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58

5. MAINTENANCE

5A. Routine Maintenance...................................................................................59

  5B.  Periodic Maintenance Chart.........................................................................60
  5C.  Recommended Oil Grade and Quantity........................................................ 65
  5D.  Engine oil level check & top up......................................................................66
  5E.  Engine oil replacement.................................................................................67
  5F.  Oil & Fuel Filter............................................................................................. 68
  5G.  Air filter element & spark plug cleaning.........................................................69
  5H.  Radiator....................................................................................................... 71
  5I.  Fluids Top up - Coolant, Brake oil & Wiper Washer.........................................72
  5J.  Wiper care....................................................................................................74
  5K.  Adjusting Free Play.......................................................................................75
  5L.  Battery..........................................................................................................76
  5M.  Fuses........................................................................................................... 77
  5N.  Tyre maintenance.........................................................................................79
  5O.  Wheel Alignment.......................................................................................... 81
  5P.  Wheel replacement...................................................................................... 82
  5Q.  Starting with jump leads................................................................................85
  5R.  Vehicle Washing...........................................................................................86
  5S.  Towing the Vehicle........................................................................................87

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Summary of Contents for QUTE

Page 1: ......

Page 2: ...ict accessories which may not be part of standard fitment A prerequisite for perfect operation and prevention of premature wear is that the service care and tuning work on the engine and chassis is pr...

Page 3: ...specification for the respective use Danger Indicates a danger that will immediately and invariably lead to fatal or serious permanent injury if the appropriate measures are not taken Warning Indicate...

Page 4: ...tion 1 2 Part locations 10 3 Driving controls 28 4 Operational 49 5 Maintenance 58 CONTENTS 1 1 INTRODUCTION 1 A Foreword 2 1 B To protect environment 3 1 C Identification Data 4 1 D Technical Specifi...

Page 5: ...his manual Entrust the maintenance and repairs to who are well equipped with necessary facilities Bajaj Distributor Dealers and are specially trained on QUTE If for some reasons you take the vehicle t...

Page 6: ...ntenance of Vehicle We have given few tips for your guidance on Driving Maintenance of vehicle in this manual To protect environment Get vehicle checked for emission periodically Switch off the engine...

Page 7: ...of the same model and type 1C IDENTIFICATION DATA Chassis Number Location On B pillar on Front RH door Example MD2A46CZ0EWH00000 Underlined digits are fixed Engine Number Location On Crankcase betwee...

Page 8: ...quid cooled 63 5 mm x 68 4 mm 216 6 cm3 11 01 2 2 Litre Green Engine CHAMPION RER6YCA CHAMPION RG4HC 1400 100 r pm 9 9 Kw at 5500 19 6 Nm at 4000 Wet Multi Disc Clutch Constant Mesh Manual 5 forward 1...

Page 9: ...hock absorber anti roll bar Independent suspension with Semi trailing arm and coil over shock absorber Manual Rack Pinion Hydraulic with H split 135 70R12 Radial Tubeless 2 1 kg cm2 30psi Unladen 2 1...

Page 10: ...p lamp 749 Kgs 300 Kgs 12Volts Single speed 16W each 5W Both side 3W 4 including driver 12VDC_DIA 82 Front Rear Indicator lamp Side indicator Front position lamp 12 Volts DC ve earth 12V 26AH ECU Fuel...

Page 11: ...Water Capicity 8 08 Kw at 5500 rpm 16 1 Nm at 4000 rpm 17 8 10 1 degree in 1st gear 8 72 Kw at 5500 rpm 17 1 Nm at 4000 rpm 15 1D TECHNICAL SPECIFICATIONS 8 12 1 Fuel Tank water capacity 20 6 Lit Wat...

Page 12: ...overhang Overall Width Wheel track Lowest Hard Point from flat surface Turning circle radius a b c d e f g h Non EU 2752 440 9 1D TECHNICAL SPECIFICATIONS a b d c e f f e Accessories shown may not be...

Page 13: ...1 Luggage storage space 13 2B 2 Utility storage space 14 2C Weather protection 15 2D Mirrors 16 2E Seats 2E 1 Front seats 17 2E 2 Rear seats Foldable 60 40 18 2E 3 Seat belts 20 2F Siding Glass Window...

Page 14: ...anticlockwise respectively for LHD vehicles To lock unlock driver side door insert the key and rotate it anticlockwise or clockwise respectively for RHD vehicles Warning Ensure rotary knobs are in po...

Page 15: ...is mounted on rear RH side inside the engine cabin A provision is made for fuel filling at rear RH side of vehicle It is covered by flap with lock For filling fuel in tank unlock open the flap To unl...

Page 16: ...The front luggage box is located underneath the front hood The load carrying capacity is 20 kg max Use key to unlock the front bonnet To Unlock or lock the front bonnet insert key and rotate it clockw...

Page 17: ...seat 60 40 as per requirement b Glove box LH It is located on LH side of dashboard c Glove box RH It is located on RH side of dashboard Danger Do not place over size or large objects in glove box as i...

Page 18: ...nd weather protection b Front Windshield Large Windshield is provided at front of vehicle It is laminated for safety and good visibility Warning Do not use cleaning solvents like Gasoline Kerosene Pai...

Page 19: ...ehicle headlamp glare will hamper rear visibility b ORVM Outside rear view mirror is fitted onto the doors These can be adjusted manually to suit Driver s convenience Note Objects in the mirror are cl...

Page 20: ...on then slide the seat forward backward to the desired position Once the desired position is achieved release the track lever to lock the seat Make sure the seat is locked in its position by further t...

Page 21: ...latch is locked towards 60 seat 60 fold Ensure central latch is locked towards 40 seat Completely folded Caution Do not allow passengers to sit on the folded seat backrest Danger Do not try to fold se...

Page 22: ...e if 40 fold is desired move the central latch towards 60 side seat After adjusting the central latch push the rear seat lateral latch outwards to unlock the seat Press the rear seat cushion downwards...

Page 23: ...seat is equipped with ELR type three point belt Extend the belt so that it comes fully over shoulder position lap belt as low as possible and then insert the tongue firmly in to buckle until a Click s...

Page 24: ...tor for specific recommendations Ensure there is no twisting of seat belt as twisted seat belts can result in injury to the occupants incase of sudden braking collisions Do not attempt to latch the se...

Page 25: ...ng windows Press the spring operated release lever of lock and slide the glass over the sliding channel when the release lever reaches over the glass latch release the lever to lock the window as show...

Page 26: ...t cap 3 Battery 4 Coolant tank 5 Central spark plug 6 Spark Plug 7 Cabin lamp 8 Canister Tank for BS IV 09 Diagnostic tool socket 10 Air filter 11 Throttle body Assly 12 Oil filling plug 13 Dip stick...

Page 27: ...LPG along with safety devices c Manual Shut off Valve This shut off valve is to be closed when vehicle is parked for longtime or overnight Also in case of any leakage observed this valve is to be clos...

Page 28: ...LPG filling gun inside refilling unit Fill the LPG into cylinder Dust Cap It is mounted on LPG filling valve is used for refilling the gas Please ensure that dust cap is properly fitted c LPG Solenoid...

Page 29: ...rrying out servicing maintenance when vehicle is parked overnight Also in case of any leakage Shut off valve should be closed immediately c Pressure Gauge It is mounted on remote filling valve which i...

Page 30: ...To refill the cylinder with CNG gas open the lockable door provided at RH side of body as shown in Fig Remove Dust cap fill the gas into cylinder till the pressure in cylinder reached 200 bar Close t...

Page 31: ...3A 2 Combination switch 36 3A 3 Ignition Switch 38 3A 4 Hazard switch mobile charger 39 3A 5 Heater Blower Switch 40 3A 6 Lamps 41 3A 7 Fuses relays 43 3B Mechanical 44 3B 1 Steering wheel 45 3B 2 Ge...

Page 32: ...Ignition Switch 4 Mobile charger 5 Provision for FM Radio fitment Utility Box 6 Hazard switch 7 Heater Blower 3A ELECTRICAL Left Hand Drive LHD Vehicle Right Hand Drive RHD Vehicle 6 7 6 7 Accessorie...

Page 33: ...brake Brake fluid check indicator 5 RH turn indicator 6 Low oil pressure indicator 7 Engine coolant High temperature indicator 8 Battery charging indicator 9 MIL indicator Malfunction Indicator light...

Page 34: ...hen the headlight flasher is operated 3 Fuel level indicator Gasoline This lamp warns the driver of low fuel in the fuel tank for immediate refilling This warning lamp will come on when there is appro...

Page 35: ...osition switches off when the engine is started if it up remains ON when engine is running then it indicates engine coolant temperature is higher than normal It indicates engine is overheating Avoid d...

Page 36: ...is started Remains ON while the engine is running only if any malfunctioning is registered by ECU Starts BLINKING if continuous problem of malfunction is observed 10 Neutral indicator It indicates the...

Page 37: ...n It has following readings a Odometer Reading The odometer records the total distance the vehicle has been driven b Fuel indicator This gives an approximate indication of the amount of fuel in the fu...

Page 38: ...ode Set buttons the clock time can be changed Mode 1 sec Increases Hour digits Mode Continuous Speedy increase in hour digits Set 1 sec Increases minutes digits Set Continuous Speedy increase in minut...

Page 39: ...lamp position Parking lamp and tail lamp will be OFF in this position B Position lamp on Position Parking lamp and tail lamp will be ON in this position C Head position lamp on Head lamp position Park...

Page 40: ...ree positions Side indicator OFF Lane change for Left or Right Turn Light pressing has a self return Lane change for Left or Right Turn Full pressing has a self cancellation after the left or right tu...

Page 41: ...to the START position to start the engine As soon as the engine starts release the ignition key It returns back to ON position While cranking all accessories will be momentarily OFF Warning Do not tur...

Page 42: ...night b Mobile Charger It is provided on dashboard It can be used to tap 12V 10A Max for operating external gadgets charging mobile phones c Wiper assembly Wiper motor is mounted below dashboard whic...

Page 43: ...trument cluster on dash board It can be operated by switching ON the heater blower switch located besides hazard switch on dashboard Heater Blower switch is self illuminating for aiding operation at n...

Page 44: ...m 2 Position Parking Lamp 3 Front Direction Indicator b Tail lamps The tail lamp assembly incorporates the 1 Tail Brake Lamp 2 Turn Signal Indicator 3 Reverse Lamp 4 Reflex Reflector c Side Indicator...

Page 45: ...ition b Registration plate lamp Two concealed lamps are provided for illumination of the rear registration number plate c Interior lamp Interior lamp is provided above the windshield near the inner re...

Page 46: ...lay c Fuse wiper motor 15A d Head Lamp Relay e Hi Low beam f Fuse Box Assembly 2 Inside Engine cabin a Main Fuse 40A b Aux Relay With Grey case c Fuel Pump Relay d Main Relay e Radiator Fan Relay d e...

Page 47: ...44 1 Steering wheel 2 Gear shifting lever 3 Accelerator pedal 4 Brake Pedal 5 Clutch Pedal 6 Parking Brake 3B MECHANICAL Accessories shown may not be a part of standard fitment...

Page 48: ...m steering lock The ignition switch is on the right side of the steering column To lock Steering turn the key to lock position remove key To unlock insert key turn to ACC position The steering column...

Page 49: ...gears and also to release the clutch pedal gently b Reverse gear Reverse knob is provided on gear shifter lever To operate reverse gear lift the reverse gear knob shift the gear shifter knob downward...

Page 50: ...akes Depressing the brake pedal applies both front rear brakes simultaneously c Clutch Pedal The clutch pedal is used to engage disengage the drive to the wheels is to be used during starting of the e...

Page 51: ...brake alone to hold the vehicle Leave the vehicle parked with gear box in low forward gear and turn the wheels towards the road when facing uphill While facing downhill engage reverse gear and turn t...

Page 52: ...9 4 OPERATIONAL 4A Pre driving checks 50 4B Safe driving tips 51 4C Fuel saving tips 52 4D Starting engine 53 4E Shifting gears 54 4F Stopping engine and parking 55 4G Driving in adverse conditions 56...

Page 53: ...el should be between MIN MAX marks Fuel level Ensure sufficient Fuel Check under the vehicle for any fluid leakages Adjust Check position of driver seat If required adjust to your convenience Check an...

Page 54: ...he wheel Respect traffic signals and start your journey early in good time Follow traffic signs on road Respect speed limits Maintain necessary safe distance between vehicles Pay attention on the road...

Page 55: ...ways shift to a higher gear before reaching the engine speed rpm limit Drive in Top gear as far as possible Keep safe distance with the vehicle in front to avoid collision in case of sudden braking Sw...

Page 56: ...than 10 seconds continuously as this will drastically drain the battery Crank again after 15 sec Release the key immediately after starting the engine driving When the engine has started battery charg...

Page 57: ...ear shifting pattern mentioned below Reverse Gear Prior to engaging reverse gear ensure rear view mirrors are not obstructing rearward vision For engaging reverse gear Change to neutral stop the vehic...

Page 58: ...pply brakes 4 Shift into neutral Gear 5 Run the engine in idle condition for at least 1 minute 6 Turn the ignition key Anti clockwise to switch OFF the engine 7 Turn the ignition key further till LOCK...

Page 59: ...can loose control of vehicle while driving on wet roads The best way to avoid aquaplaning is to drive the vehicle at low speeds Avoid harsh braking and taking sharp turns at high speeds It may cause...

Page 60: ...face motion can be maintained by steering the wheels to left and right thereby providing increased grip Caution Descending Sharp Gradients Depending on the severity of the gradient shift into appropri...

Page 61: ...il replacement 67 5F Oil Fuel Filter 68 5G Air filter element spark plug cleaning 69 5H Radiator 71 5I FluidsTop up Coolant Brake oil Wiper Washer 72 5J Wiper care 74 5K Adjusting Free Play 75 5L Batt...

Page 62: ...s and adjustments must be carried out by a qualified technician Several maintenance procedures can be done only by a qualified service technician equipped with special tools Maintenance by owner We hi...

Page 63: ...r Check specific gravity and level of battery electrolyte 7 Check top up Replace brake Oil C T C T C T Replace at 40000 Kms or 2 yrs whichever is earlier 8 Check all lights horn fuses and switch opera...

Page 64: ...required 19 Replace Fuel Filter R R R Replace at 10000 Kms 20 Replace Oil Filter R R R Replace at 5000 Kms 21 Clutch plates Adjust cable free play at engine end C A C A C A C A Check every 1000 Km rep...

Page 65: ...and then at every 30000 kms 35 Check for the Diagnostic Trouble Codes DTC in the Engine Control Unit using Diagnostic tool Take corrective action if necessary to clear the DTCs C C C C C Whenever MIL...

Page 66: ...seat slider for greasing C L C L C L 42 Grease application in Hood hinge L L L 43 Greasing on Engine Access Cover hinges L L L 44 Apply petroleum Jelly on Battery terminal L L L L L L L L Lubrication...

Page 67: ...ible hoses for gas supply C R C R C R C R C R C R C R C R Replace if crack or damage or smell noticed 1 Check gas joints for leak C A C A C A C A C A C A C A Tighten if leak or smell noticed Check Gas...

Page 68: ...ing Top up as required Ethylene Glycol Distilled water 50 50 ratio premixed Engine Coolant 1050 1100ml Top up as required Coolant Bottle 260ml Till Max Mark 250ml 1000ml Brake Fluid Engine Oil SAE 10W...

Page 69: ...dipstick Engine oil top up Remove the oil filler cap on cylinder head and pour oil slowly through the filler hole to bring the oil level to the upper limit on the dipstick After refilling start the en...

Page 70: ...il drain completely for 10 minutes atleast Remove oil filler cap for quick complete draining of oil Oil Filling Fit tighten the drain plug again Apply a torque of 1 kgm Pour the correct qty of recomme...

Page 71: ...pecial tool Start the engine check for oil leakages if any c Fuel filter replace Located on fuel line near Petrol tank assy Is accessible through the inspection window below the rear passenger seat As...

Page 72: ...or cleaning Blow air from clean side for air filter cleaning a Use low pressure air for cleaning b Always use a genuine air filter element while replacing c Under dusty conditions frequent cleaning an...

Page 73: ...adjust the gap as below Central Champion RER6YCA Gap 0 8 to 0 9 mm Side Champion RG4HC Gap 0 6 to 0 7 mm Install each spark plug with recommended tool tighten to specifications Fit spark plug cap firm...

Page 74: ...l in expansion tank only If coolant level is seen below the Min mark then top up specified coolant Top up coolant in expansion tank only Caution Never remove the filler radiator cap when the engine is...

Page 75: ...windshield water reservoir Caution Make sure you thoroughly clean the area surrounding brake fluid reservoir cap before removing it Contamination of the brake fluid can affect system performance leadi...

Page 76: ...windshield water reservoir Caution Make sure you thoroughly clean the area surrounding brake fluid reservoir cap before removing it Contamination of the brake fluid can affect system performance leadi...

Page 77: ...to safe guard wiper motor from over heating In such a scenario don t continue to drive the vehicle Instead park the vehicle to a side and allow wiper motor to cool down At the same time manually clea...

Page 78: ...TB Electronic Throttle Body hence no adjustment required c Clutch Pedal play at pedal 10 15mm d Gear Lever free Play at engine 3 5mm e Clutch lever free play at engine 1 5 to 2 mm f Reverse gear lever...

Page 79: ...paper towel 3 Always disconnect the negative ve cable first and while reconnecting negative ve cable should be connected last 4 Use a proper wrench to loosen and remove cables from the terminals Coat...

Page 80: ...ntre or call Service centre for advice Install a new fuse of the correct rating Ensure that all other fuses are firmly in position Spare fuses are provided in the fuse box only Caution Always replace...

Page 81: ...p Injector Instrument cluster ECU battery Main relay lambda sensor 6 5A Electromagnetic clutch 7 15A Wiper motor 8 10A Accessories 0 10A 15A 3 15A 2 15A 1 30A 4 15A 5 15A 6 5A 7 8 9 10 30A 5A 10A 15A...

Page 82: ...g even short distances can damage a tyre and wheel beyond repair It may cause loss of vehicle control Danger Ensure that damaged or worn tires are replaced immediately Make sure that only tires with a...

Page 83: ...r pattern of tyres depends on tyre pressure wheel alignment wheel balancing tyre rotation etc It also largely depends on vehicle speed load carried usage driving habits road conditions tyre quality et...

Page 84: ...e in to be set to Caution Setting Toe in to specifications beyond stipulated specifications may hamper the control of vehicle lead to an accident Warning Modifications to the suspension settings can s...

Page 85: ...nner tool box from under the dashboard Warning All the steps detailed above should be followed Omission of any steps or non adherence to any step may cause bodily injury or an accident endangering oth...

Page 86: ...move wheel mounting nuts and take out flat tyre Mount spare wheel onto wheel hub position and align the holes in the wheel with studs on the hub Tighten nuts fully as much as you can by hand Lower the...

Page 87: ...p Adjust if necessary by lowering the vehicle Warning Make sure to set the jack properly at the jack point Raising the vehicle with improperly positioned jack will damage the vehicle or may cause pers...

Page 88: ...engine block OR unpainted metal Engine part which is away from the discharged battery Crank and start the engine While disconnecting follow reverse order i e disconnect Negative ve lead followed by Po...

Page 89: ...cratches apply touch up paint wherever necessary To remove stubborn stains and contaminants like tar use turpentine or cleaners like Stain remover which are safe for paint surfaces Cleaning glass Use...

Page 90: ...vehicles Avoid using a flexible cable or rope as your vehicle may crash into the vehicle towing your vehicle when it stops suddenly Switch ON the hazard warning signals of both the vehicles to warn o...

Page 91: ...t shiny metal parts using commercially available compounds Sprinkle talcum powder on the rubber windscreen glass wiper and lift the wiper blade off the glass Ensure at least 1 window is kept partially...

Page 92: ...ry REV 03 Sep 2019 DOC NO 71112388 CIN NO CINL65993PN2007PLC130076 For faster response please furnish the following details in e mail written communication to our Distributor Contact Details Customer...

Page 93: ...USE ONLY BAJAJ GENUINE PARTS...

Page 94: ......

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