M Series probe This menu is not available for...

Page 78: ...to save the new value or Cancel to keep the previous value and return to the AutoCal Settings menu To manually initiate an immediate one time AutoCal select Cal Now and press Enter A screen similar to...

Page 79: ...nd press Enter The following screen appears For a standard M Series probe the MH DP Cal option is highlighted by default Press Enter and continue to the next section 5 4 1 Selecting the number of poin...

Page 80: ...ave the new value or Cancel to keep the previous value and return to the Edit MH DP Cal menu 5 4 3 Entering the MH calibration To enter the MH calibration value for the selected point highlight Edit M...

Page 81: ...press Enter The following screen appears Use the left and right arrow keys to select each digit to be changed and the up and down arrow keys to increase or decrease its value Press Enter to save the...

Page 82: ...ur passcode and press Enter The following screen appears For an IQ probe the FH DP Cal option is highlighted by default Press Enter and continue to the next section 5 5 1 Selecting the calibration poi...

Page 83: ...n you are ready press Cancel to return to the Read FH DP Calibration menu 5 5 3 Reading the DP value To view the DP calibration value for the selected point highlight Read DP and press Enter The follo...

Page 84: ...erence MH values These values are generated from a factory lab calibration and should not be changed without first consulting Panametrics technical support Changes to these values will alter the accur...

Page 85: ...its value After the changes have been made press Enter The screen returns to the Edit Cal Refs menu 5 6 2 Setting the calibration low reference To update the low reference setting from the Edit Cal Re...

Page 86: ...l number from the Settings Menu select Cal Data and press Enter Then enter your passcode and press Enter The following screen appears To view or edit the probe serial number select Probe SN and press...

Page 87: ...press Enter Then enter your passcode and press Enter Proceed to the following sections 5 8 1 Setting the pressure units To set the pressure units select Press Units and press Enter The following scre...

Page 88: ...ve the new value or Cancel to keep the previous value and return to the Volume Mixing Ratio menu 5 8 3 Setting the k x PPMv multiplier To set the multiplier value select k x PPMv and press Enter The f...

Page 89: ...and time To make changes see the following sections 5 9 1 Setting the hour To change the hour select Hour and press Enter The following screen appears Use the left and right arrow keys to select each...

Page 90: ...ress Enter to save the new value or Cancel to keep the previous value and return to the previous menu 5 9 3 Setting the month To change the month select Month and press Enter The following screen appe...

Page 91: ...s Enter to save the new value or Cancel to keep the previous value and return to the previous menu 5 9 5 Setting the year To change the year select Year and press Enter The following screen appears Us...

Page 92: ...nalog output measurement alarms fault alarm and output range to their factory default settings To select the probe type from the Settings Menu select Probes and press Enter Then enter your passcode an...

Page 93: ...ge of the probe and the measurement alarms will use the constant offset within that range Use the following procedure to set the DP 0 C Offset To set a constant DP C offset from the Settings Menu sele...

Page 94: ...chapter If you do you may damage the unit and void the warranty This chapter covers the following topics The Service Menu on page 87 Troubleshooting Common Problems on page 88 Replacing Recalibrating...

Page 95: ...if the sampling point and main stream do not run under the same process conditions The different process conditions cause readings to vary If sampling point and main stream conditions are the same che...

Page 96: ...st be installed in accordance with the instructions in Chapter 2 Installation IMPORTANT To maintain good contact at the terminal block and to avoid damaging the pins on the wiring connector pull the c...

Page 97: ...panel of the dew IQ You will need the following items Clean lint free cloth Cleaning solution soap and warm water To clean the front panel complete the following steps 1 Moisten the cloth with the cle...

Page 98: ...tput internally optically isolated 10 bit 0 1 resolution Switch Selectable Output Ranges 0 2 V 10 kn minimum load resistance 0 20 mA 400 n maximum series resistance 4 20 mA 400 n maximum series resist...

Page 99: ...or C ppmv with a constant pressure input or sensor signals for diagnostics Power Requirements Universal power supply 100 240 VAC 50 60 Hz or 24 VDC nominal Temperature Operating 20 to 60 C 4 to 140 F...

Page 100: ...emperature Overall range capability 110 to 60 C 166 to 140 F Standard 80 to 20 c 112 to 68 F with data to l l0 C l66 F Ultra Low 110 to 50 C 166 to 58 F High Range Data 80 to 60 C 112 to 140 F Calibra...

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Page 102: ...l Mount Outline Installation ref dwg 712 1823 2 of 3 on page 97 Wall Mount Outline Installation ref dwg 712 1823 3 of 3 on page 98 Rack Mount Outline Installation ref dwg 712 1824 on page 99 Panel Mou...

Page 103: ...Figure 39 Wall Mount Outline and Installation ref dwg 712 1823 1 of 3 96...

Page 104: ...Figure 40 Wall Mount Outline Installation ref dwg 712 1823 2 of 3 97...

Page 105: ...Figure 41 Wall Mount Outline Installation ref dwg 712 1823 3 of 3 98...

Page 106: ...Figure 42 Rack Mount Outline Installation ref dwg 712 1824 99...

Page 107: ...Figure 43 Panel Mount Outline Installation ref dwg 712 1825 100...

Page 108: ...Figure 44 Bench Top Outline Installation ref dwg 712 1826 101...

Page 109: ...Figure 45 Interconnection Diagram ref dwg 702 1381 102...

Page 110: ...Appendix B Menu maps This appendix includes the following dew IQ menu maps Main Menu Map Using M Series Probe on page 104 Main Menu Map Using IQ probe on page 105 103...

Page 111: ...FIgure 46 Main Menu Map Using M Series Probe 104...

Page 112: ...FIgure 47 Main Menu Map Using IQ probe 105...

Page 113: ...no content intended for this page 106...

Page 114: ...efer to Ejecting the MicroSD Card on page 65 1 Locate the memory card in the lower center of the rear panel of the dew IQ and pull the left side of the flexible cover The cover is hinged on the right...

Page 115: ...memory card until it clicks and then release it see Figure 50 below Figure 50 Pushing in on the MicroSD Card 3 After the MicroSD card is partially ejected pull it from the dew IQ chassis see Figure 5...

Page 116: ...d to a PC 1 Plug the MicroSD card into a card reader see Figure 52 below Figure 52 Plugging the MicroSD Card into a Card Reader 2 Connect the card reader to a PC see Figure 53 below Figure 53 Plugging...

Page 117: ...C 3 Accessing the log files 1 From the PC open My Computer and find the card reader in the Devices with Removable Storage section see Figure 54 below Figure 54 Locating the Card Reader 110...

Page 118: ...window similar to Figure 55 below opens The available log files are listed in the window Figure 55 List of Log Files 3 Click on the desired log file and a window similar to Figure 56 below opens The...

Page 119: ...th a spreadsheet program such as Microsoft Excel Launch the spreadsheet program and select Open see Figure 57 below Figure 57 Opening a Log File in Microsoft Excel 5 Click on the name of the desired l...

Page 120: ...Make sure that the file type is set to II Types and then open the selected log file by double clicking on the file name A window similar to the one in Figure 59 below will open Figure 59 Microsoft Exc...

Page 121: ...p a log file cont 2 Follow the directions on the screen make changes if necessary and then click on Next A window similar to the one in Figure 60 below will open Figure 60 Microsoft Excel Import Wizar...

Page 122: ...he desired data delimiters and click on Next A window similar to the one in Figure 61 below will open 4 Select each column and set the desired data format for that column see Figure 61 below Figure 61...

Page 123: ...mplete click on Finish and a window similar to Figure 62 below will open The log file is now properly formatted for graphing or analysis and the results may be saved as a standard spreadsheet file for...

Page 124: ...cting I or V 4 Selecting Type 41 Selecting Units 40 Setting Up 40 Signal Specifications 91 Testing 43 Trimming 44 AutoCal Initiate Now 71 Setting 70 B Bench Mount Installation 13 C Cable IQ probe 24 M...

Page 125: ...al 59 Setting Units 57 Settings Menu 57 Viewing Log Files 63 66 M M Series Probe Entering Clibration Data 72 Photograph 2 Main Menu About Menu 52 Accessing 36 Alarm Menu 46 Display Menu 38 Lock Menu 5...

Page 126: ...der see Analog Output References Calibration 77 Replacing the Probe 89 S Sample Cell Description 16 Photograph 17 Sample System Mounting 15 Serial Number Entering for M Series Probe 79 Viewing for IQ...

Page 127: ...ime 92 Wiring Alarm Relays 27 Checking the Diagram 55 dew IQ 18 Diagram AC Cord 19 Diagram AC Terminals 20 Diagram DC Terminals 19 Interconnection Diagram 102 IQ probe 24 M Series Probe 21 Power Input...

Page 128: ...Default factory passcode Your passcode is 2719 Please remove this page and put it in a safe place for future reference 121...

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Page 130: ...bon reduction targets across critical industries including Oil Gas Energy Healthcare Water and Wastewater Chemical Processing Food Beverage and many others Join the conversation and follow us on Linke...

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