background image

4 — English

©

 2010 Baja, Inc. All Rights Reserved.

NOTE: 

Having two people available will make the assembly 

process easier, even if using an overhead hoist. 

  Carefully cut packing straps and remove cardboard carton 

from metal frame.

WARNING:

Do not stand at the front or the rear of the dirt bike while 

the straps are being cut. Keep the carton level while lifting 

and do not allow it to tip forward or backward. Failure to 

follow these instructions could result in serious personal 

injury.

   Remove manufacturer’s statement of origin, assembly 

guide, operator’s manual, and assembly hardware.

  Remove all bolts, brackets, and ties that attach the metal 

shipping crate to the dirt bike. 

See figure below.

   With a person on each side, carefully lift shipping crate 

off the dirt bike and set aside.

 

NOTE: 

If a second person is unavailable, use an overhead 

hoist to lift and remove the metal frame.

WARNING:

Carefully support the crate at all times during the removal 

process. Allowing the crate to drop could cause serious 

injury and/or damage the dirt bike.

   Remove and set aside all packaging and wrap from unit 

and parts. Do not discard the packing material until you 

have carefully inspected and satisfactorily operated the 

product.

WARNING:

If any parts on the Loose Parts List are already assembled 

to your product when you unpack it, verify the part is as-

sembled correctly, is properly tightened, and is torqued 

correctly (where applicable) before proceeding to the next 

assembly step. Use of a product that may have been im-

properly assembled could result in serious personal injury.

  Inspect the product carefully to make sure no breakage 

or damage occurred during shipping.

 If any parts are damaged or missing, please call  

1-888-863-2252 for assistance.

UNPACKING

Summary of Contents for DR150C

Page 1: ...roduct ASSEMBLY GUIDE GUIDE D ASSEMBLAGE DIRT BIKE MOTO HORS ROUTE DR150C CONSERVEZ CE GUIDE AUX FINS DE R F RENCE FUTURE SAVE THIS GUIDE FOR FUTURE REFERENCE Suivez toutes les instructions lorsque vo...

Page 2: ...ion Due to im provements or other changes there may be some discrep ancies in this manual We reserve the right to make product changes at any time without notice and without incurring any obligation t...

Page 3: ...or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may re...

Page 4: ...aside NOTE Ifasecondpersonisunavailable useanoverhead hoist to lift and remove the metal frame WARNING Carefully support the crate at all times during the removal process Allowing the crate to drop c...

Page 5: ...Washer 2 Air Vent 2 Key No Description Qty 4 Wheel Hardware Axle Bolt M10 x 210 mm 1 Spacer 1 Nut M10 x 1 5 1 5 Keys 2 6 Tool Kit 1 Assembly Guide Not Shown 1 Operator s Manual Not Shown 1 WARNING If...

Page 6: ...ing parts WARNING If any of the assembly steps have already been com pleted verify the assembly was completed correctly the piece is securely tightened and torque specifications are correct then proce...

Page 7: ...o all torque wrench tightening specifica tions Failure to do so could cause serious personal injury Turn the handlebars fully left and right to verify proper operationandtomakesurethethrottlecable bra...

Page 8: ...Too much air in the tire could cause the tire to burst causing serious personal injury INSTALLING AIR VENTS AND SIDE PANELS Align air vent with holes in dirt bike frame Install screws as shown and ti...

Page 9: ...gine lubricant Lubricant should be changed while the engine lubricant is still warm but not hot This allows the lubricant to drain quickly and completely Park vehicle on level ground and lower side st...

Page 10: ...ever use old stale or contaminated gasoline and do not use an oil gas mixture Do not allow dirt or water into the fuel tank Ethanol Gasoline containing up to 10 ethanol by volume commonly referred to...

Page 11: ...tions ou d autres changements il pourrait y avoir certaines divergences dans ce manuel Nous nous r servons le droit d effectuer des changements au produit en tout temps sans pr avis et sans tre oblig...

Page 12: ...CATION DANGER Indique une situation qui pr sente un danger imminent lequel si non vit entra nera la mort ou de graves blessures AVERTISSEMENT Indique une situation potentiellement dangereuse laquelle...

Page 13: ...tez la de c t REMARQUE Si une deuxi me personne n est pas disponible utilisez un palan pour lever et retirer la structure en m tal AVERTISSEMENT Soutenez toujours la caisse avec pr caution durant le p...

Page 14: ...Mat riel de roue Boulon de l essieu M10 x 210 mm 1 Bague entretoise 1 crou M10 x 1 5 1 vent d a ration 2 5 Cl s 2 6 Trousse outils 1 Guide d assemblage non illustr 1 Manuel de l utilisateur non illus...

Page 15: ...lage des pi ces AVERTISSEMENT Si l une ou l autre des tapes d assemblage a d j t r alis e s assurer que l assemblage a t effectu correctement que la pi ce est serr e solidement et que les sp cificatio...

Page 16: ...it causer de graves blessures corporelles Tournez le guidon compl tement gauche et droite pour v rifier le bon fonctionnement et pour vous assurer que le c ble de l acc l rateur les flexibles de frein...

Page 17: ...gonfl pourrait clater causant de graves blessures corporelles INSTALLATION DES VENTS D A RATION ET DES PANNEAUX LAT RAUX Aligner l vent d a ration avec les trous du cadre de la moto hors route Install...

Page 18: ...lubrifiant devrait tre chang pendant que le lubrifiant de moteur est encore ti de mais pas chaud Ceci permet au lubrifiant de s goutter rapidement et compl tement Stationnez le v hicule sur une surfac...

Page 19: ...nne vieille ou contamin e et n utilisez pas un m lange d huile essence Ne laissez pas de la salet ou de l eau p n trer dans le r servoir de carburant thanol L essence contenant jusqu 10 d thanol par v...

Page 20: ...988000 265 11 2 10 REV 01 ASSEMBLY GUIDE GUIDE D ASSEMBLAGE DIRT BIKE MOTO HORS ROUTE DR150C BAJA MOTORSPORTS 1428 Pearman Dairy Road Anderson SC 29625 Phone 1 888 863 2252 www bajamotorsports com...

Reviews: