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Summary of Contents for MB165

Page 1: ...2209 Always wear a helmet It couldsaveyour Life Do not removethis operator s manual from this vehicle Pleaseobtain review and follow provincial municipal government acts and regulations pertaining to...

Page 2: ...s FrameWarranty 90days Warrantyisvoid if Frameis bentor brokendueto abuse Wheelsarebentor broken Fenderbentor brokendueto abuse Anysign of impact accident jumping spin outsor rollover BAJA INC is notl...

Page 3: ...transferredto a new useror operator The manualcontains importantsafety informationand instructions which shouldbe readcarefullybeforeoperating the vehicle The engineexhaustfrom this productcontains ch...

Page 4: ...CHANGING THEOIL 12 CHECK UP OF SPARKPLUG 12 CHECKING CLEANING THEAIR FILTER 13 ADJUSTING THETHROTTLE CABLE 14 ADJUSTING THECARBURETOR 14 ADJUSTMENT OF REARBRAKE 15 ADJUSTMENT OF CHAIN 16 GREASING PRO...

Page 5: ...ignore theWARNING or CAUTION Thethirdpartwill describeHOWTOAVOIDTHEHAZARD Thisuser smanualcontainsimportant safetyandmaintenance information Read it carefullybeforeriding Failingtofollow thewarningsc...

Page 6: ...it Thisuser smanualcontainsimportant safetyand maintenance information Readit carefullybeforeriding Failingto follow thewarningscontainedinthis manualcouldresultinINJURYor DEATH It is importantthatthi...

Page 7: ...ld gloves boots long sleeved shirtorjacket and long pants 2 Looseclothesare notsuitablefor motorcycle drivingor ridingastheymay get caughton footrest orwheel resultingindanger MODIFICATIONOFTHE VEHICL...

Page 8: ...bs 19X7 8 10psi 19X7 8 10psi Drum 4 2L 95 gal 5L 53 qt Centrifugal clutch Cylinderborex stroke PTOshaftrotation Output max Torque max Idlingspeed Displacement of cylinder Sparkplug Sparkpluggap Gapof...

Page 9: ...PARTS SUBASSEMBLIES Rearbrakelever J Throttletwist grip...

Page 10: ...adlight Front Shock Absorber Hand brake Front Wheel Footpegs Clutch coverDrive Chain Side Stand AirFilter Brake Drum Decorative tank Seat Cushion Vehicle Identification EPA Sticker GasTank PullStartCo...

Page 11: ...he capclockwise Wipeanyspilledfuel from the dirtbikeusinga cloth anddisposeof the clothproperly DONOTSMOKEOR REFUELTHEVEHICLE NEAROPENFLAMESOR NEARHEATINGUNITS ONLYREFUEL THEVEHICLE INOPENAREASTO REDU...

Page 12: ...everto ON Position 3 Setthe ignitionswitchto __ Position 4 Pullthe StartRecoilcorduntilenginestarts 5 Afterenginehassufficientlywarmedup place Chokeleverin OFF Position ChokeLever ON OFF Procedures fo...

Page 13: ...Theignitionswitchis provided on the righthandlebar Whenthe switchis turnedto _ off position theenginewill notstart orstops theengine Whenthe switchis turnedto _ on position the enginecanstartandthe ve...

Page 14: ...crewinthe oil gageplugtightly CAUTION Neverstartthe enginewhen there is insufficient lubricating oil Otherwise it will causeharm to the engine Lubricating OilRecommended Oildipstick Thelubricating oil...

Page 15: ...Plug tightly Torqueto 18ft lb 4 Refillthe enginewith0 53qt 0 5L of recommended oil andrecheckthe amountof oil inthe engineby usingthe oil gaugeplug Screwplugfor oil draining CHECK UPOF SPARKPLUG 1 Rem...

Page 16: ...d closecover Air Filter Air Filterbox Seatnut Foa_ Removalof cover Removalof filter Washwithmildsoap andwater Air filter element Rinsewithfresh waterthen squeezeoutexcess CAUTION The air filter elemen...

Page 17: ...t start theengineandcheckfor the operatingmovement again Repeatthe adjustment if necessaryuntilthe desiredoperatingmovement is obtained Throttlecableadjustnt_ ADJUSTINGTHE CARBURETOR Adjustinqprocedur...

Page 18: ...3in Tomakeadjustment turn rearadjustingnutclockwiseto reduceand counterclockwise to increasethe free operatingmovement of the handbrake Brakeshoesshouldbereplacedby a qualified servicetechnicianonceb...

Page 19: ...on on bothsides 3 Tightenrearaxlebolt by a torqueof 50 60Nm 37 44ft lb 4 Repetitively checkthe tensionof the chain Rearaxlebolt 15 20mm 1 2 3 4 Chainadjustingnut BothSides GREASINGPROCEDURESTO THE DRI...

Page 20: ...ure water Wheelhub Exhaustpipe Fueltankandlowerportionof cushion Carburetor Headlockandignitionswitch Meters Afterpre wiping the vehicleshouldbe washedwithcleanwaterto remove dirtyresiduesso asto prev...

Page 21: ...carburetormustbe fully drained Thiswill helpensurethatthe carburetor maintainsits normal performance afterthestorage Gasolineis flammable andmaycausefire andevenanexplosionunder certainconditions Ther...

Page 22: ...maining atomizedanti rustoilfrom thefuel tank followed by filling it withfresh gasolinetherein 3 Priorto driving allthe requiredcheck upsmustbe made It is betterto driveit ata lowspeedinan openareato...

Page 23: ...Throttlecable Check X EVERY3 MO 50 EVERY6 MO 100 EVERYYR 300 HRS HRS HRS X X X X X means Thisitemof maintenance shouldbe carriedoutat a servicecenter It maybe alsodone bythe userwithreferenceto thism...

Page 24: ...and inspectspark engine plug Dryandreinstallspark plug 7 Fuelfilter clogged carburetor malfunction ignitionmalfunction valvesstuck etc Takethe engineto a qualified mechanic Replaceor repairfaulty com...

Page 25: ...ations WARRANTYCOVERAGE The Distributor warrants that each new 2009 and later vehicle is designed built and equipped so as to conform at the time of initial retail purchase with all applicable regulat...

Page 26: ...LIABILITY The liability of the Distributor under this Emission Control System Warranty is limited solely to the remedying of defects in material workmanship by an authorized dealer at its place of bu...

Page 27: ...8 Baja INC P O Box 61150 Phoenix AZ 85082 Tel 602 443 9180 Toll Free 888 863 2252...

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